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Advance acoustic Cyclone 4500 Instruction Manual

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Cyclone 4500
INSTRUCTIONS FOR USE
Advance Model: 56380625
English
2/09 Form No. 56041782

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Summary of Contents for Advance acoustic Cyclone 4500

  • Page 1 Cyclone 4500 INSTRUCTIONS FOR USE Advance Model: 56380625 English 2/09 Form No. 56041782...

  • Page 2: Table Of Contents

    Heater / Burner System ..............A-32 Electrical System ................A-32 Filtration System .................A-33 Hydraulic System ................A-33 Engine System ................A-33 High Pressure Water System ............A-34 Cyclone Deck ................A-34 Section VII Technical Specifi cations ............A-35 A-2 - FORM NO. 56041782 - Cyclone 4500...

  • Page 3: Cautions And Warnings Symbols

    The maximum rated incline during operation in 24”.   :Reference the separately supplied engine manufacturer’s maintenance and operator manuals for more detailed engine specifi cation and service data SAVE THESE INSTRUCTIONS FORM NO. 56041782 - Cyclone 4500 - A-3...
  • Page 4 L’inclinaison nominale maximale en cours de fonctionnement est de 24”. Consultez les manuels de l’opérateur et de maintenance fournis par le fabricant du moteur pour obtenir des spécifi cations et des  données d’entretien du moteur plus détaillées CONSERVEZ CES INSTRUCTIONS A-4 - FORM NO. 56041782 - Cyclone 4500...

  • Page 5: Precauciones Y Advertencias

    : Si desea datos más detallados sobre especifi caciones y servicio del motor, consulte el manual de utilización y mantenimiento del  motor elaborado por el fabricante y entregado por separado. GUARDE ESTAS INSTRUCCIONES FORM NO. 56041782 - Cyclone 4500 - A-5...

  • Page 6: Safety Recommendations

    Long pants are recommended when operating the Cyclone System. STANDARD PRACTICE & PROCEDURES After the CYCLONE 4500 has come to a complete stop, turn off the engine and apply parking brake. Never leave the CYCLONE 4500 engine running unattended. A strong vacuum is formed from the rotation of the Cyclone cleaning head. Therefore, all surface plates such as manhole covers, utility access covers and large debris must be secured, removed or avoided during the cleaning process.

  • Page 7: Battery Safe Handling Guidelines

    Verify suffi cient diesel fuel is in the fuel tank for transporting the machine out of the shipping container. Keep your foot lightly on the brake pedal until the machine is out of the container. Slowly drive the CYCLONE 4500 out of the shipping container.

  • Page 8: Know Your Machine

    Hydraulic Filter Pop-Out Hydraulic Breather Filter Water Filter Pressure Gauges Bleed Valves Water Filters Reclaim #1 Drain 10 Reclaim #2 Drain 11 Reclaim #3 Drain 12 Filter Drain 13 Fresh Water Drain A-8 - FORM NO. 56041782 - Cyclone 4500...
  • Page 9 ENGLISH / A-9 KNOW YOUR MACHINE 14 Operator Seat 15 Fuel Access Door 16 Seat Belt 17 Cyclone Cleaning Head 18 Burner Exhaust 19 Hot Water Coil Access Door 20 Burner Access Door FORM NO. 56041782 - Cyclone 4500 - A-9...
  • Page 10 26 Recovery Tank / Debris Tray 27 Fresh Water Tank #1 28 Reclaim Tank #1 29 Reclaim Tank #2 30 Reclaim Tank #3 31 Fresh Water Tank #2 32 Fresh Water Tank #3 A-10 - FORM NO. 56041782 - Cyclone 4500...
  • Page 11 Throttle Switch Cyclone Switch Pump Switch Burner Switch 20 Amp Fuse Deck Raise/Lower Switch Hi/Lo Water Level Indicator Light 2 Wheel / 4 Wheel Steer Switch W Directional Control Lever Brake Pedal FORM NO. 56041782 - Cyclone 4500 - A-11...

  • Page 12: Jacking The Machine

    When jacking the machine, do so at three designated locations: The front cross-member between the two front tires, and at each side of the rear of the chassis. • When positioning the jack, take care to avoid hitting the hydraulic cylinders or sense switch! FIGURE 2 A-12 - FORM NO. 56041782 - Cyclone 4500...
  • Page 13 4) Recheck the high pressure relief settings after tow valves have been repositioned! A - 13MM Lock Nut B - 4mm Allen Tow Valve / High Pressure Relief A C - 4mm Allen Tow Valve / High Pressure Relief B FIGURE 3 FORM NO. 56041782 - Cyclone 4500 - A-13...
  • Page 14 Carefully load the machine into the desired position on the trailer. Lower the cleaning head (A) (fi gure 4), and apply the parking brake (B) (fi gure 5). FIGURE 4 FIGURE 5 A-14 - FORM NO. 56041782 - Cyclone 4500...
  • Page 15 FIGURE 6 WARNING!! DO NOT allow ANY strap to make contact with the body or doors of the machine!! FORM NO. 56041782 - Cyclone 4500 - A-15...
  • Page 16 Hook a tie down strap into the ring. Hook the strap to a tie down point on the trailer forward of the machine, and tighten the strap. WARNING!! DO NOT allow ANY strap to make contact with the body or doors of the machine!! A-16 - FORM NO. 56041782 - Cyclone 4500...
  • Page 17 Hook a tie down strap into the ring. Hook the strap to a tie down point on the trailer forward of the machine, and tighten the strap. WARNING!! DO NOT allow ANY strap to make contact with the body or doors of the machine!! FORM NO. 56041782 - Cyclone 4500 - A-17...

  • Page 18: Preparing The Machine For Use

    Failure to check the Cyclone shield bolts and pressure tips can result in damage to the blades, spray bars and possible operator injury. WARNING! MAKE SURE CLEANING HEAD IS SUPPORTED BEFORE CHANGING SPRAY TIPS A-18 - FORM NO. 56041782 - Cyclone 4500...

  • Page 19: Filling Water/Reclaim Tanks

    Keep the Throttle Switch (O) ON until the fi lter pump turns OFF or until water stops fl owing into the clean water tanks (A). Fill the Clean Water Tanks to 6” from the top. FIGURE 10 FORM NO. 56041782 - Cyclone 4500 - A-19...

  • Page 20: Fuel

    CAUTION: DO NOT OVERFILL RECLAIM TANKS. WATER CAN SPILL ONTO THE GROUND, which defeats the total recovery principal of this machine. FUEL The burner and engine use DIESEL FUEL. The diesel fuel tank is located on the left side of the CYCLONE 4500. A-20 - FORM NO. 56041782 - Cyclone 4500...

  • Page 21: Operating The Machine

    This will run fresh water through the burner to allow it to cool before turning off the system. Lastly, turn off the pump, keeping the Cyclone spinning to recover residual water. FORM NO. 56041782 - Cyclone 4500 - A-21...

  • Page 22: Cleaning With The Wand Or Curb Cleaner

    To pick up water with the cyclone when using the curb cleaner or the wand, leave the cyclone head down and the cyclone switch in the “ON” position. To return to cyclone head cleaning, turn off the high pressure pump and return the levers to the upright position. A-22 - FORM NO. 56041782 - Cyclone 4500...

  • Page 23: Four Wheel Steering

    To engage the Four Wheel Steering System, switch from 2ws to 4ws. (4ws mode will require more effort to turn the wheels - this is normal). If the CYCLONE 4500 begins to “crab steer” while in 4 Wheel Mode, simply switch to 2 Wheel Steer and then back to 4 Wheel Steer (A).

  • Page 24: After Using The Machine

    To drain the tanks, identify each of the connections at the rear of the machine (Figure 14) Attach the 1 1/2” drain hose to the outlet drain that is all the way to the left at the back of the CYCLONE 4500. This is attached to Chamber #1 in the reclaim tank.

  • Page 25: Draining The Stainless Steel Filter Housing

    75-Micron: Next to door 30-Micron: Closest to the hydraulic tank Attach the 1 1/2” drain hose to the outlet drain second to last on FAR RIGHT at the back of the CYCLONE 4500, attached to the blue hand valve. At the other end of the drain hose, attach the 100-micron bag fi lter securely using a wire-tie.
  • Page 26 STAINLESS STEEL FILTER MAINTENANCE See Figure 16. The valves for the fi lters are located in front of the right rear tire, under the CYCLONE 4500. Close Valve (A) to stop fl ow of water from reclaim tank #3 to fi lter housing.
  • Page 27 Check Engine Ground Connection Check Engine Mounts Service Battery Connections Check Cooling System Pressure Test Cooling System Flush Cooling System @ 1000 hrs or Annually Test Thermostat Replace Belt Clean Radiator Fins FORM NO. 56041782 - Cyclone 4500 - A-27...
  • Page 28 Fuel System Drain Water from Fuel Separator Change Fuel Filter for Burner Burner System Check For Leaks Check Flame Adjustment Check Temperature Adjustment Generator System Check Voltage and Frequency Check Belt Tension A-28 - FORM NO. 56041782 - Cyclone 4500...
  • Page 29 Replace Return Filter @ 500 hrs Replace Hydraulic Breather @ 500hrs Hydraulic Fluid Sample Test @ 1000 hrs Safety Items Verify Seat Belt Latch Operation Warning System Lights, Backup, Alarm Service Brake Operation / Parking Brake FORM NO. 56041782 - Cyclone 4500 - A-29...

  • Page 30: Maintenance

    TEMPERATURE ON WATER TEMPERATURE CONTROLLER The temperature setting has been preset to 160 degrees Fahrenheit. The burner will heat the water to this temperature before the fuel supply is shut off. FIGURE 18 > A-30 - FORM NO. 56041782 - Cyclone 4500...

  • Page 31: Hydraulic Filter Pop-Out Indicator

    See Figure 19. Indicator (A) will indicate when the hydraulic fi lter needs to be replaced. Hydraulic fi lter pop-out should be checked daily. Never operate the Cyclone 4500 with a dirty hydraulic fi lter. Doing so will cause severe system damage and will VOID MANUFACTURER’S WARRANTY.

  • Page 32: Troubleshooting

    Burned out fuses Replace fuses. Burned out fuse Incorrect fuses will cause severe damage to the directional processors. Direction control stick does not work Broken wiring Check for shorts or breaks in the wiring A-32 - FORM NO. 56041782 - Cyclone 4500...

  • Page 33: Filtration System

    Engine overheats Check coolant level Add as necessary Low oil level Add as necessary Debris obstructing air fl ow through Clean air inlet system radiator Driving with the parking brake on Release brake FORM NO. 56041782 - Cyclone 4500 - A-33...

  • Page 34: High Pressure Water System

    Treat surface with Tefl on-based anti-foam from previous cleaning methods product. Recommend Pool/Spa de- foamer. Cyclone cleaning head won’t spin Blown fuse Replace fuse Debris lodged in Cyclone cleaning head Clean debris from cleaning head A-34 - FORM NO. 56041782 - Cyclone 4500...
  • Page 35 Vibrations at the Hand Controls (EN 13059 and ISO 5349-1) m/s2 0.70 m/s Machine Dimensions LxWxH 135” x 60” x 77” Vibrations at the Seat (EN 13059 and EN 1032) m/s2 0.01 m/s Gradeability 15% (8.5°) FORM NO. 56041782 - Cyclone 4500 - A-35...

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