Shop fox M1117 Owner's Manual
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Shop fox M1117 Owner's Manual

52" sheet metal shear
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MODEL M1117
52" SHEET METAL SHEAR
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/21)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © SEPTEMBER, 2021 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
V1.09.21
#22053CS Printed in China

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  • Page 1   MODEL M1117 52" SHEET METAL SHEAR OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 9/21) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © SEPTEMBER, 2021 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. V1.09.21 #22053CS Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........22 Woodstock Technical Support ....2 Metal Shear Accessories ....... 22 Machine Specifications ......3 MAINTENANCE........24 Identification ........4 General .......... 24 Controls & Components ......5 Cleaning & Protecting ......24 SAFETY..........6 Lubrication ........25 Standard Machinery Safety Instructions ..

  • Page 4: Introduction

    Model M1117 (For Machines Mfd. Since 9/21) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    Shear Hold‐Down Clamp................Cast Iron Shear Blades................. 9CrSi Alloy Steel Other Country of Origin ....................China Warranty ....................... 2 Years Approximate Assembly & Setup Time ..............30 Minutes Serial Number Location ................Machine ID Label Model M1117 Machine Specifications, Page 1 of 2...

  • Page 6: Identification

    Model M1117 (For Machines Mfd. Since 9/21) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Bevel Gauge Table Front Extension Arm (1 of 2) Hold-Down/...

  • Page 7: Controls & Components

    Model M1117 (For Machines Mfd. Since 9/21) Controls.&.Components Refer to the Figures.1-3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 8: Safety

    Model M1117 (For Machines Mfd. Since 9/21) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 9 Model M1117 (For Machines Mfd. Since 9/21) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 10: Additional Safety For Metal Shears

    Model M1117 (For Machines Mfd. Since 9/21) Additional.Safety.for.Metal.Shears Serious.cuts,.amputation,.or.death.can.occur.from.contact.with.shear.blades.during.operation,. adjustment,.or.maintenance..To.reduce.this.risk,.anyone.using.this.machine.MUST.completely. heed.the.hazards.and.warnings.below. FINGER.AMPUTATION. The shear blades or hold- SHARP.METAL.EDGES..The sharp metal edges of down can easily pinch, crush, or amputate sheet metal can easily cut fingers, hands, and fingers or other body parts. Always keep other body parts.

  • Page 11: Setup

    Model M1117 (For Machines Mfd. Since 9/21) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 12: Hardware Recognition Chart

    Model M1117 (For Machines Mfd. Since 9/21) Hardware.Recognition.Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ "...

  • Page 13: Inventory

    Model M1117 (For Machines Mfd. Since 9/21) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 14: Cleaning Machine

    Model M1117 (For Machines Mfd. Since 9/21) Cleaning.Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. Gasoline.and.petroleum. products.have.low.flash. If you are unprepared or impatient, this compound can points.and.can.explode.

  • Page 15: Machine Placement

    Model M1117 (For Machines Mfd. Since 9/21) Machine.Placement Physical.Environment Weight.Load The physical environment where the machine Refer to the Machine Specifications for the is operated is important for safe operation weight of your machine. Make sure that the and longevity of components. For best results,...

  • Page 16: Lifting & Placing

    Model M1117 (For Machines Mfd. Since 9/21) Lifting.&.Moving Use a forklift (or other type of lifting equipment) with lifting straps to move the machine to your desired location. All lifting equipment should be rated for at least HEAVY LIFT! 1500 pounds.

  • Page 17: Anchoring To Floor

    Model M1117 (For Machines Mfd. Since 9/21) Anchoring.to.Floor Number.of.Mounting.Holes........4 Diameter.of.Mounting.Hardware......⁄ " Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

  • Page 18: Assembly

    Model M1117 (For Machines Mfd. Since 9/21) Assembly Before beginning the assembly process, refer to Items. Needed.for.Setup and gather everything you need. Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the Test.Run.or connecting...

  • Page 19: Rear Work Stop Support Rods

    Model M1117 (For Machines Mfd. Since 9/21) 6.. Install (1) M12-1.75 x 45 T-bolt in each T-slot and Extension Arm secure front work stop to extension arms using (2) (1 of 2) 12mm flat washers and M12-1.75 wing nuts (see Figure 12).
  • Page 20 Model M1117 (For Machines Mfd. Since 9/21) 10.. Align each work stop indicator to the same number on rear work stop support rod scales, then tighten Work Stop micro-adjustment lock knobs and rear work stop lock Indicator knobs (see Figure 15).

  • Page 21: Operations

    Model M1117 (For Machines Mfd. Since 9/21) OPERATIONS Operation.Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

  • Page 22: Cutting Tips

    Model M1117 (For Machines Mfd. Since 9/21) Cutting.Tips • Never attempt to cut any workpiece narrower than ⁄ ". The workpiece must be long enough to be Shearing Action engaged by the hold-down/blade guard. • Keep the upper blade properly adjusted to the lower...

  • Page 23: Adjusting Front Work Stop

    Model M1117 (For Machines Mfd. Since 9/21) 4.. Tighten micro-adjustment lock knobs to secure rear work stop position. Adjusting.Front.Work.Stop The front work stop keeps the shearing blades from pushing the workpiece forward during cutting operations. Wing Nut Use the following steps to adjust the front work stop...

  • Page 24: Accessories

    Model M1117 (For Machines Mfd. Since 9/21) ACCESSORIES Metal.Shear.Accessories The following accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc.
  • Page 25 Model M1117 (For Machines Mfd. Since 9/21) The.D2273.Single.Roller.Stand features convenient hand knobs for fast height adjustment. The super heavy-duty roller stand is invaluable for supporting work on machines of varying heights. The.M1040.8".Plate.Shear and M1041.12".Plate.Shear are the fastest way to cut sheet metal, plate stock, and round stock to size.

  • Page 26: Maintenance

    • Lubricate shearing blades, gibs, and slides. Cleaning.&.Protecting Cleaning the Model M1117 is relatively easy. Use a brush to clear away any metal debris from the blades, the blade guard, and the table. Protect the unpainted cast iron table and blades by wiping with regular applications of quality metal protectant.

  • Page 27: Lubrication

    Model M1117 (For Machines Mfd. Since 9/21) Lubrication There are a number of parts on this machine that undergo a lot of movement and must remain lubricated for smooth operation and long life. Pivot.Pins Oil Type ........ISO 32 Equivalent Oil Amount ..........1–2 Drops Lubrication Frequency ........
  • Page 28 Model M1117 (For Machines Mfd. Since 9/21) Gibs.&.Slides Oil Type ........ISO 68 Equivalent Oil Amount ..........1–2 Drops Lubrication Frequency ......... Weekly Item.Needed. Light Machine Oil or ISO 68 Equivalent..As Needed Apply a few drops of oil at each gib (see Figure.24) weekly to keep the upper blade and hold-down/blade guard moving smoothly.

  • Page 29: Service

    Model M1117 (For Machines Mfd. Since 9/21) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

  • Page 30: Sharpening/Replacing Blade

    Model M1117 (For Machines Mfd. Since 9/21) Sharpening/Replacing. Blade The upper blade of the Model M1117 has two cutting edges so that if one cutting edge becomes dull, you can reverse the blade and use the fresh, sharp cutting edge.

  • Page 31: Adjusting Blade Gap

    Model M1117 (For Machines Mfd. Since 9/21) Adjusting.Blade.Gap The gap between the upper and lower blades (as they pass each other) must remain even along the length of the blades to produce clean cuts. Initially, this adjustment has been made at the factory. However, over time and with normal wear, you may need to adjust the blade gap.

  • Page 32: Adjusting Blade Bow

    Model M1117 (For Machines Mfd. Since 9/21) 5.. Tighten (2) jam nuts and (2) table bolts to secure blade gap adjustment. 6.. Repeat Step 1 to check adjustment. — If paper still does not cut cleanly, but blade gap adjustment is correct, blade(s) may need to be sharpened (refer to Sharpening/Replacing Blade on Page 28 for detailed instructions).

  • Page 33: Adjusting Return Spring Tension

    Model M1117 (For Machines Mfd. Since 9/21) Adjusting. Return.Spring.Tension The tension of the return springs can be adjusted to increase or decrease the return rate. Tool.Needed. Open-End Wrench 24mm........1 Return Spring To.adjust.return.spring.tension,.do.these.steps: (1 of 2) 1.. Adjust (2) return spring hex nuts in small, equal Return Spring increments (see Figure 31).

  • Page 34: Adjusting Hold-Down/Blade Guard

    Model M1117 (For Machines Mfd. Since 9/21) Adjusting. Hold-Down/Blade.Guard When the upper blade is lowered, the blade guard is also engaged to contact and secure the workpiece during the cutting operation. The blade guard must be parallel with the table to correctly secure workpieces.

  • Page 35: Troubleshooting

    Model M1117 (For Machines Mfd. Since 9/21) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.

  • Page 36: Parts

    Model M1117 (For Machines Mfd. Since 9/21) PARTS Main -34-...
  • Page 37 Model M1117 (For Machines Mfd. Since 9/21) Main.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION XM1117001 TABLE XM1117041 COMPRESSION SPRING 8 X 46 X 275 XM1117002 CUTTER BAR XM1117042 SPRING CAP XM1117003 HOLD DOWN XM1117043 PIVOT BLOCK XM1117004 SIDE PANEL (RIGHT)

  • Page 38: Labels & Cosmetics

    Model M1117 (For Machines Mfd. Since 9/21) Labels.&.Cosmetics M1117 WARNING! LACERATION AMPUTATION WARNING! WARNING! HAZARD! HAZARD! READ and UNDERSTAND Keep hands and fingers Wear gloves while MANUAL to avoid serious out of blade path when handling metal and injury! If a manual is not...

  • Page 39: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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