Shop fox W1807 Owner's Manual
Shop fox W1807 Owner's Manual

Shop fox W1807 Owner's Manual

7 1/2 hp heavy-duty industrial tilting spindle shaper

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Model W1807
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 5/08
and Owner's Manual Printed 7/07
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
We made the following change since the manual was printed:
Revised the wiring diagram.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
Revised Wiring Diagram
Rd
3
2
13
14
ON
21
22
Rd
R
2
2
Rd
22
21
OFF
14
13
Bk
Bk
U
W
U
6
W
L1
L2
L3
Rotary Switch
COPYRIGHT © MAY, 2008 BY WOODSTOCK INTERNATIONAL, INC., REVISED MARCH, 2018
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
3
7
#19142MN
READ THIS FIRST
Rd
Rd
Wt
Bk
Gn
Rd
R
Grnd
U
S
T
Bk
Bk
Bk
YG
Bk
Ground
Bk
Rd
R/1/L1
T
1
Contactor
0
Rd
U/2/T1
Rd
1/2
R
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Bk
Bk
Bk
Bk
Wt
V
W
Bk
Bk
Bk
Bk
S/3/L2
T/5/L3
13NO
T
2
Rd
Rd
3
V/4/T2
W/6/T3
14NO
Rd
AMP
Rd
3/4
5/6
22
96
98
S
T
0
1
Rd
Rd
Location of Incoming
Power Cord Reversed.
To Motor
Wt
Rd
Bk
Gn
Printed in Taiwan
Bk
Wt
Rd
Gn

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Summary of Contents for Shop fox W1807

  • Page 1 READ THIS FIRST Model W1807 ***IMPORTANT UPDATE*** Applies to Models Mfd. Since 5/08 and Owner's Manual Printed 7/07 Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com We made the following change since the manual was printed: •...
  • Page 2 Model W1807 (Mfd. Since 5/08) Replaces Page 45 in Manual Electrical Components Terminal 2A Fuse Board & Holder ON Button Contactor Emergency OFF Button Forward Overload Reverse Relay Switch Figure 58. Electrical box wiring (220/440V) Figure 59. Motor junction box wiring (220V).
  • Page 3: Wiring Diagram

    Model W1807 (Mfd. Since 5/08) Replaces Page 46 in Manual W1807 Electrical Box Wiring Diagram (220V/440V) COLOR KEY BLACK WHITE YELLOW YELLOW/GREEN GREEN To Motor Grnd Ground R/1/L1 S/3/L2 T/5/L3 13NO Contactor U/2/T1 V/4/T2 W/6/T3 14NO Rotary Switch 3-PHASE 440 VAC...
  • Page 4 Model W1807 (Mfd. Since 5/08) Replaces Page 47 in Manual W1807 Motor Wiring Diagram (220V/440V) COLOR KEY Electrical BLACK WHITE Page 46, GREEN & Figure 58 on Page 45 220VAC (Pre-Wired) Figure 59 on Page 45 NOTICE 440VAC (Optional) These motor wiring dia- grams are current at the time of printing;...
  • Page 5 MODEL W1807 ⁄ HP HEAVY-DUTY INDUSTRIAL TILTING SPINDLE SHAPER OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JULY, 2007 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 6 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 7: Table Of Contents

    Contents INTRODUCTION ........2 ACCESSORIES ........37 Woodstock Technical Support ....2 Shaper Accessories ......37 SAFETY ..........7 MAINTENANCE ........38 Standard Safety Instructions ....7 General ...........38 Additional Safety for Shapers ....9 Cleaning & Protection ......38 Lubrication ........39 ELECTRICAL .........10 V-Belt Tension &...
  • Page 8: Introduction

    HP Heavy-Duty Industrial Tilting Spindle Shaper INTRODUCTION Woodstock Technical Support Your new Shop Fox 7 ⁄ HP shaper has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
  • Page 9 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper �������� �������������� ���������������������������������������������������������������������������������������������� �������������� � �������������� � � ������������������������������� ������ ����������������������������������������������������������������������������������������������������������������� �������������� ������������������������������������������������������������������������������������������������������������������������� �� � � ��� � ������������������������������������������������������������������������������������������������������������������������ �������� ����������������������������������������������������������������������������������������������������������������������������� ���� ���������������������������������������������������������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������������������������������������������� ������� ������������������������������������������������������������������������������������������������������������������������ �������� ������������������������������������������������������������������������������������������������������������������������������ �����...
  • Page 10 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper ����������������� ����������������������������������������������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������������������������������������ �� � ���� � � ����������������������������������������������������������������������������������������������������������������� �� � ���� � � ����������������������������������������������������������������������������������������������������������������� �� � ���� � � ������������������������������������������������������������������������������������������������������������������ � ���� � � ����������������������������������������������������������������������������������������������������������������� �� � �...
  • Page 11: Controls And Features

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Controls and Features A. Table K. Electrical Box B. Left Fence Board L. Motor Access Door Handle C. Vertical Hold-Downs M. Spindle Rotation Lock D. Spindle N. Horizontal Hold-Downs E. Right Fence Board O.
  • Page 12 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper A. Fence Mount H. Left Fence Lateral Adjustment B. Right Fence Lateral Adjustment Left Side Spindle Tilt Lock C. Right Fence Board Lock Handle Bottom Dust Port D. Fence Mount Locks K.
  • Page 13: Safety

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 14 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
  • Page 15: Additional Safety For Shapers

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Additional Safety for Shapers READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions.
  • Page 16: Electrical

    220V/440V 3-Phase Operation Figure 1. Locking shutoff switch. The Model W1807 is prewired for 220V 3-phase operation, but may be rewired for 440V 3-phase operation (see Page 11). This machine must be hardwired to a locking shutoff switch by a qualified electrician.
  • Page 17: Rewiring To 440V

    Refer to Wiring Diagrams starting on Page 46 for Amperage Dial additional details. Figure 2. Location of contactor, overload To rewire the Model W1807 for 440V operation, do these steps: relay, and amperage dial. 1. DISCONNECT THE SHAPER FROM POWER! 2.
  • Page 18: Setup

    Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1807. Lay the components out Keep machine disconnected from to inventory them. power until instructed otherwise.
  • Page 19: Machine Placement

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Machine Placement Cleaning Machine • Floor Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Some floors machine type are coated with a waxy grease...
  • Page 20: Lifting & Moving

    3. With assistance, move the shaper to the prepared location. Note: For safety, only raise the shaper enough to The Model W1807 is a very heavy clear the pallet, then lower it close to the floor. machine. Use power lifting equipment and assistance to remove this machine 4.
  • Page 21: Mounting To Shop Floor

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Mounting to Shop Floor Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hard- ware is not included.
  • Page 22: Assembly

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Assembly The fence mount guards against accidental contact with the cutter. The fence mount also diverts the wood debris from the cutter to the upper dust port, and provides mounting points for the fence assembly and hold-downs.
  • Page 23 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper To install the fence boards, do these steps: 1. Slide the fence mounting bars into the mount- Bevel ing brackets so the beveled ends of the fence are toward the spindle (see Figures 9 & 10).
  • Page 24: Dust Collection

    "how-to" book. Figure 12. Dust ports connected to the dust collection system. DO NOT operate the Model W1807 without an ade- quate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
  • Page 25: Test Run

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular opera- tion. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety dis- abling mechanism on the switch works correctly.
  • Page 26: Spindle Break-In

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper 7. Connect the machine to the power source. 8. Push the emergency OFF button in, then twist it clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (see Figure 13).
  • Page 27: Verifying Spindle Rotation

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Verifying Spindle Rotation ������� ����� �������� To operate the shaper safely and reduce the risk of workpiece kickback, you must verify that the spindle is rotating in the correct direction as indicated by the for- ��������������...
  • Page 28: Operations

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper OPERATIONS General This shaper will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly.
  • Page 29: Spindle Lock

    Spindle Lock Elevation Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Spindle Lock The spindle lock prevents the spindle from rotating. Engaging this lock is necessary when installing cutters. However, the spindle lock must be disengaged before starting the shaper.
  • Page 30: Spindle Tilt

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Spindle Tilt The Model W1807 has a tilting spindle feature to allow a wider variety of cutter profiles. The spindle tilts from -5° Lock Knob to +45°. To change the tilt of the spindle, do these steps: Dial Indicator 1.
  • Page 31: Fence Adjustment

    Fence Adjustment Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Fence Adjustment The fence for the Model W1807 is a two-piece, indepen- Fence Mount Lock Lateral dently-adjustable system. The entire fence assembly can Lock be moved by positioning the fence mount, and each fence...
  • Page 32: Changing Speeds

    Changing Speeds Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Changing Speeds The Model W1807 operates at 3900, 5000, 7200, and 9400 ������� ����� RPM. The speed is changed by moving the V-belt between dif- ferent motor and spindle pulleys (see Figure 21).
  • Page 33: Table Inserts

    ������ 7. Close and secure the motor access door. Figure 24. Testing for correct V-belt Table Inserts tension. The Model W1807 features three table inserts: 2 ⁄ ", ⁄ ", and 9 ⁄ " I.D. To safely support the workpiece dur-...
  • Page 34: Cutter Installation

    Cutter Installation Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Cutter Installation The spindle for the Model W1807 is 7" long, 1 ⁄ " in diameter, and includes seven spacers ranging from 15 to Spacers Jam Hex 35mm.
  • Page 35: Safety Guards

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Safety Guards To provide additional operator protection from the spin- ning cutter, a safety guard must be used during shaper operation. Refer to Figure 28 for installation of the included safety guard, or refer Figure 29 for an example of a custom box guard.
  • Page 36: Fence Positioning

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Fence Positioning The type of cut dictates the position of the fence boards during shaping operations. There are three basic types of �������� cuts when straight shaping—full face, partial, and plunge cuts.
  • Page 37: Straight Shaping

    ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Straight Shaping Straight Shaping The Model W1807 fence assembly is a two-piece, indepen- dently adjustable system. When removing material from the whole face of your workpiece, the outfeed fence can AMPUTATION be adjusted to provide support for the workpiece as it HAZARD! passes the cutter.
  • Page 38 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper To set up the fence for partial edge removal, do these steps: �������� 1. DISCONNECT THE SHAPER FROM POWER! 2. Adjust the infeed fence to the desired depth of cut and lock it in place.
  • Page 39: Shaping Small Stock

    Sahping Small Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Stock Shaping Small Stock Feeding workpieces shorter than 14" through the shaper is always dangerous. If you must shape small stock, use a zero-clearance fence. This will provide greater safety to...
  • Page 40: Rub Collars

    Rub Collars Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Rub Collars Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of the cut.
  • Page 41: Irregular Shaping

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Irregular Shaping ����� �������� ����� ����� Freehand or irregular shaping greatly increases the risk of the operator losing control of the ������������������ ����� workpiece. Therefore, a pivot ���������� point and a rub collar MUST be used during freehand shaping.
  • Page 42: Pattern Work

    Pattern Work Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Pattern Work A pattern template is a workpiece holding jig with a shape that matches the desired shape to be cut. The tem- plate rides against the rub collar during operation as the ��������...
  • Page 43: Accessories

    These rub collars deliver extremely smooth, bump-free operations. The following rub collars have a 1 ⁄ " I.D. that will fit the Model W1807 spindle: ⁄ " O.D. Model W1124 Rub Collar 2 Model W1125 Rub Collar 2 ⁄...
  • Page 44: Maintenance

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Daily Maintenance: • Check for loose mounting bolts.
  • Page 45: Lubrication

    Lubrication Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Worm Gear This machine does need lubrication in the following areas: •...
  • Page 46 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper To lubricate the spindle tilt worm gear, do these steps: 1. DISCONNECT THE SHAPER FROM POWER! 2. Lower the spindle to its lowest point, and tilt it to +45°. NOTICE...
  • Page 47: V-Belt Tension & Replacement

    V-belt Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper 5. Fill the grease cap and spout with multi-purpose grease. ����� ���������� 6. Screw the cap back onto the spout and tighten it only until you feel slight resistance.
  • Page 48: Service

    Table Insert Adjust Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included...
  • Page 49: Table Adjustment

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Table Adjustment To reduce the risk of kickbacks and to increase the qual- ity of cuts, it is important that the table and spindle are perpendicular to each other in all directions. Use a machinist's square or other precision square when check- ���������...
  • Page 50: Spindle Replacement

    Spindle Repacement Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Spindle Replacement To replace the spindle, do these steps: 1. DISCONNECT THE SHAPER FROM POWER! 2. Remove the fence assembly and fence mount. Shaft Nut Spindle 3. Raise the spindle all the way up, and bring the tilt to 0°.
  • Page 51: Electrical Components

    Electrical Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Components Electrical Components Terminal 2A Fuse Board & Holder ON Button Contactor Emergency OFF Button Forward Overload Reverse Relay Switch Figure 58. Electrical box wiring (220/440V) Figure 59. Motor junction box wiring (220V).
  • Page 52 Electrical Box Wiring Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper �������������������� �������������� ����������� ��������� ����� ��� �� �� ����� ������ �� �� ������������ ����� �� �� �������� Page 47 �� � � �� �� �� �� ��...
  • Page 53 Motor Wiring Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper ����������� �������������� ����������� ��������� ���������� ����� �� ��� ����� �� Page 46, ����� �� & Figure 58 ��� �� on Page 45 ������ �� �� �� �� �����������...
  • Page 54: Troubleshooting

    Troubleshooting Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Motor &...
  • Page 55 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Motor & Electrical (continued) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Machine has vibration or 8. Motor or motor mount is loose. 8. Tighten/replace. noisy operation. 9. Motor bearings are at fault.
  • Page 56: Parts

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper PARTS Motor & Spindle Assembly ��� ����� ����� ��� ��� ��� ����� ��� ��� ��� ������ ��� ������ ��� ������ ��� ����� ������ ��� ������ ������ ��� ��� ������ ��� ���...
  • Page 57 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Motor & Spindle Assembly Parts List PART�# DESCRIPTION PART�# DESCRIPTION X1807151 SHAFT X1807199 PLATE XPEC04M E-CLIP�13MM X1807200 FLEXIBLE�HOSE�10" XPN13M HEX�NUT�M16-2 X1807201 FLEXIBLE�HOSE�4" X1807154 BEARING�3047 X1807202 DUST�HOOD X1807155 WORM�GEAR�BRASS X1807203 TILTING�BASE�SUPPORT�HOUSING X1807156 BEARING�3047...
  • Page 58: Table & Cabinet

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Table & Cabinet ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� �����...
  • Page 59 Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Table & Cabinet Parts List PART�# DESCRIPTION PART�# DESCRIPTION X1807101 KNOB�10-1.5�X�25 X1807140 ELECTRICAL�BOX X1807103 SAFEGUARD 140-1 X1807140-1 STOP�SWITCH X1807104 FEMALE�KNOB�1/2-13 140-2 X1807140-2 POWER�SWITCH X1807105 HANDLE�ROD 140-3 X1807140-3 REVERSIBLE�SWITCH X1807106 FIX�POLE 140-4 X1807140-4 CONTACTOR�220V...
  • Page 60: Label Placement

    Model W1807 7 ⁄ HP Heavy-Duty Industrial Tilting Spindle Shaper Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine.
  • Page 61: Warranty Registration

    2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox? _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4. Do you think your machine represents a good value?
  • Page 62 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 63 Warranty Shop Fox Woodstock International, Inc. warrants all machinery to be free of defects from workman- ship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci- dents, lack of maintenance, or reimbursement of third party expenses incurred.

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