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Summary of Contents for ruegg Saphir Front
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Page 1: Table Of Contents
CLASSIC-LINE ECO-LINE Installation Guide CONTENTS INTRODUCTION TO THE INSTRUCTIONS Abbreviations Images Hatching Pictograms Terms CURRENTLY APPLICABLE REGULATIONS BEFORE INSTALLATION GENERAL POINTS Location Combustion air intake Fireplaces with door A1 / B1 (self closing) Fireplaces with door A2 / B2 (not self closing) AIR-FLOW MANAGEMENT Operating modes and systems Fireplaces S-type... - Page 2 Flue gas exhaust duct Connecting up the convection air Bearer frame Room-side facing Decorative beams CHAMOTTE-LINED FIREPLACES Jade Front / Saphir Front Saphir Giant / Saphir Giant 500 Lumo Front Jade Tunnel / Saphir Tunnel Prisma / Prismalo 500 Ellipse...
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Page 3: Introduction To The Instructions
CLASSIC-LINE ECO-LINE Installation Guide Introduction to the instructions Abbreviations non-inf. non-inflammable Inflammable Airwash Self-cleaning air system to prevent soot build-up on glass surfaces El 30 (non-inf) Fire resistance rating, fire resistance ≥ 30 minutes El 60 (non-inf) Fire resistance rating, fire resistance ≥ 60 minutes El 90 (non-inf) Fire resistance rating, fire resistance ≥... -
Page 4: Images
CLASSIC-LINE ECO-LINE Installation Guide Images The explanations in this manual are valid for the entire range of Rüegg „Classic- Line“ fireplaces. For reasons of simplification all the same elements will be sum- marized and explained by means of 1 type of fireplace. This explains why some images may differ from your installation. -
Page 5: Terms
CLASSIC-LINE ECO-LINE Installation Guide Terms Thermal insulation layer Cover Cavity in the casing > on K fireplaces also convection Thermal insulating layer space from the connector Hot air vent Connector duct Hot air chamber Hot air duct Mineral materials (S fireplaces) Casing (non-inf) Flue gas regulator with control... -
Page 6: Currently Applicable Regulations
CLASSIC-LINE ECO-LINE Installation Guide Currently applicable regulations ● Rüegg fireplace inserts are approved in accordance with European standard DIN EN13229. ● These instructions are based on the "Document of generally accepted prac- tices " of the VHP, version 1.1 and on German regulations. ●... -
Page 7: General Points
CLASSIC-LINE ECO-LINE Installation Guide General points Location Open hearth fireplaces must not be installed: in stairways, except in residential buildings with no more than two apart- ments in shared corridors in rooms where inflammable or explosive products are used, stored or manufactured in rooms or apartments where air is removed on a continuous basis by a fan system. -
Page 8: Fireplaces With Door A1 / B1 (Self Closing)
CLASSIC-LINE ECO-LINE Installation Guide A1/B1 fireplaces A1 and B1 fireplaces are fitted with an automatically closing door, certified and tested in conformity with European standard DIN EN 13229 - A1. Open hearth operation is forbidden, nor can these fireplaces be converted for open hearth operation. -
Page 9: Air-Flow Management
CLASSIC-LINE ECO-LINE Installation Guide Air-flow management Operating modes and systems ● Rüegg fireplace inserts are designed so that the combustion air can be drawn to the fireplace separately from the ambient air, for closed-door opera- tion. The combustion air is taken from outside the room in which the fireplace is installed and is channelled directly to the fireplace where it is drawn into the fire. -
Page 10: Fireplaces S-Type
CLASSIC-LINE ECO-LINE Installation Guide Fireplace type: Fireplace S, type A/B2 Operating modes: open or closed (→ closed in the diagram) Flue gas External air Ambient air Airwash air Convection air... -
Page 11: Fireplaces K-Type
CLASSIC-LINE ECO-LINE Installation Guide Fireplace type: Fireplace S, type A/B2 Operating modes: open or closed (→ open in the diagram) External air Flue gas Ambient air Airwash Convection air... - Page 12 CLASSIC-LINE ECO-LINE Installation Guide Fireplace type : Fireplace S, type A1/B1 Operating modes: closed only Flue gas External air Airwash air Ambient air Convection air...
- Page 13 CLASSIC-LINE ECO-LINE Installation Guide S-Fireplaces Convection air outlet (KL) On S fireplaces without a base/fan Attachments for fresh air units (optional) chamber, the openings for the com- bustion air inlet sleeves (VL) and the convection air inlet sleeves (KL) are laser pre-cut in the housing.
- Page 14 CLASSIC-LINE ECO-LINE Installation Guide K-fireplaces On K fireplaces without a base/ fan Attachments for fresh air units (optional) chamber, the openings for the com- bustion air inlet sleeves (VL) are la- ser pre-cut on the housing. Depend- ing on your installation, the blanking pieces can be removed on the side or at the rear, and Ø150 mm air inlet sleeves fitted.
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Page 15: Appliances On A Socle
CLASSIC-LINE ECO-LINE Installation Guide Appliances on a socle On appliances with a socle or venti- latorbox there are only openings precut for the ambient air inlet (KL) Der Eintrittsstutzen für die Verbren- nungsluft (VL) ist bereits ab Werk montiert. External air inlet (VL) NOTICE The lids of not used openings may never be taken away! -
Page 16: Sections For Fireplaces With Self Closing Door (A1/B1)
175 cm 350 cm 0 cm 350 cm Prismalo 500 V 175 cm 350 cm 0 cm 350 cm Saphir Front S/K 175 cm 700 cm 0 cm 700 cm Saphir Tunnel S/K 175 cm 700 cm 0 cm 700 cm... -
Page 17: Sections For Fireplaces Without Self Closing Door (A/B2)
175 cm 350 cm 175 cm 525 cm Prismalo 500 V 175 cm 175 cm 175 cm 350 cm Saphir Front S/K 175 cm 350 cm 350 cm 700 cm Saphir Tunnel S/K 175 cm 350 cm 350 cm 700 cm... -
Page 18: Fitting The Sleeves
CLASSIC-LINE ECO-LINE Installation Guide Fitting the sleeves Tools: – Hammer – Pozidriv PZ 3 screwdriver – Silicon seal (thermal resistance ≥ 250 °C) 1. Use a hammer to break out the blanking piece 2. Remove the blanking pieces 3. Install the Ø150 mm air sleeves 4. -
Page 19: Fiiting The Fresh Air Units
CLASSIC-LINE ECO-LINE Installation Guide Fitting the fresh air units Blanking pieces Tools : – Hammer – Wooden block 75x75 mm – Pozidriv PZ 3 screwdriver 1. Use a hammer at the points marked in red to break out the blanking piec- The last point should be broken by by bending, instead of using the hammer... -
Page 20: External Air Ducts
CLASSIC-LINE ECO-LINE Installation Guide xternal air ducts ● Use, if possible, round air supply ducts with a smooth internal surface. ● The internal surface of air supply ducts made of mineral materials or masonry should be abrasion resistant ● The air supply ducts must be directly connected at their base or laterally to the fireplace. - Page 21 CLASSIC-LINE ECO-LINE Installation Guide ● The external air feed to the fireplace from the façade must never be fitted higher than the top of the hearth. Exceptions: When the fireplace is fitted with the AIR-Direct system (VL) ; → in this case: H ≤...
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Page 22: Flue Gas Evacuation/Chimney Flue
Pi-ccolo Classic + Compact V/S 25 x 25 Prisma S/K 25 x 25 Prismalo 500 S/K 20 x 20 Saphir Front S/K 30 x 30 non reducible * Saphir Tunnel S/K 30 x 30 Saphir Giant S/K 30 x 30... -
Page 23: Thermal Installation
CLASSIC-LINE ECO-LINE Installation Guide Thermal installation General guidelines ● Fireplaces placed in a chimney system must always be thermally insulated with regard to the building walls, floors and ceilings. ● Chimney systems installed in buildings with inflammable walls, floors or ceil- ings, must be clad with thermal insulation that meets the strictest requirements (see table). -
Page 24: Inflamable Environment (Inf)
Lumo S/K Pi Classic + Compact** V/S 4/0** 6/11** Pi-ccolo Classic + Compact V/S Prisma V/S/K Prismalo 500 V/S/K Saphir Front S/K Saphir Tunnel S/K Saphir Giant S/K Saphir Giant 500 S/K 720 Compact K 720 V/S/K (ECO) 720 Giant V/S/K... - Page 25 CLASSIC-LINE ECO-LINE Installation Guide WARNING These insulation dimensions apply to convection air systems and do not apply to heat storage fireplaces Floor (B ● Lay a concrete slab of a thickness of at least 12 cm directly on the floor where the fireplace is to be installed.
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Page 26: Non Inflamable Environment (Non-Inf)
Lumo S/K Pi Classic + Compact** V/S 4/0** 6/11** Pi-ccolo Classic + Compact V/S Prisma V/S/K Prismalo 500 V/S/K Saphir Front S/K Saphir Tunnel S/K Saphir Giant S/K Saphir Giant 500 S/K 720 Compact K 720 V/S/K (ECO) 720 Giant V/S/K... - Page 27 CLASSIC-LINE ECO-LINE Installation Guide WARNING These insulation dimensions apply to convection air systems and do not apply to heat storage fireplaces ! Floor (B) ● The fireplace-inset adjustable feet must stand directly on a load-bearing floor ● The load bearing floor under the fireplace inset must be fitted with thermal insulation.
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Page 28: Substitute Thermal Insulation
CLASSIC-LINE ECO-LINE Installation Guide Substitute thermal insulation Substitute thermal insulation may be used instead of the protective wall, providing it is certified and designed for this purpose. If this type of insulation is used, the thickness of the total lagging (insulation/protective wall) may be reduced by up to 50%. - Page 29 CLASSIC-LINE ECO-LINE Installation Guide Calcium silicate → SILCA 250 KM Certification DIBT no. Z-43.14-117 Certification field of application Construction of ceramic fireplaces and stoves Construction material rating EN 4102-4 A1, non-inflammable Apparent density (±10 %) EN 1094-4 250 kg/m Porosity EN 1094-4 ca.
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Page 30: Safety Distances
CLASSIC-LINE ECO-LINE Installation Guide Safety distances At the front of the appliance An inflammable coating or lining must be laid at least 40 cm in front and on each side of the loading door in solid-fuel-fired fireplaces. In case a bench is built, the same distance is to be respected towards the fire opening. -
Page 31: Radiation Area
[cm] [cm] Axinit Front S Prisma V/S/K Ellipse V/S/K Prismalo 500 V/S/K Jade Front S/K Saphir Front S/K Jade Tunnel S/K Saphir Tunnel S/K Larimar Front S Saphir Giant S/K Lumo S/K Saphir Giant 500 S/K Pi Classic V/S... -
Page 32: Additional Installation Instructions
CLASSIC-LINE ECO-LINE Installation Guide dditional installation instructions Preparation / functional test ● Remove all the transport securing screws WARNING On the 720, 720 Compact and 720 Giant appliances, remove 2 screws! ● Check the individual elements: raise and lower the hearth door swivel the hearth door open and close the air intake control ●... -
Page 33: Air Sleeves
CLASSIC-LINE ECO-LINE Installation Guide ir sleeves Blanking pieces for unused air sleeves must not be removed. ● Unused air outlet sleeves (convection air) must be covered with airtight blanking pieces Placing the fireplace ● Fit the four adjustable legs and retract them completely (they must not extend past the appliance jacket) ●... -
Page 34: Connecting Up The External Air
CLASSIC-LINE ECO-LINE Installation Guide ● In buildings with high acoustic standards, check the conformity of the appli- ance's acoustic insulation with regard to the floor where it is to be installed. WARNING The fireplace must be set down on the four adjustable feet. The bearing surface must be sufficiently strong to bear a load of up to 140 kg per foot. -
Page 35: Connecting Up The Convection Air
CLASSIC-LINE ECO-LINE Installation Guide ● If a flexible axle is used, it must not sit on the appliance. detach ● The smoke regulator must not close completely within the flue gas exhaust duct and it should leave a small gap. This gap is laser pre-cut in the RÜEGG and the cut-out can be detached using pliers. -
Page 36: Room-Side Facing
CLASSIC-LINE ECO-LINE Installation Guide Room-side facing ● The facing must be made of non-inflammable material. ● A fibreglass strip should be placed to cover the whole of the space between the facing and the appliance. ● The facing must not prevent the glass door opening or closing. ●... -
Page 37: Chamotte-Lined Fireplaces
CLASSIC-LINE ECO-LINE Installation Guide Chamotte-lined fireplaces Jade Front / Saphir Front WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert the left side panel Insert the left rear panel Insert the right rear panel Insert the right side panel →... -
Page 38: Saphir Giant / Saphir Giant 500
CLASSIC-LINE ECO-LINE Installation Guide Saphir Giant / Saphir Giant 500 WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert the left rear panel Insert the right side panel Insert the left side panel →... -
Page 39: Lumo Front
CLASSIC-LINE ECO-LINE Installation Guide Lumo Front WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel pan- els. Insert the two left side panels Insert the two right side panels → push them in completely →... -
Page 40: Jade Tunnel / Saphir Tunnel
CLASSIC-LINE ECO-LINE Installation Guide Jade Tunnel / Saphir Tunnel WARNING Chamotte panels must not be sealed in mor- tar or glued to the fireplace steel panels. Remove the two external chamotte Insert and centre the two left side Insert and centre the two right side retaining brackets on the back of the panels. -
Page 41: Prisma / Prismalo 500
CLASSIC-LINE ECO-LINE Installation Guide Prisma / Prismalo 500 WARNING Chamotte panels must not be sealed in mor- tar or glued to the fireplace steel panels. Insert the left side panel Insert the right side panel Insert the right base panel Insert the rear panel →... -
Page 42: Ellipse
CLASSIC-LINE ECO-LINE Installation Guide Ellipse WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. NOTICE In the following instruction only the right model is displayed. For the Ellipse left model the same proce- dure has to be applied. -
Page 43: 720 Compact
CLASSIC-LINE ECO-LINE Installation Guide 720 Compact WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. NOTICE In the following instruction only the right model is displayed. For the 720 Compact left model the same procedure has to be applied. - Page 44 CLASSIC-LINE ECO-LINE Installation Guide WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. NOTICE In the following instruction only the right model is displayed. For the 720 left model the same pro- cedure has to be applied. Insert the left side panel Insert the bottom part of the rear Insert the top part of the rear panel...
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Page 45: 720 Giant
CLASSIC-LINE ECO-LINE Installation Guide 720 Giant WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. NOTICE In the following instruction only the right model is displayed. For the 720 Giant left model the same procedure has to be applied. -
Page 46: Pi Classic
CLASSIC-LINE ECO-LINE Installation Guide Pi Classic WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert back panel Insert front base panel Insert rear base panel → ensure that the play is evenly →... -
Page 47: Pi Compact
CLASSIC-LINE ECO-LINE Installation Guide Pi Compact WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert right back panel Insert left back panel Fit all retaining brackets → slide completely to the right →... -
Page 48: Pi-Ccolo Classic
CLASSIC-LINE ECO-LINE Installation Guide Pi-ccolo Classic WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert back panel Insert base panel Fit all retainig brackets → distribute play evenly → distribute play evenly Fit the deflector Distribute play evenly... -
Page 49: Pi-Ccolo Compact
CLASSIC-LINE ECO-LINE Installation Guide Pi-ccolo Compact WARNING Chamotte panels must not be sealed in mortar or glued to the fireplace steel panels. Insert back panel Insert base panel Fit all retaining brackets → distribute play evenly → ditribute play evenly Fit the deflector Distribute the play evenly... -
Page 50: Thermobrikk ® Fireplaces
CLASSIC-LINE ECO-LINE Installation Guide Combustion chamber lining in Thermobrikk ® The elements of the lining in Thermobrikk consist of several loose items. The ® illustrations below are applicable on all Rüegg fireplaces equipped with a lining in Thermobrikk ® Please proceed as follows when inserting the lining: Insert wall parts in the combustion chamber;... -
Page 51: Steel Fireplaces
When fitting steel fireplaces, follow the special fitting instructions which are deliv- ered with the fireplace. The instructions can also be found online on www.ruegg-cheminee.com. Additional weights for A1 appliances For fitting extra weights, follow the special fitting instructions, which can also be found online on www.ruegg-cheminee.com. -
Page 52: Using Your Fireplace For The First Time
CLASSIC-LINE ECO-LINE Installation Guide Using your fireplace for the first time The materials used (surround, parging, etc.) must be allowed to dry out complete- ly before the fireplace is used for the first time. Drying times are given in the man- ufacturers instructions. -
Page 53: Installation With Heat Storage Materials
CLASSIC-LINE ECO-LINE Installation Guide Installation with heat storage materials Modern, well insulated houses need heating systems with a low heat release rate. This type of fireplace has a masonry heat storage jacket and a ceramic outer casing (radiation panels, etc.). In these systems, part of the heat produced by combustion is stored in the surround and then used for heating the room through radiation. -
Page 54: Thermal Insulation
350 cm Pi-ccolo 175 cm 175 cm Prisma 175 cm 350 cm Prismalo 500 175 cm 175 cm Saphir Front External air 175 cm 350 cm Combustion air Saphir Tunnel 175 cm 350 cm Saphir Giant 175 cm 350 cm... -
Page 55: Inflamable Environment (Inf)
CLASSIC-LINE ECO-LINE Installation Guide Inflammable environment (inf) Floor ≥10 cm ≥10 cm The adjustable feet of the appliance must stand directly on the weight- bearing surface. Within the casing, the floor under the appliance must be covered with a con- crete slab 12 cm thick ... -
Page 56: Non Inflamable Environment (Non-Inf)
CLASSIC-LINE ECO-LINE Installation Guide Non-inflammable environment (non-inf) Floor ≥ 6 cm ≥ 10 cm The appliance adjustable feet must stand directly on a load-bearing sur- face. A layer of thermal insulation, 3 cm thick, should be placed between the appli- ance and the concrete slab. -
Page 57: Heat Storage Jacket
CLASSIC-LINE ECO-LINE Installation Guide Heat storage jacket Cover The jacket will consist of heat storage panels. It must be compact and fitted Air vents around the fireplace insert. 4 – 12 cm The materials used must have the fol- lowing characteristics: - High density (≈... -
Page 58: Casing
CLASSIC-LINE ECO-LINE Installation Guide Casing The material used must have the following characteristics: - Good conductivity - High thermal resistance WARNING Thermal insulating materials, such as expanded concrete, must not be used as they might subject the appliance to excessive thermal stress. ... -
Page 59: Technical Characteristics
CLASSIC-LINE ECO-LINE Installation Guide Technical characteristics Jade / Larimar Larimar Jade Jade Front Front Tunnel Hearth (Opening width) 78 × 58 78 × 58 78 × 58 l × h External dimensions 100 × 60 × 123 100 × 62 × 123 100 ×... - Page 60 CLASSIC-LINE ECO-LINE Installation Guide Lumo Hearth (opening width) l x h 58 x 78 External dimensions l x w x h 80 x 60 x 163 Total weight Nominal heating power 11.0 Efficiency 80.0 (13% by O volume) mg/Nm Dust (13% by O volume) mg/Nm...
- Page 61 CLASSIC-LINE ECO-LINE Installation Guide Axinit / Saphir Axinit Saphir Saphir Saphir Saphir Front Front Tunnel Giant Giant 500 Hearth (Opening 94 × 66 94 × 66 94 × 66 115 × 66 115 × 50 width) l × h External dimensions 116 ×...
- Page 62 CLASSIC-LINE ECO-LINE Installation Guide 720 / Ellipse Ellipse Compact Giant Hearth (opening width) 94/39 × 50 56/79 × 57 113/39 × 50 78/53 × 57 l x h External dimensions 105 × 51 × 139 89 × 67 × 153 124 ×...
- Page 63 CLASSIC-LINE ECO-LINE Installation Guide Prisma / Prismalo 500 Prisma Prismalo 500 Hearth (opening width) ; l x h 94/20 × 57 77 × 51 External dimensions ; l x w x h 102 × 66 × 153 84 × 58 × 141 Total weight Nominal heating power 10.0...
- Page 64 CLASSIC-LINE ECO-LINE Installation Guide Pi / Pi-ccolo Pi-ccolo Pi-ccolo Classic Compact Classic Compact Hearth (opening width) 66/80 × 57 86/59 × 57 50/61 × 50 66/45 × 50 l x h External dimensions 66 × 94 × 159 86 × 73 × 159 50 ×...
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