Related Manuals for Liko LikoLight
Summary of Contents for Liko LikoLight
- Page 1 LikoLight Service Manual English 3EN450401-02 2007-05-23 Prod.no: 2030001 s/n: 2503548 Proj: 364,373,408,418,467 © Copyright Liko AB...
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Page 2: Table Of Contents
Controlbox bag, LikoLight ......316 ....5.316 ..... 55 Wheels, LikoLight travelbag ......317 ....5.317 ..... 56 Hub with snap locking, LikoLight travelbag . 319 ....5.319 ..... 57 Wheel axle, LikoLight travelbag....320 ....5.320 ..... 58 Simple Troubleshooting ............6.0 ....60 Exploded views.............. -
Page 3: Care And Maintenance
Service agreements Liko invites you to sign a service agreement for regular maintenance and testing of your LikoLight. Liko´s products are constantly being updated and refined. Liko reserves the right to change aspects of the products without prior notice. Contact your Liko representative for updated information and advice. -
Page 4: Technical Data
A: Max. load and weight in lbs. Measurement in inch. * 11 cm (4.3 inches) is standard. 14 cm (5.5 inches) is valid when the front wheel diameter is 100 mm (3.94 inches). Instruction guide LikoLight • 7EN145102-01 Liko • w ww . li k o.com www.liko.com... -
Page 5: Spare Parts Positions
Spare Parts Positions Sparepartpositions LikoLight 62 63 www.liko.com www.liko.com... -
Page 6: Spare Parts List
Charger for Extra Battery Wallmounted 2006106 Extra Battery box, incl. batteries 20390008 Actuator LikoLight 20390001 Front Wheel 75 mm (Up to s/n 2503101) 20390002 Rear Wheel 75 mm (Up to s/n 2503101) 20390007 Control Box LikoLight 20390003 Locking Handle www.liko.com www.liko.com... - Page 7 Spare Parts List Spareparts LikoLight PART.NO POS.NO ARTICLE UNIT 20390004 Conveyor Strap 20390005 Attachment for Control Box LikoLight 20390006 Front Fork Cover LL,Vi,Golvo pair 20190051 Restoration set Emergency Lowering 31590011 Safety Latch Universal Slingbar pair 20490014 Front Wheel 75 mm Standard...
- Page 8 Spare Parts List Spareparts LikoLight PART.NO POS.NO ARTICLE UNIT 20390013 Controlbox bag, LikoLight 20390014 Wheels, LikoLight travelbag pair 20390015 Hub with snap locking, LikoLight travelbag pair 20390016 Wheel axle, LikoLight travelbag www.liko.com www.liko.com...
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Page 9: Battery
5.21 Spareparts specification Battery 2,9Ah/12V Prod.no: 20090025 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 950000053 Battery 1 pair with cable www.liko.com... - Page 10 Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Battery 2,9Ah/12V Prod.no: 20090025 Batteri 2,9Ah/12V Doc. no: 3SE380201-01 2005-09-02 Tools required: Tools required: Old batteries are to be left to personnel authoriserad by Liko, or at the nearest station for environmental recycling. www.liko.com...
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Page 11: Emergency Lowering Device
Bearing 12/14x6 901072203 Mounting bush 900001372 Washer 12,5/20x0,42 931072204 Bolt 12x34 901979010 Bushing Emerg. Uno 901979011 Washer Uno 920000500 Washer 43x46x0,25 900000054 Decal Emerg. Uno 930000503 Metal screw 2,9x9,5 900000800 O-ring 20,22x3,53 900000800 Bush Emergency Lowering 930000039 MC6S M10x25 www.liko.com... - Page 12 Use a drill with the diameter 2,7 mm. • To countersink the screw into the twist casing - drill with a 5,5 mm drill on the head of the screw. Seal screw, with 31590015 Seal colour Emergency Lowering. Proj 408 www.liko.com www.liko.com...
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Page 13: Handcontrol Em 2-Button
5.54 Spareparts specification Handcontrol EM, 2-button Prod.no: 20190016 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 950000049 Handcontrol EM www.liko.com... - Page 14 5.54.1 5.54.1 Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Hand Control 2, 4, 6-button Prod.no: 20090024 20190016 Handkontroll 2, 4, 6-knapp 20190017 Doc. no:3SE630204-05 2005-11-29 Tools required: Connect cable as indicated Connect cable 1 as indicated Viking S, Caroli, Capella www.liko.com...
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Page 15: Overhead Beam Restoration Set
Bearing 12/14x6 930000524 Screw M6S M6x35 900001372 Washer plastic 12,5/20x0,42 930000525 Screw M6S M6x65 901350311 Cover hat Liko 901350312 Cover hat Liko bottom 901504201 Sleeve bearing Mob.24 901504205 Sleeve bearing Mob.38 901504206 Sleeve bearing Mob.40 901504209 Sleeve bearing Mob. 53 901969003... - Page 16 Overhead beam Restoration Set Prod.no: 20190044 Renoveringssats Lyftarm Doc. no: 3SE630202-04 2006-08-21 Tools required: 17 mm 10 mm 8 mm LikoLight, Uno, Viking S: M6x35 M6x65 M6x50 M6x35 LikoLight from s/n 2503593 Uno: Viking S casings not included in the sparepart...
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Page 17: Lift Arm Plastic Cover
Compatible with lower s/n From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 901350311 Cover hat Liko 901350312 Cover hat Liko bottom 901504209 Sleeve bearing Mob. 53 901969003 Plastic cover mast 930000117 Locking nut M6 Nyloc 930000154 Washer TBRB 6,4x12x3 930000525 Screw M6S M6x65 www.liko.com... - Page 18 5.63.1 5.63.1 Assembly Instruction Assembly Instruction Monteringsanvisning Monteringsanvisning Liftarm Plastic Cover Prod.no: 20190045 Pelarkåpa, sats Doc. no: 3SE630211-03 2006-09-08 Tools required 10 mm Not included in sparepart Viking S Not included in sparepart * Remove existing grey coverhats www.liko.com...
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Page 19: Safety Latch
5.87 Spareparts specification Safety Latch Part. no. 31190018 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 900000177 Safety latch www.liko.com... - Page 20 5.87.1 4.87.1 Assembly Instruction Assembly Instruction Monteringsanvisning Monteringsanvisning Saftey Latch Prod.no: 31190018 Urkrokningsskydd Doc. no: TI 31190018 2003-09-09 Tools required: www.liko.com...
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Page 21: Charger For Extra Battery, Wallmounted
Spareparts specification Charger for Extra Battery, Wallmounted Prod.no: 2004106 2005-12-08 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 2004106 Charger Choise: 950000041 Charger cable EU 950000042 Charger cable US 950000043 Charger cable UK 950000088 Charger cable AU www.liko.com... - Page 22 Prod.no: 2004106 Doc. no: TI 2004106 2003-10-01 Loading with wall-mounted charger: Remove the battery from the controlbox and place it on top of the wallmounted charger. Check that the lamp on the front of the charger lights when charging. www.liko.com...
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Page 23: Extra Battery Box, Incl. Batteries
5.139 Spareparts specification Extra Battery box, incl. batteries Prod.no: 2006106 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 2006106 Batterybox www.liko.com... - Page 24 Assembly Instruction Assembly Instruction Monteringsanvisning Monteringsanvisning Extra Battery Box, incl Batteries Prod.no: 2006106 Batteribox inkl batterier Doc. no: 3SE630224-01 2005-12-05 Old batteries are to be left to personal authorised by Liko, or at the nearest station for environmental recycling. www.liko.com www.liko.com...
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Page 25: Actuator Likolight
5.150 Spareparts specification Actuator LikoLight Prod.no: 20390008 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 940000020 Actuator Light 20190011 Emergency Lowering U1/U2/Sa www.liko.com... - Page 26 Assembly Instruction Assembly Instruction Monteringsanvisning Monteringsanvisning Actuator Light Prod.no: 20390008 Ställdon Light Doc. no:3SE630291-01 2006-06-27 Tools required 17 mm 10 mm M6x35 M10x50 * Remove existing grey Top covers Connect the cables as follows: Motorcable mast to pos. 2 www.liko.com...
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Page 27: Front Wheel 75Mm
5.153 Spareparts specification Front Wheel 75 mm Prod.no: 20390001 From S/N......... -up to s/n 2503101 Version....... Details included in sparepart: Detail no. Details: Unit: 910000005 Front wheel 75mm Light www.liko.com... - Page 28 5.153+284.1 5.153.1 Front Wheel 75 mm Framhjul 75 mm Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390001 20490014 3SE630220-03 2007-05-11 Tools required: 16mm 3A&B. www.liko.com © Copyright Liko AB www.liko.com...
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Page 29: Rear Wheel 75 Mm
5.154 Spareparts specification Rear Wheel 75 mm Prod.no: 20390002 From S/N......... -up to s/n 2503101 Version....... Details included in sparepart: Detail no. Details: Unit: 910000006 Rear wheel 75mm Light www.liko.com... - Page 30 5.154.1 5.154+285.1 Rear Wheel 75 mm Bakhjul 75 mm Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390002 20490015 3SE630221-03 2007-05-11 Tools required: 16mm 3A&B. www.liko.com © Copyright Liko AB www.liko.com...
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Page 31: Control Box Likolight
5.155 Spareparts specification Control Box LikoLight Prod.no: 20390007 2003-10-01 From S/N......... Version....... Electrical Emergency Lowering Indication lights LCD-display showing battery capacity. Details included in sparepart: Detail no. Details: Unit: 950000057 Controlbox Light 901535091 Emergency guard www.liko.com... - Page 32 20490009, 20490013 Doc. no: 3SE630223-02 2005-12-08 Tools required: 3 mm 20090022 Golvo 7000/7007 20190013 Uno 100/102 EE, EM 20190014 Uno 100/102 ES 20290011 Sabina 20290024 Sabina ll 20390007 Liko Light 20490009 Viking L, Viking XL 20490013 Viking M www.liko.com www.liko.com...
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Page 33: Locking Handle
5.156 Spareparts specification Locking Handle Prod.no: 20390003 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 930000496 Lever M8 grey 930000497 Lever M8x70 grey www.liko.com... - Page 34 5.156.1 Lockhandle Light Låsvred Light Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390003 3SE630288-01 2007-05-11 Tools required: www.liko.com © Copyright Liko AB www.liko.com...
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Page 35: Conveyor Strap
5.157 Spareparts specification Conveyor Strap Prod.no: 20390004 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 900000073 Band 40mm 688 green 1,75m 900000099 D-ring plastic 900002061 Buckle SS40 900002063 Strapholder TG40 www.liko.com... - Page 36 5.157.1 Conveyor strap Light Transportband Light Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390004 3SE630289-01 2007-05-11 Tools required: www.liko.com © Copyright Liko AB www.liko.com...
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Page 37: Attachment For Control Box Likolight
5.158 Spareparts specification Attachment for Prod.no: 20390005 Control Box LikoLight 2005-11-24 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 901992519 Mast attachment 901992518 Profile Light 900000001 Attachment controlbox 930000297 Screw MC6S M5x10 low 900000418 Foot of rubber 14.M.005... - Page 38 5.158.1 5.158.1 Attachment for controlbox incl. accessories, Light Monteringsbeslag, Light Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390005 3SE630290-01 2007-05-15 Tools required: 3 mm www.liko.com © Copyright Liko AB www.liko.com...
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Page 39: Front Fork Cover Ll,Vi
5.159 Spareparts specification Front Fork Cover LL, Vi Prod.no: 20390006 2003-10-01 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 900000419 Front fork cover grey Light 930000424 Nylon Screw M5x16 N www.liko.com... - Page 40 5.159.1 Front Fork Cover LL,Vi, Golvo Framhjulskåpa LL,Vi, Golvo Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390006 3SE380202-02 2007-03-15 Tools required: 4,2 mm 3. If not prepared with hole, drill [mm.] www.liko.com © Copyright Liko AB www.liko.com...
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Page 41: Restoration Set Emergency Lowering
5.220 Spareparts specification Restoration set Emergency Lowering Prod.no: 20190051 2005-11-24 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 901979010 Bushing em. lowering 901979011 Shim em.lovering 28x13x0,42 901969077 Casing em. lowering www.liko.com... - Page 42 Prod.no: 20190051 mekanisk nödsänkning Doc. no: 3SE630222-03 2006-11-27 Tools required 8 mm Uno, 17 mm Sabina, LikoLight up to S/N 2504053: Replace sparepart Replace spareparts Seal screw with 31590015 Seal colour, Plombering av nödsänkning. Emergency Lowering Pensla färg RAL3020 Aqua Lackfärg på...
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Page 43: Safety Latch Universal Slingbar
5.264 Spareparts specification Safety Latch Universal Slingbar Prod.no: 31590011 2004-10-02 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 901335192 Safety latch www.liko.com... - Page 44 5.264.1 Assembly Instruction Assembly Instruction/ Monteringsanvisning Monteringsanvisning Safety Latch Universal Slingbar Prod.no: 31590011 Urkrokningsskydd Universalbygel Doc. no: 3SE630229-01 2005-12-08 Tools required www.liko.com www.liko.com...
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Page 45: Front Wheel 75 Mm Standard
5.284 Spareparts specification Front Wheel 75 mm standard Prod.no: 20490014 2005-11-24 Framhjul 75 mm standard From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 911290211 Front wheel 75 mm Steinco www.liko.com... - Page 46 5.153+284.1 5.284.1 Front Wheel 75 mm Framhjul 75 mm Assembly Instruction Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390001 20490014 3SE630220-03 2007-05-11 Tools required: 16mm 3A&B. www.liko.com © Copyright Liko AB www.liko.com...
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Page 47: Rear Wheel 75 Mm Standard
5.285 Spareparts specification Rear Wheel 75 mm standard Prod.no: 20490015 2005-11-24 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 911290212 Rear wheel 75 mm Steinco www.liko.com... - Page 48 5.154.1 5.154+285.1 Rear Wheel 75 mm Assembly Instruction Bakhjul 75 mm Monteringsanvisning Assembly Instruction Monteringsanvisning Prod no: 20390002 20490015 3SE630221-03 2007-05-11 Tools required: 16mm 3A&B. www.liko.com © Copyright Liko AB www.liko.com...
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Page 49: Hook For Handcontrol 2,4,6
5.292 Spareparts specification Hook for handcontrol, 2 ,4 ,6 button Prod.no: 20090058 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20090058 Hook for handcontrol www.liko.com... - Page 50 5.292.1 5.292.1 Assembly Instruction Assembly Instruction Monteringsanvisning Monteringsanvisning Hook for handcontrol, 2, 4, 6 button Prod.no: 20090058 Krok för handkontroll 2, 4, 6 knappar Doc. nr: 3SE630210-02 2005-08-22 Tools required www.liko.com...
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Page 51: Safety Latch, Composite
5.311 Spareparts specification Safety Latch, composite Prod.no: 31590014 2006-11-03 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 901063508 Safety latch www.liko.com... - Page 52 Assembly Instruction Monteringsanvisning Monteringsanvisning Safety Latch, composite Prod.no: 31590014 Urkrokningsskydd komposit Doc. no: 3SE640242-01 2006-10-26 Tools required The new Safety latch can only be used on composite hooks equipped with a locator. Use on slingbars from S/N 1221691 Proj 467 www.liko.com...
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Page 53: U-Base Bag, Likolight
5.314 Spareparts specification U-base bag, LikoLight Prod.no: 20390011 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390011 U-base bag, LikoLight www.liko.com... -
Page 54: Mast Bag, Likolight
5.315 Spareparts specification Mast bag, LikoLight Prod.no: 20390012 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390012 Mast bag, LikoLight www.liko.com... -
Page 55: Controlbox Bag, Likolight
5.316 Spareparts specification Controlbox bag, LikoLight Prod.no: 20390013 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390013 Controlbox bag, LikoLight www.liko.com... -
Page 56: Wheels, Likolight Travelbag
5.317 Spareparts specification Wheels, LikoLight travelbag Prod.no: 20390014 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390014 Wheels, LikoLight travelbag www.liko.com... -
Page 57: Hub With Snap Locking, Likolight Travelbag . 319
5.319 Spareparts specification Hub with snap locking, Prod.no: 20390015 LikoLight travelbag 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390015 Hub with snap locking www.liko.com... -
Page 58: Wheel Axle, Likolight Travelbag
5.320 Spareparts specification Wheel axle, LikoLight travelbag Prod.no: 20390016 2007-05-15 From S/N......... Version....... Details included in sparepart: Detail no. Details: Unit: 20390016 Wheel axle, LikoLight travelbag 1 www.liko.com... - Page 59 5.314-320 www.liko.com...
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Page 60: Simple Troubleshooting
4. Check that the battery contact plate is not defective or broken off. 5. If the lift still does not work satis- factorily, contact Liko. Battery charging does not work 1. Check that the charger is plugged into the wall socket. -
Page 61: Exploded Views
Exploded views Base Liko Light R3992518-14 www.liko.com... - Page 62 Exploded views Mast LikoLight 59 73 5 66 60 35 55 56 49 57 58 64 R3992519-13 www.liko.com...
- Page 63 Exploded views Universal Sling Bar 450 www.liko.com...
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Page 64: Components
Components LikoLight Part.no.2030001 Pos.no Article no Name Quantity 930000497 Lever M8x70 grey 930000285 Locking wheel 1513 - M8 90125015V Leg left Light 930000343 Screw MC6S M10x70 A2 930000314 Washer BRB 10x18x2 A2 901825043 Foot light 901992516 Foot panel Light 930000311... - Page 65 Components LikoLight Part.no.2030001 Pos.no Article no Name Quantity 930000307 Screw M6S M10x90 A2 901251142 Leg bearing 18x14x22x5 stainless 901969003 Plastic cover mast 900000417 End cover Light grey 901982509 Handle Light 901982507 Hadle attachment 900000421 Rivet 6,4x9,5 alu 930000296 Skruv K6S M8x20 A2...
- Page 66 Hook composite 950000039 Charger CHJ2-02-000-3J 900000063 Attachment for controlboxi 900000423 Strap Light 901350311 Cover hat Liko 901350312 Cover hat Liko bottom 900002239 Seal tape 60x7mm 920000017 Nylon bearing 10x12x6 930000117 Locking nut M6 Nyloc 901529011 Arm casing Viking S 901504209 Sleeve bearing Mob.52...
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Page 67: Decal Instruction
Detta dokument skall alltid skrivas ut i färg! Dekalanvisning LikoLight Decal Instruction 70x20 mm 107x52 mm art. nr. 900000245 art. nr. 900001457 Layoutnr: 7 120x38 mm art. nr. 900000415 52x21 mm art. nr. 900001680 207x25 mm Layoutnr: 42 art. nr. 900000542... -
Page 68: Periodic Inspection
19 Mast Max. Load Test............... 20 Base Max. Load Test............... Mechanical Emergency Lowering Load test............... Documentation Instructions............... In accordance with ISO 10535:1998 Annex A- Periodic inspection Date: Load test weight: Serviced by: www.liko.com www.liko.com Periodic Inspection Likolight 3EN451001-01... - Page 69 Periodic Inspection 10.0 Declaration for protocol Checklist LikoLight Description Periodic Inspection www.liko.com...
- Page 70 10.0 Periodic Inspection Periodic Inspection Declaration for protocol Checklist LikoLight 1 Check mast and base frame for visible damage to the lift surfaces, finish, etc - Check for scratches, dents, deformities or unusual surface wear. 2 Check caster wheels - Roll the lift, unloaded, along the floor, checking to ensure that all casters roll and turn freely.
- Page 71 10.0 Periodic Inspection Declaration for protocol Checklist LikoLight Periodic Inspection 11 Inspect the mast actuator w/mechanical lowering device - Verify that the upper and lower actuator fasteners to the mast are tight. - Check that the locking screws on the emergency-lowering device are countersunk;...
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Page 72: Product Changes
3EN451701-02 2007-05-23 Product changes Project 2007 LikoLight produces with Safety latch of steel (901335192) 2504426 2006 Loctite at the leg opening and closing linkage LikoLight Travelbag introduces New composite hook and safety latch. The safety latch has been redesigned. The new design is sprung.