Alliance Laundry Systems DC0220SFG Service Manual
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Alliance Laundry Systems DC0220SFG Service Manual

Alliance Laundry Systems DC0220SFG Service Manual

25/30/35 pound/30 pound stack, 220/300/270/350 liter
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See also: Troubleshooting Manual , Operation & Maintenance Manual
Tumble Dryers
30 Pound Stack (300 liter)
Refer to Page 5 for Model Numbers
25 Pound (220 liter)
30 Pound (270 liter)
35 Pound (350 liter)
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www.alliancelaundry.com
T463PE1A
Part No. 70143101R3
November 2016

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Summary of Contents for Alliance Laundry Systems DC0220SFG

  • Page 1 Tumble Dryers 25 Pound (220 liter) 30 Pound Stack (300 liter) 30 Pound (270 liter) 35 Pound (350 liter) Refer to Page 5 for Model Numbers T463PE1A Part No. 70143101R3 www.alliancelaundry.com November 2016...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 5: Section 1 -Safety Information

    • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death. W006R2 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 6: Locating An Authorized Service Person

    Locating An Authorized Service Person Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.

  • Page 7: Section 2 -Introduction

    JT0350SEL ST0350SEL DT0350SFG PT0350SRG DT0350SSH SC0350SSH 35 Pound DT0350SRG SA0350SRG DT0350SSL SC0350SSL (350 Liter) JA0350SRG SC0350SFG JC0350SSH ST0350SSH JC0350SFG SC0350SRG JC0350SSL ST0350SSL JC0350SRG ST0350SFG JT0350SFG ST0350SRG JT0350SRG 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 8: Replacement Parts Information

    Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor. For technical assistance, call (920) 748-3121. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 9: Nameplate Location

    Decals should be checked periodically to be sure they have not been damaged, removed, or painted. Refer to the parts manual for ordering replacement decals. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 10: How Your Tumble Dryer Works

    3. The air then passes through the lint filter, exhaust fan, and is vented to the outdoors. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 11: Section 3 -Troubleshooting

    Broken, loose, or incorrect wiring. Refer to wiring diagram. Fan or fan motor binding. Replace fan or motor assembly. Cylinder or cylinder motor binding. Replace cylinder, bearing, rollers, or motor assembly. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 12: Motor Overload Protector Cycles Repeatedly

    • Test switches and replace if inoperative. Inoperative coin drop. • Test coin drop and replace if inoperative. Incorrect wiring. • Refer to wiring diagram. Electronic control inoperative. • Replace electronic control. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 13: Burner Does Not Ignite

    • Connect ground wire to ground terminal. board not connected to ground terminal. Inoperative IEI control. • Replace IEI control. Inoperative motor switch. • Replace motor. (continued) 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 14: Burner Ignites And Goes Out Repeatedly

    8. BURNER DOES NOT SHUT OFF POSSIBLE CAUSE TO CORRECT Impurities on gas valve seat, preventing valve from • Replace gas valve. closing. Incorrect wiring. • Refer to wiring diagram. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 15: Clothes Do Not Dry

    Inoperative thermistor sensor. • Check wiring to ensure temperature sensor is connected. Replace temperature sensor if necessary. Exhaust damper binding. • Adjust damper so it turns freely. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 16: Burners Not Burning Properly

    Excessive load in tumble dryer. • Remove part of load and restart tumble dryer. NOTE: All tumble dryer panels must be in place and on the machine for proper operation. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 17: Section 4 -Grounding

    To reduce the risk of electrical shock, de- energize the electrical circuit being connected to the tumbler before making any electrical connections. Never attempt to connect a live circuit. W070 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 18 Section 4 Grounding Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 19: Section 5 -Service Procedures

    Remove screws holding door handle to door. HINGE CAM SCREW DOOR FRAME HINGE SCREW DOOR FRAME DOOR HANDLE DOOR HINGE LUG T301SE1B T252SE1B DOOR HANDLE Figure 1 SCREW Figure 2 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 20: Front Panel

    Remove two screws at the loading door hinge. Refer to Figure 1. FRONT PANEL PANEL SCREWS CONTROL UPPER DOOR SWITCH UPPER LINT DRAWER CONTROL LOWER LOWER DOOR SWITCH LINT DRAWER TMB1751S Figure 3 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 21 Remove eight screws holding front panel to cabinet, leaving one screw on the top. g. Remove front panel. ACCESS PANEL PANEL SCREW FRONT PANEL DOOR SWITCH LINT PANEL TMB1752S Figure 4 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 22: Door Switch (All Models)

    WARNING DOOR SWITCH To reduce the risk of serious injury the door SWITCH TABS switch MUST be reinstalled after service is complete. T258SE1A W241 Figure 5 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 23 NOTE: Refer to wiring diagram when rewiring door switch. c. Remove two screws and nuts holding door switch to bracket on inside of front panel. T275SE1A Figure 6 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 24: Control And Coin Drop Assembly

    CONTROL DOOR SCREWS CONTROL CONTROL LOCK AUDIT SWITCH COIN VAULT (Obtain LINT Locally) PANEL LINT COIN PANEL VAULT LOCK (Obtain T313SE1A Locally) TMB1753S Figure 8 Figure 7 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 25: Lint Panel/Drawer

    DRAWER W242 STACKED TUMBLER d. When installing new seal, make sure it does not T260SE1C extend into lint drawer opening cavity. Figure 9 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 26: Lint Drawer/Panel Switch

    SCREW MOUNTING BRACKET STAND ALONE TUMBLE DRYER T311SE1A Refer to Figure 12. Figure 12 a. Remove front panel. Refer to Figure 3. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 27: Junction Box/Control Box

    Remove retaining nut holding fuse holder assembly to junction box and remove assembly. Fuse Holders T277SE1A Figure 14 Retaining T278SE1A Fuse Figure 13 Fuse Fuse Holder T259SE1A Figure 15 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 28: Cylinder Rollers

    Refer to Figure 16. e. Slide shaft back out of air duct roller support assembly. Roller Shaft Cylinder Roller Air Duct Roller Support Assembly T262SE3A Figure 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 29: Cylinder And Bearing Assembly

    Pull cylinder out through front of cabinet. h. Install cylinder guide tool on cylinder shaft before reinstalling cylinder. Refer to Figure 20. Palnut Jamnut T261SE1A Figure 17 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 30: Cylinder Idler

    MOUNTING BOLTS DRIVE BRACKET AND NUTS ACCESS COVER IDLER PULLEY IDLER ATTACHING NUTS AND BOLTS MOTOR ASSEMBLY IDLER ASSEMBLY SCREWS MOTOR HARNESS CONDUIT COVER TMB1766S Figure 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 31 (5) Slowly release pressure until idler pulley seats with the belt. (6) Rotate cylinder by hand to check that the belt is tracking properly. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 32: Cylinder Seals

    REAR SCREWS BEARING CYLINDER SEAL PALNUT CENTER CYLINDER SEAL TRUNNION ASSEMBLY JAM NUT FELT WASHER SEAL SEAL SUPPORT CYLINDER GUIDE TOOL CYLINDER ASSEMBLY TMB1754S TMB1754S Figure 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 33: Roller Support And Baffle Assembly

    Paragraph 27. partition. b. Remove cylinder seals. Refer to Paragraph 29. f. Remove baffles. HEAT SHIELDS GASKET BAFFLE GASKET ROLLER SUPPORT GASKET BAFFLE CENTER PARTITION T410PE3B Figure 21 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 34: Airflow Switch

    WIRES SCREW SCREW SPEED GUARD SPEED WIRES GUARD T265SE1A AIRFLOW MOUNTING SWITCH AIRFLOW BRACKET MOUNTING SWITCH T264SE1A BRACKET Stacked Tumble Dryer Stand Alone Tumble Dryer Figure 22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 35: Stove High Limit Thermostat

    STOVE LIMIT THERMOSTAT STOVE LIMIT THERMOSTAT THERMOSTAT ATTACHING SCREW COVER TMB34S TMB35S GAS VALVE TMB35S TMB34S SCREW COVER Stacked Tumble Dryer Stand Alone Tumble Dryer Figure 23 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 36: Complete Gas Valve Assembly

    Bracket corrosive leak detection fluid. Do not use an Gas Line open flame to check for gas leaks! T298SE1B W310 Figure 24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 37 Do not use an open flame to check for gas leaks! W310 ELBOW ADAPTER GAS VALVE ATTACHING T297SE1A SCREW VALVE BRACKET Figure 25 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 38: Burner Tube Assembly

    Refer to Figure 26. a. Loosen screw in upper left corner. b. Remove lower screw. c. Turn plate counterclockwise in order to view burner tube and igniter gap. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 39: Electronic Ignition Control

    Remove screws holding ignition control to control box and remove ignition control. JUNCTION ELECTRONIC IGNITION CONTROL JUNCTION BOX COVER SCREW HIGH VOLTAGE LEAD TRANSFORMER JUNCTION BOX COVER T274SE3A Figure 28 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 40 Remove screws holding ignition control to control box and remove ignition control. ELECTRONIC IGNITION CONTROL HIGH VOLTAGE LEAD IGNITION CONTROL SCREW TRANSFORMER CONTROL T273SE3A BOX COVER Figure 29 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 41: Thermistor

    NOTE: Do not turn thermistor by spade terminals. NOTE: Do not turn thermistor by spade terminals. IMPORTANT: Do not damage thermistor during removal. GUARD CABINET THERMOSTAT BLOWER T270SE3A THERMISTOR HOUSING Figure 30 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 42: Cabinet Thermostat

    9807017296. Refer to Figure 31. DRIVE ACCESS COVER CABINET THERMOSTAT VIEW FROM (NEW LOCATION) INSIDE TUMBLE DRYER MOTOR CABINET TMB37S THERMISTOR (NEW LOCATION) GUARD THERMISTOR CABINET THERMOSTAT T269SE3A Figure 31 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 43: Heater Element

    (viewed from rear of tumble dryer). CONNECTOR COVER ELEMENT ATTACHING SCREW JUMPER HEATER ELEMENT ELEMENT GUARD ATTACHING SCREW TMB1757S Figure 32 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 44: Contactors And Terminal Block

    Access Cover Contactor Attaching Contactor Screw T425PE3G Stacked Tumble Dryer CONTACTOR TERMINAL BLOCK SCREW DRIVE ACCESS COVER CONTACTOR ATTACHING SCREW T406PE3B Stand Alone Tumble Dryer Figure 33 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 45: Steam Coil

    Support steam coils and remove top screws, then remove steam coils. STEAM SOLENOID VALVE T449PE1A Figure 35 ATTACHING SCREW TMB1755S STEAM COIL Figure 34 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 46: Drive Belt

    Pull cylinder out through front of cabinet. Refer to Paragraph 27. NOTE: Before reassembling cylinder, clean interior of cabinet, checking to make sure all tools have been T304SE1A removed. Figure 36 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 47 Refer to Figure 20. removed. Motor Belt Idler Pulley Pulley Washer Cylinder Tension Spring Drive Access Cover Motor Assembly T163KE3B Figure 37 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 48: Fan

    Lift fan motor out. g. Remove jamnut and palnut holding fan to motor shaft. Refer to Figure 40. Motor T305SE1A SCREWS Figure 39 MOTOR T306SE1A Figure 38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 49: Fan Motor Assembly

    Remove palnut and jamnut holding fan to motor shaft and remove fan from motor shaft. g. Remove four bolts holding fan motor to mounting plate and remove motor. Jamnut Palnut T307SE1A Figure 40 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 50: Drive Motor

    Reach into cabinet and carefully apply Figure 42 downward pressure on idler pulley. Slide belt off pulley and slowly release pressure on idler pulley. Refer to Figure 36. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 51 Reach into cabinet and disconnect belt by rolling off pulley. Motor Belt Idler Pulley Pulley Washer Cylinder Tension Spring Drive Access Cover Motor Assembly T163KE3B Figure 43 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 52 Section 5 Service Procedures Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 53: Section 6 -Adjustments

    Fifth T467IE1A Figure 44 49. AIRFLOW SWITCH ADJUSTMENT The airflow switch is set at the factory for proper operation. No adjustment necessary. 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 54: Cylinder Door Switch

    “b” if further adjustment is needed. and “b.”. d. Reinstall lower switch actuator. "EU" DOOR SWITCH DOOR DOOR SWITCH SCREWS SWITCH SWITCH PLUNGER ACTUATOR T275SE1B Figure 45 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 55 To adjust, open door, loosen jamnut and turn door strike screw in or out as required. Retighten jamnut. LOADING DOOR JAMNUT DOOR STRIKE SCREW T280SE3A Figure 46 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 56: Troubleshooting And Cleaning Coin Drop

    1. Disconnect electrical power to machine and drop. 2. Remove coin drop from machine. 3. Open cover of coin drop. Refer to instructions for your coin drop below. DRY2088N DRY2088N Catch Figure 48 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...
  • Page 57 Open cover of coin drop. Refer to Figure 51. Figure 49 NOTE: Do not overbend the spring by opening cover too far. DRY2408N DRY2408N Spring Figure 51 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 58 10. Reconnect electrical power to machine and drop. 11. Add a coin to drop to verify that coin drop is operating properly and that electrical connection is working properly. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

  • Page 59: Section 7 -Special Tools

    Section 7 Special Tools T147SE3A 263P4 CYLINDER GUIDE TOOL 70143101 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 60 Section 7 Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 70143101...

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