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KAC-40 TECHNICAL EDUCATION Pro Line Gas Cooktop With TripleTier Crown Burner Models: KGCV465MSS & KGCV465MMT JOB AID 4317358...
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FORWARD This KitchenAid Job Aid, “Pro Line Gas Cooktop With TripleTier Crown Burner,” (Part No. 4317358), provides the technician with information on the installation, operation, and service of the Pro Line Gas Cooktop. It is to be used as a training Job Aid and Service Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,”...
TABLE OF CONTENTS Page GENERAL ..........................1-1 KitchenAid Model & Serial Number Designations .............. 1-1 Model & Serial Number Label And Wiring Diagram Locations .......... 1-2 Specifications ........................1-3 KitchenAid Warranty ......................1-4 INSTALLATION INFORMATION ................... 2-1 L.P. Gas Conversion ......................2-1 THEORY OF OPERATION .....................
GENERAL KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS MODEL NUMBER MODEL NUMBER M S S 0 K = KITCHENAID BRAND PRODUCT IDENTIFICATION EC = ELECTRIC COOKTOP GC = GAS COOKTOP MERCHANDISING SCHEME C = CERAMIC GLASS D = DOWNDRAFT VENT E = ELECTRONICS...
MODEL & SERIAL NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model/Serial Number label and Wiring Diagram locations are shown below. Model & Serial Number Label Location (Bottom Of Front Panel) Wiring Diagram Location (Behind Front Panel)
SPECIFICATIONS Model Number KGCV465MMT / SS Release Info Model Description Sealed Cooktop 36" with Low Simmer to Size-Configuration Ultra Power Wok Burner Dimensions/Specifications Exterior Dimensions 7 1/2" (Not Including Grates or Overall Height (in) Backsplash); Backsplash: 6 1/2" Overall Width (in) 36"...
For one year from the date of purchase, when this appliance is operated and maintained according to instruc- tions attached to or furnished with the product, KitchenAid will pay for factory specified parts and repair labor costs to correct defects in materials or workmanship. Service must be provided by a KitchenAid designated service company.
INSTALLATION INFORMATION L.P. GAS CONVERSION To convert the cooktop for use with L.P. gas, WARNING perform the following steps. Turn off gas supply to the cooktop. Electrical Shock Hazard Disconnect power before Disconnect power to the cooktop. servicing. Use a screwdriver and remove the access Replace all parts and panels cap on the gas distribution valve.
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Remove the grates from the cooktop and b) Remove the three T-20 torx screws the burner caps from the burner bases. from the burner cover and remove the cover. Burner Cover Screw (1 of 3) To convert the left and right front and rear burners, use a 7 mm nut driver, and remove the orifices .
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Install the L.P. orifices in the burners (see d) Quickly turn the gas valve from LO to the charts for the proper locations). HI, and then back to LO. The flame should be on steady and not go out. Parts provided with conversion kit: ...
THEORY OF OPERATION TripleTier CROWN BURNER The burner valve for the new 18,000 BTU stem is turned to that position of its rotation TripleTier Crown burner has two gas outlets, (see the following page). A valve-mounted ig- and two burner orifices. nition switch provides burner ignition from the single 6-slot spark module, which is mounted The center burner operates as a 600 BTU sim-...
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TripleTier CROWN BURNER CONSTRUCTION mounted in the top of the burner base, while The exploded view of the TripleTier Crown the other orifice is concealed by a cover. Tech- burner shows how the burner is disassembled. The burner uses two orifices that are located nicians should be aware of the second orifice when performing any service, or gas conver- in the burner base.
COMPONENT ACCESS This section instructs you on how to service each component inside the KitchenAid Pro Line Gas Cooktop With TripleTier Crown Burner. The cooktop components and their locations are shown below. COMPONENT LOCATIONS Standard Burner TripleTier Crown...
REMOVING THE BURNERS AND COOKTOP Left & Right Front & Rear Burners WARNING Electrical Shock Hazard Disconnect power before 2 Burner servicing. Screws Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Fire Hazard Shut off gas supply line valve before servicing.
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Remove the four phillips screws from the Lift the cooktop off the unit. front and rear corners of the cooktop Rear Screws Front Screws...
REMOVING A BURNER BASE & IGNITOR d) Turn the burner assembly upside down WARNING and remove the screw from the ignitor, then remove the ignitor from the burner Electrical Shock Hazard base. Disconnect power before e) Remove the two burner base hex-head servicing.
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c) Lift the burner base from its bracket as To remove the ignitor from the far as the bottom gas line will allow, and TripleTier Crown burner base: then remove the gas line. a) Remove the burner base from the bracket (see step 4).
REMOVING A STANDARD GAS VALVE AND THE IGNITION SWITCH ASSEMBLY To remove a standard gas valve: WARNING a) Remove the rubber shield from the standard gas valve you are servicing. Electrical Shock Hazard Standard Valve Rubber Shield (1 of 4) Disconnect power before servicing.
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To remove the ignition switch assem- b) Pull the 4 ignition switches off the stan- bly: dard gas valve stems. NOTE: The igni- tion switches must be replaced as an a) Remove the two front and three bottom assembly. screws from the front panel and re- move the panel.
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REMOVING THE TripleTier CROWN BURNER IGNITION SWITCH AND GAS VALVE Remove the rubber shield from the WARNING TripleTier Crown burner gas valve. Electrical Shock Hazard Rubber Shield Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock.
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Gas Lines To remove the TripleTier Crown burner gas valve: a) Use a 1/2″ open-end wrench and re- move the two gas lines. b) Remove the gas valve mounting screw, and remove the valve from the gas manifold. NOTE: Make sure that the rubber grommets for the valve and the screw are not cracked or damaged before you reinstall the valve.
REMOVING THE SPARK MODULE & POWER CORD WARNING Screw (1 of 2) Spark Module Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Black Orange Dark Light Light...
COMPONENT TESTING Before testing any of the components, perform • Check all connections before replacing com- the following checks: ponents, looking for broken or loose wires, failed terminals, or wires not pressed into • The most common cause for control failure is connectors far enough.
WARRANTY INFORMATION SOURCES IN THE UNITED STATES: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: FOR WHIRLPOOL PRODUCTS: 1-800-253-1301 FOR KITCHENAID PRODUCTS: 1-800-422-1230 FOR ROPER PRODUCTS: 1-800-447-6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL: THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870...