Liko Viking XL 2040013 Service Manual
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Liko Viking XL 2040013 Service Manual

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Prod. No. 2040003
S/N 800 001 - 890 000
DISCONTINUED 2013
Prod. No. 2040013
S/N 7 900 001 - 8 000 000
Prod. No. 2040033
S/N 9 100 001 - 9 200 000
© Copyright Liko AB
Service Manual
Prod. No. 2040003, 2040013, 2040033
English
3EN350401-09
2013-05-31
Proj. 1740

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  • Page 1 2013-05-31 Proj. 1740 Prod. No. 2040003 S/N 800 001 - 890 000 DISCONTINUED 2013 Prod. No. 2040013 S/N 7 900 001 - 8 000 000 Prod. No. 2040033 S/N 9 100 001 - 9 200 000 © Copyright Liko AB...
  • Page 2 Liko spare parts. www.liko.com...

  • Page 3: Table Of Contents

    Page ............3 Spare Parts Position ............. 4 Technical Data Viking XL 2040003 ........5 Viking XL 2040013 ........6 Viking XL 2040033 ........7 Troubleshooting Viking XL 2040003 ........8 Viking XL 2040013 ........9 Viking XL 2040033 ........10 Control Unit CBL 20 ........

  • Page 4: Prod. No

    (intelligent control box and cable hand control) 2040033 Viking XL 264 311 Fits Viking XL, all models: 22 23 24 248 160 263 Product No. 2040013 2040033 307 308 333 351 352 354 Service Tools, 454C Liko Service System Liko Diagnostic System www.liko.com...
  • Page 5 Max. load and Weight in kg. Measures in mm. Wheel Weight Weight Turning Model diameter load part diameter Viking Viking Max. load and Weight in lbs. Measures in inches. Wheel Weight Weight Turning Model diameter load part diameter Viking Viking ** Standard for Viking XL. www.liko.com...
  • Page 6 2110 1500 1420 1130 1015 1010 1910 Measures in inch. A max A min B3** D2** L max L min 83.1 59.1 55.9 37.8 23.6 22.0 44.5 32.1 40.0 23.8 39.8 75.2 21.3 21.9 14.4 26.2 www.liko.com...

  • Page 7: Technical Data

    2110 1500 1420 1130 1015 1010 1910 Measures in inch. A max A min B3** D2** L max L min 83.1 59.1 55.9 37.8 23.6 22.0 44.5 32.1 40.0 23.8 39.8 75.2 21.3 21.9 14.4 26.2 www.liko.com...

  • Page 8: Trouble Shooting

    2. Use the electrical emergency lowering to safely lower the patient Use the mechanical emergency lowering Check that the battery is charged. If the lift still does not work satisfactorily, contact Liko. If you hear unusual sounds. Contact Liko. www.liko.com...
  • Page 9 The charger doesn’t work. 2. Check that the charging cable is correctly connected. 3. Make sure that the battery is properly attached. broken. The lift is stuck in the high position. 2. Check the battery capacity. If you hear unusual sounds. www.liko.com...
  • Page 10 (in/out) with the outlet. Hand Control. 4. Check that the hand control cable is correctly connected. 6. If the problem persists, please contact Liko/Hill-Rom. The lift does not work up/ down with the operation panel. The base-width adjustment 3.
  • Page 11 Check to ensure that battery contact plates in the hand control are not defective or broken. - There´s no charging function? a) Verify contact between control box and battery. Perform step 4. b) Check charging function. Perform step 5. www.liko.com...
  • Page 12 www.liko.com...

  • Page 13: Spare Parts

    Control Box Viking XL, US only for the US market Can only be ordered if S/N (serial number) can be pro- vided to Liko Customer Service. Will be programmed at Liko before delivery. 2 weeks delivery time from Hill-Rom/Liko Alvik, Sweden...
  • Page 14 (dimension is the same) Rear Wheel 125 mm We recommend replacing both wheels, as there are two different versions that can vary in appearance. (dimension is the same) pair Rear Fork Cover Lift Arm Plastic Cover S/N 801196-801999 S/N 801196-801999 www.liko.com...
  • Page 15 POS. NO. NAME UNIT pair Locking Handle Viking XL from S/N 800987 pair Latch Universal SlingBar Hook for Hand control 2, 4, 6 Lift arm plastic cover Actuator Viking XL pair Latch, composite Fits Universal SlingBar from S/N 1299511 www.liko.com...
  • Page 16 Wireless hand control HBL20 2006107 pair Beltclip HBL20 pair Clips with hook HBL20 Charge cable hook , 10 pce Hand control hanger, 10 pce pair Rear Wheel fork Locking device CBL20, 10 pce Bracket Cover Restoration set motor attachment www.liko.com...
  • Page 17 2040003 2040013 2040033 PROD. NO. POS. NO. NAME UNIT Actuator LA44 - 400 Base Motor, wide Leg Cover L&XL Flexlink Fork locking attachment, 4 pair pair Wheel Fork Locking Ring CBL, 10 pce pair Front Wheel Fork Fits Viking XL 2040003L www.liko.com...
  • Page 18 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 19 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 20 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 21 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 22: Latch

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com...
  • Page 23 - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Liko. www.liko.com...

  • Page 24: Front Fork Cover

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 25 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 26 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 27 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 28 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...

  • Page 29: Rear Fork Cover

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com...
  • Page 30 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 31 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 32 - Make sure that the spare part is approved for the lift, and that it is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 33 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 34 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...

  • Page 35: Latch Universal Slingbar

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com...
  • Page 36 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 37 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 38 Qty: Prod. No. 20490024 Cap Y Viking Cap I Viking 3SE630251-08 Cover hat Liko 2012-09-10 Cover hat Liko bottom Sleeve bearing Mob.38 Tools required: Sleeve bearing Mob.50 10 mm Sleeve bearing Mob.62 Plastic cover mast Vi XS Nylon bearing 10/12x15...
  • Page 39 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 40: Actuator Viking Xl

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 41 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 42: Outer Tube

    Viking XL Prod. No. 2040003 2 mm Isopropyl alcohol and water + rag hold 132±5mm 120mm (4,7 inch) (5,2 100mm (3,9 inch) Lock Before fastening the snap bushing Remove the tape cover! Clean marked area with 50/50 Isopropyl alcohol and water. www.liko.com...
  • Page 43 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 44 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 45 Conforms to ISO 10535:2006 with ANSI/AAMI ES60601-1:2005 and is certified to ISO 10535:2006 with CSA- C22.2 No. 60601-1:08. Int. Op: 10/90 Active time 2 min. on Control TESTED Unit CBL is the www.liko.com Controlbox CBL20 Prod. No 20490032 only for use with: Viking M Prod. No 2040015 same as on the lift.
  • Page 46 5.336 Control Unit CBL, by S/N Kontrollbox CBL S/N-styrd Assembly Instruction Monteringsanvisning Prod. No. 20490039 ”click” - Lift motor cable socket 2 - Base-motor cable socket 3 NOTE Hill-Rom/ parts. www.liko.com...
  • Page 47 Int. Op: 10/90 Active time 2 min. 9801154 TESTED on Control Controlbox CBL20 Prod. No 20490032 only for use with: Viking M Prod. No 2040015 www.liko.com Unit CBL is the same as on the lift. Viking Golvo 6. Viking: Golvo: Viking M: The lower holes.
  • Page 48 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 49 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 50 5.350 Monteringsanvisning Contains: Qty: Prod. No. 2006107 Batteri BAL20 Fits: Prod. No. Viking M 2040015 Viking M 2040035 Viking L 2040014 Viking L 2040034 Viking XL 2040013 Viking XL 2040033 “click” NOTE batteries according to the instruction guide. parts. www.liko.com...
  • Page 51 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 52 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 53: Charge Cable Hook

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 54 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 55 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 56: Locking Device Cbl20

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 57: Bracket Cover

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com...
  • Page 58 Tools required: Nylon bearing 10x12x6 Link attachment Viking XL 17 mm 4 mm & 5 mm Fits: Prod. No. Viking XL 2040013 Viking XL 2040033 Viking L 2040014 Viking L 2040034 - Base motor cable; socket 3 Unfasten the base motor by removing the bolt connections.
  • Page 59 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 60 Prod. No. Liko Service System 21090024 (for programming) Before use! Control Unit CBL Vi XL must be programmed with Liko Service System, Prod. No. 21090024 according to the Instruction Guide for the Service System. S/N: With permanent marker, Product name Prod.
  • Page 61 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 62 Requires: Prod. No. Liko Service System 21090024 (for programming) Before use! Control Unit CBL must be programmed with Liko Service System, Prod. No. 21090024 according to the Instruction Guide for the Service System. S/N: Before use! Product name Prod. No. 1234567...
  • Page 63 Requires: Prod. No. Liko Service System 21090024 (for programming) Before use! Control Unit CBL must be programmed with Liko Service System, Prod. No. 21090024 according to the Instruction Guide for the Service System. S/N: Before use! Product name Prod. No. 1234567...

  • Page 64: Actuator La44-400

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 65 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 66: Leg Cover L&Xl

    - Base motor cable; socket 3 - Base motor cable; socket 3 Viking XL, Viking L, Viking M, All models: Unfasten the base motor by removing the bolt connections. Remove the Base motor by pushing the motor axle in to the middle beam hole. www.liko.com...
  • Page 67 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 68 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com...
  • Page 69 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 70: Wheel Fork

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 71 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...

  • Page 72: Front Wheel Fork

    - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com...
  • Page 73 PADT [Hours] Periodically accumulated operating time. IMED 20 [A] (up) which lasts more than 20 seconds. ELT [Ah] ELTCNT [Commands] CLIM_1 [A] Current limit for lifting motion (up). CLCT [ms] CLIM_2 [A] SINTT [Months] SINTAS [Ah] CYCLET [Hours] PAOLUP www.liko.com...
  • Page 74 (Requires a computer) Read and store the data from the Control Unit CBL into a computer. Data can also be transfered to a Liko Server. Can also reset the ELT-light (Expected Life Time). Use when Periodic Inspection or Preventative maintenance is performed.

  • Page 75: Product Description

    Liko Service System Prod. No. 21090024 Product Description Detailed information can be found in the instruction guide accompanying the product. www.liko.com...
  • Page 76 Liko Diagnostic System - Service LDS Service Prod. No. 21090016 Product Description used. LDS Service can read the LDS Service LDS Service is specially developed to reset the Control Unit Detailed information can be found in the instruction guide accompanying the product.

  • Page 77: Periodic Inspection

    Actions according to the “Instructions for the check points” should be performed immediatley. After performed actions sign below. If anything is unclear or if you have questions, please contact Hill-Rom/Liko or your local Hill-Rom/Liko representative. Contact information is to be found at www.liko.com.
  • Page 78 Prod. No. 2040004 Viking M Prod. No. 2040005 Viking XL Check points Viking XL Prod. No. 2040013, 2040033 Viking L Prod. No. 2040014, 2040034 Viking M Prod. No. 2040015, 2040035 Viking L & Viking XL Viking XL Periodic Inspection www.liko.com...
  • Page 79 The length should be the same on each side (X¹=X²)±1 mm. 10 Flexlink to arm hardware and covers - Inspect the plastic protective cover shells for cracks, deformation or gaps. 11 Flexlink to slingbar hardware and covers - Verify that hardware covering plastic caps are secure. Periodic Inspection www.liko.com...
  • Page 80 - With the emergency stop out, verify the function of the electrical emergency-lowering device at the operation panel. 19 Max. load test - Run the lift with maximum load, all the way up and down. Max load Viking M Viking L Periodic Inspection www.liko.com...
  • Page 81 Service indicator (orange light) Illuminates when service is needed. When the Periodic Inspection has been performed, reset the service indicator with LSS, LDS or Manual Service according to instructions “Reset Service Interval Parameters” in the Service Manual. Periodic Inspection www.liko.com...
  • Page 82 www.liko.com...

  • Page 83: Preventative Maintenance

    To ensure maximum life cycle, Preventative Maintenance should be carried out according to how much the lift has been used TAAxT (Totally Accumulated Amphours) or according to years in use, see table below. TAAxT can only be read from lifts equipped with Control Unit CBL. Inspection and service must be carried out by Hill-Rom/Liko authorized personnel. Check points:...
  • Page 84 (For Spare Part No, see the Spare Parts List) Check the brakes. They should lock in all directions. Viking XL Viking L Viking M Rear castors needs to be replaced after: 1020 Ah 910 Ah 700 Ah Replace according to years in use: Preventative Maintenance Viking XL www.liko.com...
  • Page 85 Tighten pivot bolt and apply plastic hardware covers. Reconnect actuator to link arm. Apply plastic hardware covers. Viking XL Viking L Viking M Leg covers needs to be replaced after: 612 Ah 546 Ah 420 Ah Replace according to years in use: Preventative Maintenance Viking XL www.liko.com...
  • Page 86 (For Spare Part No, see the order. Service Manual.) Viking XL Viking L Viking M Overhead beam Rest. set needs to be replaced after: 1020 Ah 910 Ah 700 Ah Replace according to years in use: Preventative Maintenance Viking XL www.liko.com...
  • Page 87 3mm (0,12 inch) Reassemble in reverse order. Viking XL Viking L Viking M Flexlink needs to be replaced after: 1020 Ah 910 Ah 700 Ah Replace according to years in use: Preventative Maintenance Viking XL www.liko.com...
  • Page 88 Tighten screws. 5. Place the removable battery pack into position on top of the control box. Adjust until you hear a clicking sound. Replace according to years in use: Every 3rd year Preventative Maintenance Viking XL www.liko.com...
  • Page 89 2. Replace the actuator after 700 Ah. (For Spare Part No, see the Service Manual.) Viking XL Viking L Viking M Actuator needs to be replaced after: 1020 Ah 910 Ah 700 Ah Replace according to years in use: Preventative Maintenance Viking XL www.liko.com...
  • Page 90 www.liko.com...

  • Page 91: Product Changes

    2040003 2013 1740 Viking XL, Prod No. 2040003 is discontinued. 9 100 001 1707 2011 7 900 001 and IR hand control. 2008 803 000 2007 802 000 Outer tube on actuator. 801 668 Old latch back. 801 647 www.liko.com...
  • Page 92 11.0 Viking XL Product changes Prod. No. 2040003, 2040013 2013-05-24 Changes Model Project 2040003 2006 801524 801300 801196 801196 Link-Slingbar. 2005 801152 800987 800987 800987 800925 800911 2004 800774 800700 800635 800509 2003 800396 800364 800352 800331 800277 www.liko.com...
  • Page 93 www.liko.com...
  • Page 94 . l i k o . com Manufacturer: Liko AB SE-975 92 Luleå...

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Viking xl 2040003Viking xl 2040033

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