Tait TM8200 Accessories Manual
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Tait TM8200 Accessories Manual

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See also: Service Manual , Operator's Manual
TM8100 mobiles
TM8200 mobiles
Accessories Manual
MMA-00012-02
Issue 02
August 2005

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Summary of Contents for Tait TM8200

  • Page 1 TM8100 mobiles TM8200 mobiles Accessories Manual MMA-00012-02 Issue 02 August 2005...

  • Page 2: Tait Contact Information

    Website: http://www.taitworld.com To our European customers: Tait Electronics Limited is an environmentally responsible company which supports waste minimization and material recovery. The European Union’s Waste Electrical and Electronic Equipment Directive requires that this product be disposed of separately from the general waste stream when its service life is over.

  • Page 3: Table Of Contents

    Tait Contact Information ........
  • Page 4 9.6 Re-Ordering Extra Parts ........82 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 5 17 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit ..133 17.1 VOX Operation (TMAA10-05 Hands-Free Kit)....133 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 6 18.3 PCB Information ......... 143 Tait General Software Licence Agreement ......145 TM8100/TM8200 Accessories Manual ©...

  • Page 7: Preface

    Copyright All information contained in this manual is the property of Tait Electronics Ltd. All rights are reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, stored, or reduced to any electronic medium or machine-readable form, without prior written permission from Tait Electronics Ltd.

  • Page 8: Associated Documentation

    MMA-00003-0X TM8200 Mobiles User’s Guide MMA-00005-0X TM8100/TM8200 Mobile Radio Service Manual All available TM8000 product documentation is provided on the TM8000 Product Support CD, product code TMAA20-01. Updates may also be published on the Tait support website. Publication Record Issue Publication Date Description 1.00...

  • Page 9: Alert Notices

    This alert is used to warn about the risk of equipment dam- age or malfunction. Note This alert is used to highlight information that is required to ensure that procedures are performed correctly. TM8100/TM8200 Accessories Manual Preface © Tait Electronics Limited August 2005...

  • Page 10: Abbreviations

    Private Automatic Branch Exchange Printed Circuit Board Programmable-Gain Amplifier PSTN Public Switched Telephone Network Press-To-Talk PSTN Public Switched Telephone Network Radio Frequency Serial Peripheral Interface Wide Bandwidth (25kHz channel spacing) Preface TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 11: Safety And Servicing Information

    This equipment contains devices which are susceptible to damage from static discharges. You must handle these devices carefully and according to the procedures described in the manufacturers’ data books. TM8100/TM8200 Accessories Manual Safety and Servicing Information © Tait Electronics Limited August 2005...

  • Page 12: Identifying Screw Types

    It is important that you use the correct Torx screwdriver tip: M2.5 screws - T8 M3 screws - T10 M4 screws - T20. Safety and Servicing Information TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 13 Pozidriv and Philips screw heads and screwdriver tips (actual hardware may differ slightly from these illustrations due to variations in manufacturing techniques). TM8100/TM8200 Accessories Manual Safety and Servicing Information © Tait Electronics Limited August 2005...

  • Page 14: Regulatory Information

    Regulatory Information Any modifications you make to this equipment which are not authorised by Tait Electronics Ltd may invalidate your compliance authority’s approval to operate the equipment. PCB Information All PCBs are identified by a unique 10 digit IPN (internal part number)

  • Page 15: Tmaa01-01 Line-Interface Board

    Configuring the Line-Interface Board Important This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 16 RV3 time delay range W1 open 2.2.2 Test Equipment Setup The following diagram shows the setup of the test equipment used when adjusting RV1, RV2 and RV3. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 17 For the associated LED to reflect the status of the line-interface board, the Function Key Action field on the Key Settings form must be set to Action Digital Output Line. TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 18 Note If the W1 link is fitted, the maximum time delay available is reduced from 5 seconds to approximately 2.5 seconds. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 19: Installing The Line-Interface Board

    362-01108-XX cover seal 347-00011-00 4-40x3/16 screws 354-01043-00 screw-lock fasteners 349-02062-00 M3x8 screws 240-00010-80 D-range plug — 240-06010-29 D-range hood — a. Contact Technical Support for the exact IPN. TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...

  • Page 20: Installation Procedure

    PCB. Refit the radio lid and top cover to the radio and screw the external options cover seal over the external options connector, using the two 4-40x3/16 screws TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 21 M3x8 self-tapping screws external options connector cavity internal options loom line-interface board external options cover seal external options connector 4-40x3/16 screws TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...

  • Page 22: Programming Information

    For the associated LED to reflect the status of the line- interface board, the Function Key Action field on the Key Settings form must be set to Action Digital Output Line. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 23: Interface Specification

    3V3 logic level, 5V tolerant not connected IOP_GPIO6 — not connected IOP_GPIO7 — DGND analogue ground AGND IOP_RXD asynchronous serial port - receive data IOP_TXD asynchronous serial port - transmit data TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...

  • Page 24: Line-Interface Board Application

    — RSSI LINE OUT- LINE OUT- AGND AGND AGND AGND AGND AGND DGND DGND DGND DGND internal external external internal options options options options connector connector connector connector TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 25: Line-Interface Board Specifications

    T4 *60% deviation at 1kHz Signal-to-Noise Ratio Narrow Bandwidth >40dB Wide Bandwidth >43dB Mute Ratio >60dB Distortion* Narrow Bandwidth <4% Wide Bandwidth <4% *30kHz bandwidth distortion meter TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 26 *60% deviation at 1kHz Signal-to-Noise Ratio* Narrow Bandwidth >40dB Wide Bandwidth >43dB *demodulated, filtered 300Hz to 3kHz and de-emphasised 750µs rms Mute Ratio >60dB Distortion* <3% *demodulated, filtered 15kHz low pass TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 27: Circuit Description

    3 and 4 of S1, while the sense of BUSY/GATE (pin 12 of SK1) can be selected using switches 5 and 6. Switch 7 accommodates either a two- line keying system or a single bi-directional keying line. TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...

  • Page 28: Power Supply

    5V regulator, which is filtered separately for either 5V digital or analogue devices. A simple voltage divider is used to provide a 2.5V half-rail for the digital and a 2.2V rail for the analogue sections. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 29: Pcb Information

    RES 0603 1M 1% 1/10W 362-01111-00 Seal Drng 9way TMA 036-02100-03 RES Pwr 1218 10R 5% 1W 347-00011-00 Scrw 4-40*3/16 Unc P/P Blk 349-02062-00 Scrw M3*8 T/T P/T ContiR TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 30 1:B11 1:K11 1:H11 1:B7 1:J11 1:J11 1:D3 1:J11 2:F3 1:H3 1:H11 1:F10 1:J3 1:D13 2:F2 1;A12 1:G13 1:E5 2:A3 1:E13 1:K3 2:E3 1:H5 2:C3 2:A5 2:A6 1:E4 2:A6 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 31 2.9.3 Line-Interface Board Layout (top side) IPN 220-65202-03 TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 32 2.9.4 Line-Interface Board Layout (bottom side) IPN 220-65202-03 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 33 2.9.5 Line-Interface Board Circuit Diagram TM8100/TM8200 Accessories Manual TMAA01-01 Line-Interface Board © Tait Electronics Limited August 2005...
  • Page 34 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 35: Tmaa01-02 Rs-232 Board

    For hardware flow control, these lines are set up in the programming application. RTS should be assigned to IOP_GPIO3 and CTS should be assigned to IOP_GPIO1. Refer to the online help of the programming application for more information. TM8100/TM8200 Accessories Manual TMAA01-02 RS-232 Board © Tait Electronics Limited August 2005...

  • Page 36: Installing The Rs-232 Board

    RS-232 board onto the mounting posts Screw the external options connector to the radio lid using the two screw-lock fasteners Tighten the fasteners to a torque of 0.9N·m (8lbf·in). TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 37 M3x8 self-tapping screws external options connector cavity internal options loom RS-232 board external options cover seal external options connector 4-40x3/16 screws TM8100/TM8200 Accessories Manual TMAA01-02 RS-232 Board © Tait Electronics Limited August 2005...

  • Page 38: Interface Specification

    — data ground input to the radio RTS using IOP_GPIO3 CTS using IOP_GPIO1 output from the radio front view TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 39: Pcb Information

    Conn SMD 18w Skt M/Match 240-06009-20 Conn DIP D-Sub 9W Female TM8K 002-10740-40 IC 74AHCT04 SOIC14 Hex Inv 002-10078-00 IC SMD MC78M05CDT5v Reg0.5a 002-10022-22 IC SMD ST202E RS232/ESD SO16 TM8100/TM8200 Accessories Manual TMAA01-02 RS-232 Board © Tait Electronics Limited August 2005...
  • Page 40 3.4.2 RS-232 Board Layout (top side) IPN 220-01740-01 TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 41 3.4.3 RS-232 Board Layout (bottom side) IPN 220-01740-01 TM8100/TM8200 Accessories Manual TMAA01-02 RS-232 Board © Tait Electronics Limited August 2005...
  • Page 42 3.4.4 RS-232 Board Circuit Diagram TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 43: Tmaa01-05 Options-Extender Board

    In both cases, these lines replace other lines that are available when the linking resistors are in the factory-set configuration. Note that there is no external connection available for the RX_AUD line. TM8100/TM8200 Accessories Manual TMAA01-05 Options-Extender Board © Tait Electronics Limited August 2005...
  • Page 44 Figure 4.1 at the top of the page shows the component locations. Table 4.1 RX_BEEP_IN resistor changes RX_BEEP_IN Line Replaces Remove Resistor Add Resistor IOP_RSSI AUD_TAP_IN AUX_MIC_AUD AUD_TAP_OUT TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 45: Installing The Options-Extender Board

    Tighten the fasteners to a torque of 0.9N·m (8lbf·in). Important The external options connector screw-lock fasteners must be tightened correctly before screwing the options- extender board onto the mounting posts TM8100/TM8200 Accessories Manual TMAA01-05 Options-Extender Board © Tait Electronics Limited August 2005...
  • Page 46 M3x8 self-tapping screws external options connector cavity internal options loom options-extender board external options cover seal external options connector 4-40x3/16 screws TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 47: Interface Specification

    9-15 IOP_GPIO1 to IOP_GPIO7 DGND digital ground IOP_RXD an RS-232 compliant asynchronous serial port - receive data IOP_TXD an RS-232 compliant asynchronous serial port - transmit data TM8100/TM8200 Accessories Manual TMAA01-05 Options-Extender Board © Tait Electronics Limited August 2005...
  • Page 48 “Power Supply Line” on page b. This can be re-configured to be RX_BEEP_IN. Refer to “RX_BEEP_IN Line” on page c. 3V3 CMOS output via 1kΩ series resistance. 5V tolerant input. TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 49: Pcb Information

    Ind 0603 Blm11-B102s 0.1a 057-10010-20 Ind 0603 Blm11-B102s 0.1a 057-10010-45 Ind SMD Pwr CDRH2D18 10UH .43A 057-10010-45 Ind SMD Pwr CDRH2D18 10UH .43A 057-10600-05 Ind 0603 Blm11p600s .5a F/Bead TM8100/TM8200 Accessories Manual TMAA01-05 Options-Extender Board © Tait Electronics Limited August 2005...
  • Page 50 4.4.2 TMAA01-05 Grid Reference List (PCB IPN 220-65203-00) Ref. Circuit Ref. Circuit Ref. Circuit 1C3 1B3 TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 51 4.4.3 Options-Extender Board Layout (top side) 4.4.4 Options-Extender Board Layout (bottom side) TM8100/TM8200 Accessories Manual TMAA01-05 Options-Extender Board © Tait Electronics Limited August 2005...
  • Page 52 4.4.5 Options-Extender Board Circuit Diagram TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 53: Tmaa02-02 Dtmf Microphone

    Squeeze the grommet and push the remaining corners into position. Check that the grommet is seated correctly in the cavity. Figure 5.1 Correct DTMF microphone grommet seating microphone grommet control head TM8100/TM8200 Accessories Manual TMAA02-02 DTMF Microphone © Tait Electronics Limited August 2005...

  • Page 54: Adjustment

    (switched) — yellow not connected MIC_PTT black PTT and hookswitch MIC_AUD white audio from the microphone AGND blue analogue ground — — not connected MIC_GPIO1 green mute out TMAA02-02 DTMF Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 55: Circuit Description

    MIC_AUD line (pin 5). For the duration of the tone, the tone generator activates the PTT, so that the user is not required to press the PTT key to transmit each tone. TM8100/TM8200 Accessories Manual TMAA02-02 DTMF Microphone © Tait Electronics Limited August 2005...
  • Page 56 TMAA02-02 DTMF Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 57: Tmaa02-06 Support Kit For Concealed & Dynamic Microphones

    Dynamic Microphone Board Drill a 1mm diameter hole in the concealed-microphone cavity the position indicated by the small ‘dimple’ TM8100/TM8200 Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 57 © Tait Electronics Limited August 2005...

  • Page 58: Radio Programming

    TMAA10-02 handset. Emergency Mic: select Concealed if a concealed microphone is installed. Refer to the online help of the programming application for more information. TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 59: Interface Specification

    S3 top view MIC+ audio from the concealed microphone AGND analogue ground Figure 6.1 Concealed and dynamic microphone support kit to radio interface TM8100/TM8200 Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 59 © Tait Electronics Limited August 2005...

  • Page 60: Pcb Information

    240-10004-00 Hdr SMD 8w 2x4 Lo-Prof 2mm 240-10003-00 Hdr SMD 6w 2x3 Lo-Prof 2mm 252-00010-41 Mic Capsule Electret 2.7*6mm 369-01031-00 Rbbr Mic Upper A3M2751 T3K TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 61 6.4.2 Concealed and Dynamic Microphone Support Board (top side) IPN 220-01712-01 TM8100/TM8200 Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 61 © Tait Electronics Limited August 2005...
  • Page 62 6.4.3 Concealed and Dynamic Microphone Support Board (bottom side) IPN 220-01712-01 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 63 6.4.4 Concealed and Dynamic Microphone Board Circuit Diagram TM8100/TM8200 Accessories Manual TMAA02-06 Support Kit for Concealed & Dynamic Microphones 63 © Tait Electronics Limited August 2005...
  • Page 64 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 65: Tmaa02-07 Concealed Microphone

    The adaptor flange can now be separated from the control head. Capsule Drill a 1mm diameter hole in the concealed- microphone cavity in the position indicated by the small ‘dimple’ TM8100/TM8200 Accessories Manual TMAA02-07 Concealed Microphone 65 © Tait Electronics Limited August 2005...

  • Page 66: Radio Programming

    UI Preferences form, Audio tab of the programming application may need to be selected. Emergency Mic: select Concealed. Refer to the online help of the programming application for more information. TMAA02-07 Concealed Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 67: Tmaa02-08 Keypad Microphone

    The alphanumeric keys are used to enter letters, numbers and punctuation. Repeated presses of these keys will give you the characters shown in the table below. Characters Characters space 0 TM8100/TM8200 Accessories Manual TMAA02-08 Keypad Microphone © Tait Electronics Limited August 2005...

  • Page 68: Installation

    Microphone Clip user. It must be within easy reach of the user, but in such a position that the microphone PTT key cannot be inadvertently activated or jammed on. TMAA02-08 Keypad Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 69: Radio Programming

    — not connected 13.8V black power supply green transmit serial data white PTT and hookswitch blue audio from the microphone ground yellow receive serial data — not connected TM8100/TM8200 Accessories Manual TMAA02-08 Keypad Microphone © Tait Electronics Limited August 2005...
  • Page 70 TMAA02-08 Keypad Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 71: Tmaa03-02 Security Bracket

    1 right to TM8100 radio (not pictured) slide lock key tall mounting rails for TM8200 self-tapping screws (10Gx20 hex/ screws (M4x30 T/T P/T ContiR) - poz) - for fixing security bracket in for attaching tall mounting rails to...

  • Page 72: Installing The Security Bracket And Radio

    Allow extra space for manipulation. Note You will need more space if you are installing a TM8200 radio. The site has enough depth for the radio. Check that the front and rear overhang of the radios will fit where you are mounting the security bracket.

  • Page 73: Removing A Radio From The Security Bracket

    Remove the radio from the security bracket by following the steps in “Removing a Radio from the Security Bracket” on page 73. Unscrew the four self-tapping screws holding the security bracket base in place. TM8100/TM8200 Accessories Manual TMAA03-02 Security Bracket © Tait Electronics Limited August 2005...

  • Page 74: Re-Ordering Extra Parts

    319-60003-XX (tall mounting rails for TM8200) Scrw M4*30 T/T P/T ContiR 349-02068-XX (for attaching tall mounting rails to TM8200 radio) a. Contact Technical Support for the exact IPN. TMAA03-02 Security Bracket TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 75: Installing A Remote Kit

    Torx T10 and T20 screwdrivers are required for most of the screws in this installation. The circled numbers in the following sections refer to the items in Figure 10.1 on page TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 76 Parts for remote control-head installation torso interface RJ45 bung control-head interface control-head interface loom remote U-bracket torso-interface loom remote cable earthing tag self-drilling screw earthing-tag screw thumb screw remote cable grommets Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 77 The inner RJ45 cavity is not used and has no connector installed so the RJ45-cavity bung must be installed at all times. This ensures that the torso interface is sealed against water, dust and other environmental hazards. TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 78 Use the two screws from step (2) to fit the control-head interface to the control head through the two screw holes at the rear of the control-head interface. Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 79 Position the radio body in the U-bracket so that the holes in the U-bracket line up with the holes in the radio chassis. Screw the radio into position using the four thumb screws. TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 80 Squeeze the grommet and push the remaining corners into position. Check that the grommet is seated correctly in the cavity. Figure 10.2 Correct remote cable grommet seating microphone grommet control head Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 81: Circuit Description

    The control heads contain circuit boards with RS-485 driver components and an audio amplifier or attenuator. Figure 10.3 Block diagram of remote control-head installation TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...

  • Page 82: Servicing The Remote Kit Parts

    219-02882-00 3 x 8 PT screw (x4) 346-10030-XX PCB bracket 302-10063-XX front panel 316-06843-XX label 365-01751-XX RJ45 bung 302-50002-XX Contact Technical Support for the exact IPN. Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 83 Parts of the control-head interface Description 3 x 8 PT screw (x5) 346-10030-XX control-head interface PCB control-head interface 316-06842-XX control-head interface loom 219-02914-00 Contact Technical Support for the exact IPN. TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...

  • Page 84: Pcb Information

    057-10020-02 Ind 0603 BlM18pg300 Emi Supr 302-10062-00 Brkt Remote Head TM8200 E102 057-10020-02 Ind 0603 BlM18pg300 Emi Supr 302-10063-00 Brkt PCB Remote TM8200 Body E103 057-10600-05 Ind 0603 Blm11p600s .5a F/Bead 316-06842-00 Pnl Rear TM8200 MF2 E104 057-10600-05 Ind 0603 Blm11p600s .5a F/Bead...

  • Page 85: Tait Electronics Limited August

    D107 E101 E102 E103 E104 E105 E106 E107 E108 E109 F101 J100 J101 MT100 MT101 Q101 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 86 Board Layout IPN 220-02122-02 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 87 Circuit Diagram TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 88 038-13100-10 Res 0603 100R 1/10w 1% 038-16100-10 Res 0603 100k 1/10w 1% Grid Reference List Ref. Circuit Ref. Circuit Ref. Circuit 1C4 1D4 1C5 1D5 1D6 1E6 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 89 Board Layout IPN 220-02123-01 TM8100/TM8200 Accessories Manual Installing a Remote Kit © Tait Electronics Limited August 2005...
  • Page 90 Circuit Diagram Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 91: Installing An Enhanced Remote Kit

    Torx T10 and T20 screwdrivers are required for most of the screws in this installation. The circled numbers in the following sections refer to the items in Figure 11.1 on page TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 92 RJ45 bung control-head interface control-head interface loom remote U-bracket torso-interface loom remote cable earthing tag self-drilling screw earthing-tag screw thumb screw remote cable grommets Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 93 If the remote cable is not installed in the RJ45 cavity, then the RJ45 bung must be installed. This ensures that the torso interface is sealed against water, dust and other environmental hazards. TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 94 Remote U-Bracket socket facing downwards (U-bracket below control head, as in Figure 11.1). Orientation If the RJ45 socket is required to face upwards (control head hanging from Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 95 If precise positioning is required, predrill 3mm (1/8 inch) pilot holes for the self-drilling screws. Reduce the hole size in metal that is less than 1mm (1/32 inch) thick. TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 96 Squeeze the grommet and push the remaining corners into position. Check that the grommet is seated correctly in the cavity. Figure 11.2 Correct remote cable grommet seating microphone grommet control head Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 97: Circuit Description

    Both control heads contain a circuit board with audio amplifiers and RS- 485 driver components. Figure 11.3 Block diagram of remote control-head installation TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...

  • Page 98: Servicing The Remote Control-Head Installation Parts

    219-02882-XX 3 x 8 PT screw (x4) 346-10030-XX PCB bracket 302-10063-XX front panel 316-06843-XX label 365-01751-XX RJ45 bung 302-50002-XX Contact Technical Support for the exact IPN. Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 99: Installing An Enhanced Remote Kit

    Parts of the control-head interface Description 3 x 8 PT screw (x7) 346-10030-XX control-head interface PCB control-head interface 316-06842-XX control-head interface loom 219-02914-XX Contact Technical Support for the exact IPN. TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...

  • Page 100: Pcb Information

    038-15100-10 RES 0603 10k 1% 1/10W D731 001-10014-03 Diode SMD MBRS140T3 Sch R611 038-15100-10 RES 0603 10k 1% 1/10W R612 038-14470-10 Res 0603 4k7 1% 100ppm Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 101: 4 Tm8100/Tm8200 Accessories Manual

    U310 C721 R100 U400 C730 R110 C731 R200 C732 R201 U500 C733 R202 U600 C734 R203 U610 C735 R210 U700 R211 D100 R212 R213 D101 R320 TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 102 Board Layout IPN 220-01721-04 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 103 Circuit Diagram TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 104 038-15100-10 RES 0603 10k 1% 1/10W 219-02882-00 Loom Control Head TMA 038-15820-10 RES 0603 82k 1% 1/10W 302-10063-00 Brkt PCB Remote TM8200 Body 038-13100-10 RES 0603 100R 1% 1/10W 302-50002-00 Bung RJ45 MFO 038-15100-10 RES 0603 10k 1% 1/10W 316-06843-00...
  • Page 105 Board Layout IPN 220-01720-03 TM8100/TM8200 Accessories Manual Installing an Enhanced Remote Kit © Tait Electronics Limited August 2005...
  • Page 106 Circuit Diagram Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 107: Tmaa04-04 Crossband Linking Cable

    If a repeater transmit tail is required, settings in the following forms must be configured in both radios: PTT form (TM8100 radios only) (refer to Table 12.4) Basic Settings form—Subaudible Signalling tab (TM8200 radios and optional for TM8100 radios) (refer to Table 12.5 Table 12.6).
  • Page 108 Table 12.6 Transmit tail in the Basic Settings form, Subaudible Signalling tab Field Setting CTCSS Settings Lead-Out Delay any duration, up to 1000ms DCS Settings Lead-Out Delay any duration, up to 1000ms TMAA04-04 Crossband Linking Cable TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 109: Operational Testing

    Table 12.7 Auxiliary connectors—pins and signals Signal name Description AUX_GPIO5 busy (output) AUD_TAP_IN audio tap input AUX_GPI1 PTT (input) AUD_TAP_OUT audio tap output AGND analogue ground rear view TM8100/TM8200 Accessories Manual TMAA04-04 Crossband Linking Cable © Tait Electronics Limited August 2005...

  • Page 110: Pcb Information

    219-03005-00 CBL TMA X-Band 220-02127-01 PCB MFX Programming cable 240-00031-00 Plg 15w Drng UL-CSA Pnl Mtg 240-06010-18 Conn 15w Hood/Cvr Drng MDJ15 402-00030-0X MANL f/instr TMAA04-04 XB TMAA04-04 Crossband Linking Cable TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 111 12.5.2 Crossband Linking Board Layouts IPN 220-02127-01 TM8100/TM8200 Accessories Manual TMAA04-04 Crossband Linking Cable © Tait Electronics Limited August 2005...
  • Page 112 12.5.3 Crossband Linking Board Circuit Diagram TMAA04-04 Crossband Linking Cable TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 113: Tmaa04-05 Ignition Sense Kit

    Radio Programming Program the AUX GPI3 line to ‘Power Sense (Ignition)’ and active to ‘High’. Refer to the online help of the programming application for more information. TM8100/TM8200 Accessories Manual TMAA04-05 Ignition Sense Kit © Tait Electronics Limited August 2005...
  • Page 114 TMAA04-05 Ignition Sense Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 115: Tmaa10-01 Desktop Microphone

    Plug the microphone cord into the microphone socket on the radio control head. Slide the grommet along the cord and push two adjacent corners of the grommet into the microphone socket cavity. TM8100/TM8200 Accessories Manual TMAA10-01 Desktop Microphone © Tait Electronics Limited August 2005...

  • Page 116: Adjustment

    — — not connected — — not connected MIC_PTT yellow MIC_AUD audio from the microphone AGND bare analogue ground — — not connected — — not connected TMAA10-01 Desktop Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 117: Circuit Description

    R5 is used to adjust the gain. PTT and hookswitch signals are combined onto one line and fed to the control head PTT input of the radio. TM8100/TM8200 Accessories Manual TMAA10-01 Desktop Microphone © Tait Electronics Limited August 2005...
  • Page 118 TMAA10-01 Desktop Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 119: Tmaa10-02 Handset

    Strip about 6mm (0.2 inches) of the coating off each of the five remaining wires. Secure the radio to handset cord in the handset PCB P-clip , as shown in the diagram. Connect the five wires to the handset PCB connector TM8100/TM8200 Accessories Manual TMAA10-02 Handset © Tait Electronics Limited August 2005...
  • Page 120 Slide the grommet along the cord and push two adjacent corners of the grommet into the microphone socket cavity. Squeeze the grommet and push the remaining corners into position. Check that the grommet is seated correctly in the cavity. TMAA10-02 Handset TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 121: Radio Programming

    Table 15.4 Handset settings in the Programmable I/O form, Digital tab Direction Label Action Active Debounce Signal State Mirrored To CH_GPIO1 Input None Force Audio PA Off High None None TM8100/TM8200 Accessories Manual TMAA10-02 Handset © Tait Electronics Limited August 2005...

  • Page 122: Interface Specification

    — — — not connected CH_GPIO1 3 blue programmable line controlling private mode Figure 15.2 Handset to radio interface TMAA10-02 Handset TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 123: Tmaa10-03 And Tmaa10-06 High-Power Remote Speakers

    “Power Connector Wiring” procedure. Important Check that the speaker cable is protected from engine heat, sharp edges and from being pinched or crushed. TM8100/TM8200 Accessories Manual TMAA10-03 and TMAA10-06 High-Power Remote Speakers © Tait Electronics Limited August 2005...
  • Page 124 Power connector wiring of the TMAA10-06 remote speaker speaker – (to pin 2) +13.8V (red) remote power speaker cable connector ground (black) speaker + (to pin 3) TMAA10-03 and TMAA10-06 High-Power Remote Speakers TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 125: Tmaa10-04 Remote Ptt Kit And Tmaa10-05 Hands-Free Kit

    When VOX is turned on, it remains on until the function key is pressed again. Select Menu>Radio Settings> Changing to VOX by using the Main Function Settings>VOX. Menu In the VOX menu, choose On. TM8100/TM8200 Accessories Manual TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit © Tait Electronics Limited August 2005...

  • Page 126: Installation

    A common position for the remote PTT is on the gear lever of the vehicle. Check that the cord and lead do not interfere with the safe operation of the vehicle. TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 127: 17.3 Radio Programming For The Tmaa10-04 Remote Ptt Kit

    For detailed instructions on how to configure a radio for VOX operation, refer to the section “Configuring VOX” in the online help of the programming application. TM8100/TM8200 Accessories Manual TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit © Tait Electronics Limited August 2005...

  • Page 128: Interface Specification

    AUX_GPIO4 reference voltage to pre-amplifier regulator AUX_GPI1 PTT signal from hands-free kit AUX_MIC_AUD microphone audio to the radio rear view AGND analogue ground TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 129: Circuit Description

    PCB to facilitate the connection of other devices or signals e.g ignition switch signal. TM8100/TM8200 Accessories Manual TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit © Tait Electronics Limited August 2005...

  • Page 130: Pcb Information

    240-06010-18 Conn 15w Hood/Cvr Drng MDJ15 252-00010-72 Mic Electret Unidir 2.5mm Plg 402-00006-01 F/Inst TMAA10-04/TMAA10-05 Eng TMAA10-04 Remote PTT only 236-00001-00 Sw Ptt W/Cbl & Strap TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...
  • Page 131 17.7.2 Pre-Amplifier Board Layout TM8100/TM8200 Accessories Manual TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit © Tait Electronics Limited August 2005...
  • Page 132 17.7.3 Pre-Amplifier Board Circuit Diagram TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 133: Topa-Sv-024 Test Unit

    TOPA-SV-024 Test Unit The TOPA-SV-024 test unit is used to test and maintain Tait Orca portables (TOP) and TM8000 radios by providing an interface between the radio, a test PC, and an RF communications test set. The diagram below shows the front panel of the test unit.
  • Page 134 TMAA21-01 cable power microphone connector connector (RJ45) TMAA20-02 cable RF connector auxiliary programming (BNC) connector connector (DB9) (DB15) TMAA20-03 cable DC POWER SUPPLY radio without user interface banana plugs TOPA-SV-024 Test Unit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 135: Operation

    This 3-way toggle switch is used to switch between Mod Audio (Tait Orca portables only), Mic Audio, and Off (no audio signal). With the Tait Orca portables, this switch can be used for setting up dual point modulation by applying modulation to different parts of the radio.
  • Page 136 When set to Speaker, only the speaker of the test unit is active. Tait Orca portables When set to Radio, only the speaker of the Tait Orca portable is active. When set to Load, no speaker is active. The audio signal is terminated in the test unit dummy load.

  • Page 137: Pcb Information

    Res Flm 4x1.6 2k7 5% 0.4w 030-52560-20 Res Flm 4x1.6 56e 5% 0.4w 030-55100-20 Res Flm 4x1.6 10k 5% 0.4w 18.3.2 PCB Layout top side IPN 220-01418-02 bottom side TM8100/TM8200 Accessories Manual TOPA-SV-024 Test Unit © Tait Electronics Limited August 2005...
  • Page 138 18.3.3 Circuit Diagram TOPA-SV-024 Test Unit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005...

  • Page 139: Tait General Software Licence Agreement

    MERGED INTO ANOTHER PROGRAM WILL AUTOMATICALLY AND WITHOUT NOTICE FROM CONTINUE TO BE SUBJECT TO THE TERMS AND TAIT IN THE EVENT THAT THE LICENSEE FAILS TO CONDITIONS OF THIS AGREEMENT COMPLY WITH ANY TERM OR CONDITION OF THE LICENSEE MAY NOT DUPLICATE...

  • Page 140: Limited Warranty

    THAT SUBJECT ONLY TO ANY EXPRESS WRITTEN OR OTHERWISE AT LAW FOR ANY LOSSES OR TERMS OF AGREEMENT TO THE CONTRARY DAMAGES WHETHER GENERAL SPECIAL BETWEEN TAIT AND THE LICENSEE THIS IS THE EXEMPLARY PUNITIVE DIRECT INDIRECT OR COMPLETE AND EXCLUSIVE STATEMENT OF THE...

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