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Swing-N-Slide Kodiak PROJECT 513 Assembly Manual

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NE 5010
TM
Kodiak
PROJECT 513
30'
32'
No. of Children: Up to 10
Min. Use Zone: 30' x 32'
Set Dim. 20'W x 17'L x 13'H
Est. Building Time: 5-10 hr.
check out http://www.swing-n-slide.com/planupdates.htm
for updates to these instructions.
ASSEMBLY INSTRUCTIONS
Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545
Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232

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Summary of Contents for Swing-N-Slide Kodiak PROJECT 513

  • Page 1 Set Dim. 20'W x 17'L x 13'H Est. Building Time: 5-10 hr. check out http://www.swing-n-slide.com/planupdates.htm for updates to these instructions. ASSEMBLY INSTRUCTIONS Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545 Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232...
  • Page 2 When the equipment is taken out of service, it must be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the set is discarded. Important! Additional Safety Instructions for all Swing-N-Slide Playground Equipment. Save this instruction sheet in the event the manufacturer needs to be contacted.
  • Page 3 SAFETY INSTRUCTIONS INSTRUCCIONES DE SEGURIDAD IMPORTANT! INSTRUCTIONS CONCERNANT LA SÉCURITÉ This product is intended for single family residential use only and not intended for use in any public setting. Placement in any public setting constitutes a misuse of this product. REQUIRED SAFETY INSTALLATION INSTRUCTIONS •...
  • Page 4 PROJECT 513 TOOLS REQUIRED HAMMER CIRCULAR SAW 1/2" SOCKET & WRENCH ELECTRIC DRILL SAFETY GLASSES CARPENTER'S SQUARE PHILLIPS BIT 3/8" DRILL BIT (6'' Min.) TAPE MEASURE & DUST MASK (2) 1/2'' panhead screws (4) 1'' Truss Screws (18) 5/16'' flat washers (6) T- nuts (8) 1-3/4'' panhead screws (111) 2"...
  • Page 5 Use ONLY BLACK (4) Climbing Rocks 1212 Barberry Drive PROCESS with Hardware Janesville, WI 53545 1-800-888-1232 www.swing-n-slide.com PANTONE "NEWCO RED" (1) Multicolor Tarp (1) Name Plate (4) Swing Hangers (4) Safety Handles (2) Swing Seats weight limit: 115 lbs. Kodiak...
  • Page 6 PROJECT 513 PROJECT 513 CUTTING LIST BOARD LIST OPTIONAL LADDER (16)-2'' x 4'' x 96'' (1)-2'' x 4'' x 96'' (1)-2'' x 4'' x 120'' (2)-2'' x 4'' x 120'' (17)-5/4'' x 6'' x 120'' (14)-5/4'' x 6'' x 144'' OPTIONAL ROCK WALL (6)-4'' x 4'' x 96'' (4)-4'' x 4'' x 120''...
  • Page 7 PROJECT 513 (2) 2'' x 4'' x 96'' 52-1/2'' 30'' 30'' (1) 2'' x 4'' x 120'' 41'' 36-3/4'' 24-1/2'' (2) 5/4'' x 6'' x 120'' 57'' 57'' (5) 5/4'' x 6'' x 120'' 96'' (2) 5/4'' x 6'' x 120'' 54'' 54'' (8) 5/4'' x 6'' x 120''...
  • Page 8 PROJECT 513 How to select the correct fastener Use these 3 pictorial guides to help select the correct fastener(s) for the lumber attachment you are making. Each diagram will highlight the correct number of fasteners to use, and where to attach them. 5/4'' x 6'' to 4'' x 4'' 2-1/2'' screws Apply the 2-1/2"...
  • Page 9 PROJECT 513 Understanding how the Bracket System Works Example of a Shelf-Loc bracket connection. Shelf-Loc Bracket CORRECT! Wrap-Loc WRONG! Brackets ''clipped'' brackets NOT interlocked! Example of a Shelf-Loc bracket connection. Look for ''TOP'' stamp on bracket for correct orientation. Top of bracket Introduction to the Bracket system Wrap-Loc 1.
  • Page 10 PROJECT 513 4'' x 4'' x 96'' Fig.1 Frame 1 Construction Look for ‘’TOP’’ Use a 2’’ lag screw 2'' lag screws stamp on brackets to hold bracket in while installing. per bracket place for later use. 86'' 47'' 47'' A.

  • Page 11: Project

    PROJECT 513 •WARNING• Avoid splitting your lumber by offsetting your screws at least 3/4’’ from edge. Frame 1 Construction Fig.1a 2-1/2'' screws 50-1/2'' Double check to make sure structure is square (1) 2'' lag screw (4) 2-1/2'' screws 2'' Lag screw A.
  • Page 12 PROJECT 513 Frame 2 Construction Fig.2 4'' x 4'' x 120'' 2'' lag screws per bracket Look for ‘’TOP’’ Use a 2’’ lag screw stamp on brackets to hold bracket in while installing. place for later use. 59'' B. Frame 2 Construction 59'' 47'' 1.
  • Page 13 PROJECT 513 Fig.2a Frame 2 Construction 2-1/2'' screws 1-1/2'' Double check to make sure structure is square 117'' 96'' 54-1/2'' (1) 2'' lag screw (4) 2-1/2'' screws 2-1/2'' screw B. Frame 2 Construction cont. 2. Attach upper 2'' x 4'' and lower 5/4'' boards as shown in (Fig.
  • Page 14 PROJECT 513 Fig.3 Frame 3 Construction Look for ‘’TOP’’ Use a 2’’ lag screw stamp on brackets to hold bracket in while installing. 4'' x 4'' x 120'' place for later use. 2'' lag screws per bracket 59'' 47'' 59'' 47'' C.
  • Page 15 PROJECT 513 Fig.3a Frame 3 Construction 2-1/2'' screws Double check to make sure structure is square 117'' 62-1/2'' (1) 2'' lag screw (4) 2-1/2'' screws C. Frame 3 Construction cont. 2'' Lag screw 2. Attach upper 2'' x 4'' and lower 5/4'' boards as shown in (Fig.
  • Page 16 PROJECT 513 Fig.4 2-1/2'' screws 78'' (1) 2'' lag screw (4) 2-1/2'' screws D. Frame Construction 1.Install 2’’ x 4’’ and 5/4'' boards as shown above. 2'' Lag screw 2-1/2'' screw...
  • Page 17 PROJECT 513 Fig.4a Double check to make sure structure is square 2-1/2'' screws (1) 2'' lag screw (4) 2-1/2'' screws D. Frame Construction cont. 1. Attach Frame Two as shown above. 2'' Lag screw 2-1/2'' screw...
  • Page 18 PROJECT 513 Tip: Flex brackets to make installation of 4'' x 4'' easier Fig.5 Fig. 5a Approx. 1/4'' 2'' Lag Screws F. Install 4x4s 1. Work (2) 4'' x 4'' into brackets as shown in(Fig. 5), (Fig 5a). 2. Secure brackets (Fig. 5b). 2'' Lag screw Fig.5b...
  • Page 19 PROJECT 513 Fig.6 Double check to make sure structure is square (4) 2'' Lag Screws (4) 2-1/2'' screws (1) 2'' lag screw (Per joint) F. Attach Frame 3. 1. Attach and secure Frame 3 to rest of unit as shown above. 2'' Lag screw 2-1/2'' screw...
  • Page 20 PROJECT 513 Fig.7 2-1/2'' screws 2-1/2'' screw G. Install Deck Boards 1. Install 5/4'' deck boards to structure as shown (Fig. 7). 2. Use two 2-1/2'' screws at each end of deck boards. Note: On End Boards, avoid screwing into Shelf Brackets by placing screws behind Shelf Bracket location.
  • Page 21 PROJECT 513 Fig.8 B o t t o m V i e w Fig.8b 2-1/2'' screws per joint Fig.8a (16) 2-1/2'' screws 2-1/2'' screw H. Lower Deck Support Board 1. Construct support boards as shown in (Fig. 8). 2. Secure center of floor boards as shown in (Fig 8a) 3.
  • Page 22 PROJECT 513 Fig.8c 2-1/2'' screws 2-1/2'' screws 2-1/2'' screw I. Install Lower Rail Board 1. Install lower 2'' x 4'' rail board as shown in (Fig 8c). Flush with the sides of 4'' x 4'' deck supports.
  • Page 23 PROJECT 513 Fig.9 2-1/2'' screws 2-1/2'' screws 2-1/2'' screw K. Install Shelf-Loc brackets 1. Install 2x4 boards as shown in (Fig.9).
  • Page 24 PROJECT 513 Tip: Flex brackets to make installation of 4'' x 4'' easier Fig.10a Fig.10b Approx. 1/4'' Fig.10 2'' Lag screw K. Install 4x4s cont. 1. Work (2) 4'' x 4'' into brackets as shown in (Fig. 10a), (Fig 10). 2.
  • Page 25 PROJECT 513 Fig.11 MAKE BOARDS FLUSH WITH 2-1/2'' Deck Screws (2 per joint) 4'' x 4'' SUPPORT 2-1/2'' screw L. Install Deck Boards 1. Install 5/4'' deck boards to structure as shown (Fig. 11). 2. Use two 2-1/2'' screws at each end of deck boards. Where shelf bracket blocks screw path, center board and place one screw on either side.
  • Page 26 PROJECT 513 Fig.12 Fig.12a Fig.12b (16) 2-1/2'' screws 2-1/2'' screw M. Install Upper Rail Boards 1. Install under deck support as shown in (Fig 12). Flush with the edges of 5/4’’ x 6’’ deck supports. 2. Hold Deck Support Board from below until secured in place from above as shown in (Fig.
  • Page 27 PROJECT 513 Fig.13 2-1/2'' Screws 2-1/2'' Screws per board 2-1/2'' Screws 2-1/2'' screw N. Install supports cont. 1. Install 2'' x 4'' as shown in (Fig 13)
  • Page 28 PROJECT 513 Fig.14 Tip: Flex brackets to make installation of 4'' x 4'' easier Fig. 15 Approx. 1/4'' 2'' Lag Screws Fig.16 O. Install accessory 4x4 1. Work (1) 4'' x 4'' into brackets as shown in (Fig. 14), (Fig 15). 2.
  • Page 29 PROJECT 513 Optional Laminated Beam NOTE: Lay the lumber on a flat surface before beginning laminated beam assembly. Fig. 17 24" NOTE: Attach one end of the beam with three 2-1/2'' screws. Secure boards and attach the other end with three 2-1/2'' screws. This will insure that your boards will stay aligned throughout the remainder of the beam assembly.
  • Page 30 PROJECT 513 Fig. 18 Q. Swing Beam Drill Locations 1. Use a 3/8'' drill bit to drill a 3/8’’ hole through the beam at each location shown in (Fig. 18) 2. Install Swing Hangers onto swing beam at locations shown. Note: Swing Hangers must be installed on same side dimensions were originally marked.
  • Page 31 PROJECT 513 Fig. 19 Hammer 3/8'' hole T-nut t-nut Bottom Beam Clamp (4) 1-1/4'' screws Use Screwdriver to aid in tightening Swing Hanger Q. Swing Beam Drill Locations 1. Tap t-nut into 3/8’’ hole as shown in (Fig. 19) 2. Place a bottom beam clamp over the swing hanger as shown in (Fig. 19) 3.
  • Page 32 PROJECT 513 Fig. 20 (8) 2-1/2 Screws R. A-Frame Assembly 1. layout 4'' x 4’’s as shown in (Fig. 20) 2. Align EZ Frame Bracket with face of 4'' x 4''s. 3. Secure EZ Frame Bracket with (8) 2-1/2'' screws to 4'' x 4''s making sure they are flush with each other.
  • Page 33 PROJECT 513 Fig. 22 T-nut Washer 2-1/2'' screws 5-1/2 Hex Bolt 2-1/2'' screw S. A-Frame Assembly cont. 1. 1. Tap T-nut into 3/8’’ hole as shown in (Fig. 22) Note: If using Laminated Swing Beam, make sure T-nut teeth do not fall between seams of 2'' x 6''s. 2.
  • Page 34 PROJECT 513 Fig. 23 T. A-Frame Assembly cont. 1. Position Split-Brackets on 4'' x 4'' x 48'' (Fig 23). 2. With the help of others, lift A-Frame and Swing Beam Assembly and center onto unit as shown in (Fig. 23) 3.

  • Page 35: X 6'' X

    PROJECT 513 Fig.25 2-1/2'' Deck 2'' Deck Screws Screws (2 per joint) per joint 2'' Deck Screws (2 per joint) (2) 2'' x 4’’ x 30'' 1-1/2 Gap 1-1/2 Gap Fig.25a (1) 5/4'' x 6’’ x 22-1/2'' 2'' Deck Screws (2 per joint) V.
  • Page 36 PROJECT 513 Fig.26 2'' Deck Screws (2 per joint) 2'' Deck Screws (2 per joint) Fig.26a 2'' Deck Screws (2 per joint) V. Barrier Boards cont. 1. Install 5/4'' barrier boards evenly 1-1/2 Gap spaced in the opening. 1-1/2 Gap 2-1/2'' Deck Screws (2 per joint on 2'' x 4''s) 2'' screw...
  • Page 37 PROJECT 513 Fig.27 Fig.27a 2'' x 4'' x 16'' 2-1/2'' Deck Screws (per joint) 2-1/2'' Deck Screws (per joint) 1-1/2'' Overhang 1-1/2'' Overhang W. Roof Construction. 1. Constuct Wood Roof Frame as shown in (Fig 27) and (Fig. 27a). Fig.28 2-1/2'' Deck Screws (per joint) W.

  • Page 38: X 6'' X

    PROJECT 513 Fig.29 2-1/2'' Deck Screws (2 per joint) (6) 5/4'' x 6'' x 54'' Fig.30 (6) 5/4'' x 6'' x 54'' 2-1/2'' Deck Screws (2 per joint) X Roof Construction cont. 3. Install 5/4'' x 6''s as shown in (Fig 29) and 2-1/2'' screw (Fig.
  • Page 39 PROJECT 513 Fig.30a Fig.30b (1) 5/4'' x 6'' x 33'' (1) 5/4'' x 6'' x 36-3/4'' 2'' Deck Screws (2 per joint) 2'' Deck Screws (2 per joint) X Support Boards cont. 1. Install 5/4'' x 6'' Roof Supports as shown in (Fig 30a) and (Fig 30b).
  • Page 40 PROJECT 513 SIDE OPENING OPTION 1...
  • Page 41 PROJECT 513 SIDE OPENING OPTION 1 2-1/2'' EX A M P LE OF L AD D E R R U NG I N STAL LATI ON 1-1/4'' screws Fig. 32 O. Ladder Assembly. • BOTTOM OF LADDER RAIL • 1. On ladder rails, mark all measurement locations for each side with a pencil.
  • Page 42 PROJECT 513 Fig. 35 2-1/2'' Deck Screws (3 Per joint) 19'' 2-1/2'' screw Z1. Install Protective Barrier Board 1. Secure protective 5/4'' barrier board as shown in (Fig 35).
  • Page 43 2. Install Slide as shown in (Fig. 37) Janesville, WI 53545 1-800-888-1232 Important: Secure your product ID tag onto easy to read location of any 4'' x 4'' Do not use hardware provided using (2) 2'' screws with slide. Use Truss head screws .swing-n-slide.com included with Kit.
  • Page 44 PROJECT 513 Anchor-It (Sold Seperately) Fig. 38 Flat Washer metal strap 1-1/2" lag bolt Anchor-It stake S. Anchor-It Installation (optional). I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r A A n n c c h h o o r r i i n n g g S S w w i i n n g g • • N N • • S S l l i i d d e e A A c c t t i i v v i i t t y y C C e e n n t t e e r r s s 1.
  • Page 45 PROJECT 513 SIDE OPENING OPTION 2 Fig. 40 Fig. 39 2-1/2'' Deck Screws 2-1/2'' screws (2 Per joint) (Per joint) 2-1/2'' screw Fig. 40a N N O O T T E E : : 4' Climbing Rock Wall will require M M i i n n .
  • Page 46 PROJECT 513 Climbing Rock Climbing Rock Fig. 41 (2)"T" nuts 3/8" Holes (2) 2'' Hex Head Bolts Hold (rock) (1) Loc Washer per bolt (1) Flat Washer per bolt Climbing Rock Installation 1. Mark locations of Climbing Rocks on the Climbing Wall in a pattern that will easily allow your child to climb to the deck.
  • Page 47 PROJECT 513...
  • Page 48 Questions???... Call our Customer Service Department at 1-800-888-1232 © PlayCore Inc. 2007 Printed In USA LA 5821...