Liko LikoLight Service Manual
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7:2
Service Manual
LikoLight
Doc.No. 3SE450401-01
2005-12-14
Serial No:2503102
Version: 4

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Table of Contents
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Summary of Contents for Liko LikoLight

  • Page 1 Service Manual LikoLight Doc.No. 3SE450401-01 2005-12-14 Serial No:2503102 Version: 4...
  • Page 2: Table Of Contents

    Locking Handle ..........156 ....5.156 ....31 Conveyor Strap..........157 ....5.157 ....33 Attachment for Control Box LikoLight ... 158 ....5.158 ....35 Front Fork Cover LL,Vi ......... 159 ....5.159 ....37 Restoration set Emergency Lowering... 220 ....5.220 ....39 Safety Latch Universal Slingbar ....
  • Page 3: Innehållsförteckning

    Låsvred ............156 ....5.156 ....31 Transportband ..........157 ....5.157 ....33 Monteringsbeslag kontrollbox LikoLight ..158 ....5.158 ....35 Hjulkåpa LL,Vi ..........159 ....5.159 ....37 Renoveringssats mekanisk nödsänkning ..220 ....5.220 ....39 Urkrokningsskydd Universalbygel ....
  • Page 4: Care And Maintenance

    Inspection The lift must be thoroughly inspected at least once per year. Pay particular attention to parts that show wear, for example, joints, bolts, etc. Service must be carried out according to Liko service manuals and by authorized staff. IMPORTANT! Repairs and maintenance may only be carried out by authorized Liko service personnel using original Liko spare parts.
  • Page 5 Serviceavtal Liko erbjuder möjligheten att teckna serviceavtal för underhåll och återkommande provning av er LikoLight. Likos produkter utvecklas ständigt varför vi förbehåller oss rätten till ändringar i produkter utan föregående notis. Kontakta din Likorepresentant för information, råd och eventuella uppdateringar.
  • Page 6: Technical Specifications

    Front: 75 mm twin Wheels Standard bak: 75 mm bromsade Typ B, enligt skyddsgrad mot elektrisk chock. Rear: 75 mm twin Wheels w. breaks LikoLight meet the requirements of the EMC according to EN tvillinghjul. Material: Anodized aluminium Klass ll utrustning.
  • Page 7: Teknisk Data

    65-108 51-96 97 11/14 3,2/4,8 72 Maxlast och vikt i kg. Mått i cm. * 11/3,2 cm är standard. 14/4,8 cm gäller med hjuldiameter 100 mm fram. Bruksanvisning LikoLight • 7SV145102-01 Liko • 0920-244700 • w w w .liko .se www.liko.com...
  • Page 8: Positions For Spareparts

    Position LikoLight 62 63 Liko • www.liko.com www.liko.com...
  • Page 9: Spareparts With Position

    Charger for Extra Battery Wallmounted 2006106 Extra Battery box, incl. batteries 20390008 Actuator LikoLight 20390007 Control Box LikoLight 20390003 Locking Handle 20390004 Conveyor Strap 20390005 Attachment for Control Box LikoLight Liko • w w w .l i k o.com www.liko.com...
  • Page 10 Safety Latch Universal Slingbar pair 20490014 Front Wheel 75 mm Standard (From serial no 2503102) 20490015 Rear Wheel 75 mm Standard (From serial no 2503102) 20090058 Hook for Handcontrol 2,4,6 Liko • w w w .l i k o .com www.liko.com...
  • Page 11: Reservdelslista Med Positioner

    20190016 Handkontroll EM 2-Knapp 20190044 Renoveringssats lyftarm 20190045 Pelarkåpa 2004106 Laddare väggmonterad 2006106 Batteribox inkl batterier 20390008 Ställdon LikoLight 20390007 Kontrollbox LikoLight 20390003 Låsvred 20390004 Transportband 20390005 Monteringsbeslag kontrollbox LikoLight Liko • w w w .l i ko .se www.liko.com...
  • Page 12 Hjulkåpa LL, Vi 20190051 Renov.sats mekanisk nödsänkning 31190018 Urkrokningsskydd 20490014 Framhjul 75 mm Standard (From serial no 2503102) 20490015 Bakhjul 75 mm Standard (From serial no 2503102) 20090058 Krok för handkontroll 2,4,6 Liko • w w w .l i k o.se www.liko.com...
  • Page 13: Battery

    5.21 Spareparts Specification Reservdelslista Battery 2,9Ah/12V Prod.no: 20090025 Batteri 2,9Ah/12V 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Battery 1 pair with cable 950000053 www.liko.com...
  • Page 14 5.21.1 Assembly Instruction/ Monteringsanvisning Battery 2,9Ah/12V Prod.no: 20090025 Batteri 2,9Ah/12V Doc. no: TI 20090025 2003-10-01 Tools required Old batteries are to be left to personal authorised by Liko, or at the nearest station for environmental recycling. www.liko.com...
  • Page 15: Emergency Lowering Device

    900000054 Metal screw 2,9x9,5 930000503 Butt piston housing 901072302 Mounting bush 901072203 O-ring 20,22*3,53 900000800 Bush Emergency Lowering 901969077 Bolt 12x34 931072204 MC6S M10*25 930000039 Bushing Emerg. Uno 901979010 Washer Uno 901979011 Locking nut M10 930000010 Washer 43x46x0,25 920000500 www.liko.com...
  • Page 16 • Drill a 11-mm deep hole, located 4 mm above the edge of the twist casing. Use a drill with the diameter 2,7 mm. • To countersink the screw into the twist casing - drill with a 5,5 mm drill on the head of the screw. www.liko.com www.liko.com...
  • Page 17: Handcontrol Em 2-Button

    5.54 Spareparts Specification Reservdelslista Handcontrol EM, 2-button Prod.no: 20190016 Handkontroll EM, 2-knapp 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Handcontrol EM 950000049 www.liko.com...
  • Page 18 5.54.1 5.54.1 Assembly Instruction Assembly Instruction/ Monteringsanvisning Monteringsanvisning Hand Control 2, 4, 6-button Prod.no: 20090024 20190016 Handkontroll 2, 4, 6-knapp 20190017 Doc. no:3SE630204-05 2005-11-29 Tools required: Connect cable as indicated Connect cable 1 as indicated Viking S, Caroli, Capella www.liko.com...
  • Page 19: Overhead Beam Restoration Set

    Lift arm insert set 901979002 Locking nut M10 930000010 M6S M10*40 GL=15 901890122 Casing Emergency Lowering Uno 901969077 Screw M6S M10*70 930000045 M6S M10*56 930000053 Washer DIN433 10,5x18x2,0 930000019 Top cover grey (M10) 900000043 Screw M6S M10x55 fzb 930000033 www.liko.com...
  • Page 20 5.62.1 Assembly Instruction/ Assembly Instruction Monteringsanvisning Monteringsanvisning Overhead beam Restoration Set Prod.no: 20190044 Renoveringssats Lyftarm Doc. no: 3SE630202-01 2005-09-01 Tools required: 17 mm 9 mm LikoLight, Uno: Viking S M10 nyloc Casing M10x55 washer 12,5/20x0,42 www.liko.com...
  • Page 21: Lift Arm Plastic Cover

    Spareparts Specification Reservdelslista Lift Arm Plastic Cover Prod.no: 20190045 Pelarkåpa 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Washer DIN433 10,5x18x2 930000019 Locking nut M10 930000010 Plastic cover 901969003 Screw M6S M10x70 930000045 Top cover M10 Grey 900000043 www.liko.com...
  • Page 22 5.63.1 Assembly Instruction/ Monteringsanvisning Lift Arm Plastic Cover Prod.no: 20190045 Pelarkåpa Doc. no: TI 20190045 2003-10-01 Tools required 17 mm * Remove existing grey Top covers www.liko.com...
  • Page 23: Charger For Extra Battery, Wallmounted

    Serial no ........ Version ........ Release ........ Details Detail no. Unit. Charger CHJ2-02-000-3J (switchmod) 950000039 Attachment for controlbox MBJ3 900000063 Screw MC6S low M5x8 930000001 Choise: Charger cable EU 950000041 Charger cable US 950000042 Charger cable UK 950000043 Charger cable AU 950000088 www.liko.com...
  • Page 24 Monteringsanvisning Charger for Extra Battery, Wallmounted Prod.no: 2004106 Laddare väggmonterad Doc. no: TI 2004106 2003-10-01 Loading with wall-mounted charger: Remove the battery from the controlbox and place it on top of the wallmounted charger. Check that the lamp on the front of the charger lights when charging. www.liko.com...
  • Page 25: Extra Battery Box, Incl. Batteries

    5.139 Spareparts Specification Reservdelslista Extra Battery box, incl. batteries Prod.no: 2006106 Batteribox inkl batterier 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Batterybox 950000044 www.liko.com...
  • Page 26 Assembly Instruction/ Assembly Instruction Monteringsanvisning Monteringsanvisning Extra Battery Box, incl Batteries Prod.no: 2006106 Batteribox inkl batterier Doc. no: 3SE630224-01 2005-12-05 Old batteries are to be left to personal authorised by Liko, or at the nearest station for environmental recycling. www.liko.com www.liko.com...
  • Page 27: Actuator Likolight

    5.150 Spareparts Specification Reservdelslista Actuator LikoLight Prod.no: 20390008 Ställdon LikoLight 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Actuator Light 940000007 Emergency Lowering U1/U2/Sa 20190011 www.liko.com...
  • Page 28 5.150.1 Assembly Instruction/ Monteringsanvisning Actuator LikoLight Prod.no: 20390008 Ställdon LikoLight Doc. no: TI 20390008 2003-10-01 Tools required 17 mm 8 mm Casing MC6S M M6S M10’50 * Remove existing grey Top covers Connect the cables as follows: Motorcable mast to pos. 2 www.liko.com...
  • Page 29: Control Box Likolight

    5.155 Spareparts Specification Reservdelslista Control Box LikoLight Prod.no: 20390007 Kontrollbox LikoLight 2003-10-01 Serial no ........ Version ........ Release ........ Electrical Emergency Lowering Indication lights LCD-display showing battery capacity. All details according to drawing no. R 3992519-10 Details Detail no. Unit. Controlbox Light 950000057 www.liko.com...
  • Page 30 20490009, 20490013 Doc. no: 3SE630223-02 2005-12-08 Tools required: 3 mm 20090022 Golvo 7000/7007 20190013 Uno 100/102 EE, EM 20190014 Uno 100/102 ES 20290011 Sabina 20290024 Sabina ll 20390007 Liko Light 20490009 Viking L, Viking XL 20490013 Viking M www.liko.com www.liko.com...
  • Page 31: Locking Handle

    5.156 Spareparts Specification Reservdelslista Locking Handle Prod.no: 20390003 Låsvred 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. Details Detail no. Unit. Lever M8 grey 930000496 Lever M8x70 grey 930000497 www.liko.com...
  • Page 32 5.156.1 Assembly Instruction/ Monteringsanvisning Locking Handle Prod.no: 20390003 Låsvred Doc. no: TI 20390003 2003-10-01 Place locking handle in hole and tighten. www.liko.com...
  • Page 33: Conveyor Strap

    5.157 Spareparts Specification Reservdelslista Conveyor Strap Prod.no: 20390004 Transportband 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. Details Detail no. Unit. Conveyor strap Light 900000423 www.liko.com...
  • Page 34 5.157.1 Assembly Instruction/ Monteringsanvisning Conveyor Strap Prod.no: 20390004 Transportband Doc. no: TI 20390004 2003-10-01 Secure strap around lift and the lift is ready for transport. www.liko.com...
  • Page 35: Attachment For Control Box Likolight

    5.158 Attachment for Spareparts Specification Control Box LikoLight Reservdelslista Monteringsbeslag Prod.no: 20390005 2005-11-24 kontrollbox LikoLight Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Details Detail no. Unit Mast attachment 901992519 Foot of rubber 14.M.005 900000418 Profile Light 901992518 Locking nut M5 Nyloc A2...
  • Page 36 5.158.1 Attachment for Assembly Instruction/ Control Box LikoLight Monteringsanvisning Monteringsbeslag Prod.no: 20390005 kontrollbox LikoLight Doc. no: TI 20390005 2003-10-01 Tools required 3 mm www.liko.com...
  • Page 37: Front Fork Cover Ll,Vi

    5.159 Spareparts Specification Reservdelslista Front Fork Cover LL, Vi Prod.no: 20390006 Hjulkåpa LL, Vi 2003-10-01 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992518-9 Details Detail no. Unit.. Front fork cover grey Light 900000419 Nylon Screw M5x16 N 930000424 www.liko.com...
  • Page 38 4.159.1 Assembly Instruction/ Assembly Instruction Monteringsanvisning Monteringsanvisning Front Fork Cover LL,Vi Prod.no: 20390006 Framhjulskåpa LL,Vi Doc. no: 3SE380202-01 2005-09-05 Tools required 4,2mm If not prepared with hole, drill [mm.] www.liko.com www.liko.com...
  • Page 39: Restoration Set Emergency Lowering

    5.220 Restoration set Spareparts Specification Reservdelslista Emergency Lowering Renoveringssats Prod.no: 20190051 2005-11-24 mekanisk nödsänkning Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Bushing em. lowering 901979010 Shim em.lovering UNO 28x13x0,42 901979011 Casing em. lowering 901969077 www.liko.com...
  • Page 40 5.220.1 Restoration set Assembly Instruction/ Assembly Instruction/ Emergency Lowering Monteringsanvisning Monteringsanvisning Renoveringssats Prod.no: 20190051 mekanisk nödsänkning Doc. no: 3SE630222-01 2005-11-28 Tools required www.liko.com...
  • Page 41: Urkrokningsskydd Universalbygel

    5.264 Spareparts Specification Reservdelslista Safety Latch Universal Slingbar Prod.no: 31590011 Urkrokningsskydd Universalbygel 2004-10-02 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992519-10 Details Detail no. Unit. Safety latch 901335192 www.liko.com...
  • Page 42 Assembly Instruction/ Assembly Instruction/ Monteringsanvisning Monteringsanvisning Safety Latch Universal Slingbar Prod.no: 31590011 Urkrokningsskydd Universalbygel Doc. no: 3SE630229-01 2005-12-08 Tools required www.liko.com www.liko.com...
  • Page 43: Front Wheel 75 Mm Standard

    5.284 Spareparts Specification Reservdelslista Front Wheel 75 mm standard Prod.no: 20490014 Framhjul 75 mm standard 2005-11-24 Serial no ........ Version ........ Release ........ All details according to drawing no. Details Detail no. Unit. Front wheel 75 mm Steinco 911290211 www.liko.com...
  • Page 44 5.284.1 Assembly Instruction/ Assembly Instruction Monteringsanvisning Monteringsanvisning Front Wheel 75 mm Prod.no: 20490014 Framhjul 75 mm Doc. no: 3SE630220-01 2005-11-18 Tools required 3A&B. www.liko.com...
  • Page 45: Rear Wheel 75 Mm Standard

    5.285 Spareparts Specification Reservdelslista Rear Wheel 75 mm standard Prod.no: 20490015 Bakhjul 75 mm standard 2005-11-24 Serial no ........ Version ........ Release ........ All details according to drawing no. R 3992518-9 Details Detail no. Unit. Rear wheel 75 mm Steinco 911290212 www.liko.com...
  • Page 46 5.285.1 5.154.1 Assembly Instruction Assembly Instruction/ Monteringsanvisning Monteringsanvisning Rear Wheel 75 mm Prod.no: 20490015 Bakhjul 75 mm Doc. no: 3SE630221-01 2005-11-18 Backside: Tools required 3A&B. www.liko.com...
  • Page 47: Hook For Handcontrol 2,4,6

    5.292 Spareparts Specification Reservdelslista Hook for handcontrol, 2 ,4 ,6 button Krok för handkontroll 2, 4, 6 knappar Prod.no: 20090058 Serial no ........ Version ........ Release ........ www.liko.com...
  • Page 48 5.292.1 5.292.1 Assembly Instruction Assembly Instruction/ Monteringsanvisning Monteringsanvisning Hook for handcontrol, 2, 4, 6 button Prod.no: 20090058 Krok för handkontroll 2, 4, 6 knappar Doc. nr: 3SE630210-02 2005-08-22 Tools required www.liko.com...
  • Page 49: Troubleshooting

    3. Check that the battery contact plate is not defective or broken off. 4. If the lift still does not work satisfactorily, contact Liko. Battery charging does not work 1. Check that the charger is plugged into the wall socket.
  • Page 50: Enkel Felsökning

    är rätt anslutna 3. Kontrollera batterispänningen 4. Kontrollera att kontaktblecken till batteri ej är defekta eller avbrutna 5. Om lyften fortfarande inte fungerar tillfredsställande kontakta Liko. Batteriladdaren fungerar ej 1. Kontrollera att väggkontakten är ansluten 2. Kontrollera att kontaktblecken till batteri ej är defekta eller avbrutna...
  • Page 51: Exploded View

    Base Liko Light Underdel LikoLight www.liko.com...
  • Page 52 Mast LikoLight Pelare LikoLight 73 35 5 66 35 36 60 35 55 56 49 57 www.liko.com...
  • Page 53 Universal Sling Bar 450 Universalbygel 450 www.liko.com...
  • Page 54: Components

    Components LikoLight Komponenter LikoLight Pos.no Article no Quantity Pos.nr Artikelnr. Benämning Name Antal/st 930000497 Spak M8x70 grå Lever M8x70 grey 930000285 Låsratt 1513 - M8 Locking wheel 1513 - M8 90125015V Ben Vänster Light Leg left Light 930000343 Skruv MC6S M10x70 A2...
  • Page 55 Components LikoLight Komponenter LikoLight Pos.no Article no Quantity Pos.nr Artikelnr. Benämning Name Antal/st 900000417 Ändplugg Light grå End cover Light grey 901982509 Handtag Light Handle Light 901982507 Handtagsfäste Light Hadle attachment 900000421 Pop nit 6,4x9,5 Alu Rivet 6,4x9,5 alu 930000296 Skruv K6S M8x20 A2...
  • Page 56 Components LikoLight Komponenter LikoLight Pos.no Article no Quantity Pos.nr Artikelnr. Benämning Name Antal/st 901435251 Lyftbygelbult Nedre Slingbar bolt lower 930000485 Fjäderpinne FRP3x18 A2 Feather pin FRP3x18 A2 921335201 Anslutningslager Bearing 920000020 Glidl m krage 8/10x12 Nylon Bearing 8/10x12 931335141 Lyftbygelskruv Slingbar screw 930000462 Distansb.
  • Page 57: Decal Instructions

    Detta dokument skall alltid skrivas ut i färg! Dekalanvisning LikoLight 70x20 mm 50x110 mm art. nr. 900000245 120x38 mm art. nr. 900000415 207x25 mm art. nr. 900000542 art.nr. 901425041 35 mm Centrerad på Centreras på undersidan armen i höjd. Centrerad på...
  • Page 58: Periodic Inspection

    19 Mast Max. Load Test............... 20 Base Max. Load Test............... Mechanical Emergency Lowering Load test............... Documentation Instructions............... In accordance with ISO 10535:1998 Annex A- Periodic inspection Date: Load test weight: Serviced by: www.liko.com www.liko.com Periodic Inspection Likolight 3EN451001-01...
  • Page 59 10.0 Periodic Inspection Declaration for protocol Checklist LikoLight Description www.liko.com...
  • Page 60 10.0 Periodic Inspection Declaration for protocol Checklist LikoLight 1 Check mast and base frame for visible damage to the lift surfaces, finish, etc - Check for scratches, dents, deformities or unusual surface wear. 2 Check caster wheels - Roll the lift, unloaded, along the floor, checking to ensure that all casters roll and turn freely.
  • Page 61 10.0 Periodic Inspection Declaration for protocol Checklist LikoLight 11 Inspect the mast actuator w/mechanical lowering device - Verify that the upper and lower actuator fasteners to the mast are tight. - Check that the locking screws on the emergency-lowering device are countersunk;...
  • Page 62: Periodisk Inspektion

    ............... 20 Underrede maxlast ............... 21 Kontrollera den mekaniska nödsänkningen ............... Dokumentation 22 Instruktioner/ Bruksanvisning ............... I enlighet med ISO 10535:1995 Annex A- Periodic inspection Datum: Provbelastad med: Inspektion utförd av: Liko • www.liko.se Periodisk inspektion Likolight 3SV451001-01 www.liko.se www.liko.com...
  • Page 63 10.0 Periodisk inspektion LikoLight Positioner www.liko.com...
  • Page 64 10.0 Periodisk inspektion LikoLight 1 (a) Inspektera underrede - Kontrollera att inte underrede har några synliga och deformationer eller dylikt. 2 Kontrollera hjul - Rulla lyften obelastad på golvet, kontrollera då att hjulen rullar och svänger obehindrat. - Kontrollera hjul och skruvförband.
  • Page 65 10.0 Periodisk inspektion LikoLight 11 Kontrollera infästningar av ställdon - Kontrollera skruvförband för nedre och övre infästning av ställdon. 12 Kontrollera att batteri & kablar är rätt anslutna - Kontrollera väggladdare (ladda batteri eller testa med artikel.nr 2101100). - Kontrollera att kablarna till kontrollboxen är rätt anslutna. Handkontroll (stor DIN kontakt), ställdon pelare (port #1), underredesmotor (port #2), förlängningskabel.

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