OptiPure BWS350 Installation, Operation & Maintenance Manual

Advanced membrane separation system

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BWS350
Advanced Membrane
Separation System
Installation, Operation
& Maintenance Manual
Rev. 4
Manufactured By:
OptiPure a Div. of
AQUION, Inc.
2605 Technology Drive, Bldg. 300
Plano, TX 75074
BWS350-iom-manual_v3.indd
P: 972.881.9797 F: 972.422.6262
©2018 Procam Controls, Inc. All Rights Reserved

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Summary of Contents for OptiPure BWS350

  • Page 1 BWS350 Advanced Membrane Separation System Installation, Operation & Maintenance Manual Rev. 4 Manufactured By: OptiPure a Div. of AQUION, Inc. 2605 Technology Drive, Bldg. 300 Plano, TX 75074 BWS350-iom-manual_v3.indd P: 972.881.9797 F: 972.422.6262 ©2018 Procam Controls, Inc. All Rights Reserved...
  • Page 2: General Information

    Environmental Conditions 6. Unplug the processor and RP pump from the AC outlet prior to any service. The BWS350 is certified to operate under the following conditions: 7. Locate the RP Assembly as close as possible to an AC outlet.
  • Page 3: Getting To Know Your System

    The BWS350 Advanced Membrane Separation System is designed specifically for users that desire the ability to customize the TDS (Total Dissolved Solids) level or “Mineral Content” of the treated water. The BWS350 utilizes a precision multi-turn Blending Valve to accomplish this with great accuracy. This system design maximizes the ability to accurately blend a calcu- lated percentage of the filtered water with the product water exiting the AMS-QT Membrane, providing an Optimized Water to your equipment with the characteristics that you desire.
  • Page 4: Installation Requirements

    Installation Requirements This section and the next provide the water, electrical male pipe thread x 3/8” push-to-connect adapter is and space requirements for the BWS350. Pay included in the installation kit. special attention to the feed-water chemistry requirements. Operating a system on water supplies...
  • Page 5: Equipment Dimensions

    BWS350 System Installation, Operation & Maintenance Equipment Dimensions IMPORTANT - ALLOW A MINIMUM OF 24” IN FRONT OF THE PROCESSOR FOR MAINTENANCE AND SERVICE. DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EASILY ACCESSIBLE. WHEN THE 50 GAL. TANK ASSEMBLY IS FULL OF OPTIMIZED WATER IT WILL WEIGH 450 LBS (THE 16 GAL.
  • Page 6 BWS350 System Installation, Operation & Maintenance Typical Installation with 50 Gal. Atmospheric Tank Important: Plumbing should be performed by a qualified plumber in accordance with local codes. Tank Processor Emergency Repressurization Power Cord Power Return Water Quality Bypass Valve Monitor...
  • Page 7: Wall Mounting

    BWS350 System Installation, Operation & Maintenance (without the cartridges) to mark the locations Installation with 16 Gal. Storage Tank for the screws. BE SURE TO ALLOW 3” Refer also to “Typical Installation” Diagram on previous page. BELOW THE CARTRIDGES TO ALLOW FOR REMOVAL.
  • Page 8 The Repressurization Pump and Buffer Tank assembly is on a stand that can be remote from the storage tank. If this type of installation is required, the RP Assembly should be built as a remote unit from the OptiPure, with additional installation instructions supplied.
  • Page 9: System Start-Up

    BWS350 System Installation, Operation & Maintenance Gal Storage Tank filled approximately 1/3 of the Install QT Cartridges way - to start-up and purge the Repressurization Assembly. You can quickly fill the storage tank NOTE: Before installing the QT Cartridges, make sure to the appropriate level using the “System...
  • Page 10: Complete The Installation

    SET THE BLEND “IN” between 60 and 80. owner/operator should consult with their OptiPure The FINAL STEP is to meet with the Owner/Operator, Dealer or contact the OptiPure factory for assistance in familiarize them with the system and complete the determining an appropriate TDS Target Range.
  • Page 11 Repressurization Pump The Repressurization Pump Assembly that comes (See also the Electrical Schematic at the end of this standard with the BWS350 System includes a dia- manual.) For system control, there are independent phragm pump controlled by an internal Pressure...
  • Page 12 BWS350 System Installation, Operation & Maintenance BWS350 Processor Components Blue Tubing - Permeate Solenoid Valve - Optimized Water Line PN: 714-10005 Check Valve - PN: 580-00110 PN: 524-01030 Red Tubing - Bypass Water Line PN: 580-00104 Water Quality Monitor -...
  • Page 13 BWS350 System Installation, Operation & Maintenance Tank/RP Components 50 Gallon Storage Tank Shown. Buffer Tank Valve - Buffer Tank - PN: 520-14501 For 16G Storage Tank - PN: 340-50001 For 50G Storage Tank - PN: 340-50004 Tank Bracket - Low Level...
  • Page 14 The parameter that can be adjusted is the Reject Flow Rate. This is the amount of water used to carry OptiPure BWS350 is designed to produce water at a 30% recovery rate which means it uses water at a away the impurities rejected by the membrane. It...
  • Page 15: Operating Parameters

    BWS350 System Installation, Operation & Maintenance Operating Parameters Ratio Oper Product/ Temp PRODUCT FLOW RATE REJECT FLOW RATE Reject (°F) (gal/day) (gpm) (L/day) (lpm) (gal/day) (gpm) (L/day) (lpm) 0.13 0.49 0.19 1027 0.71 0.24 1325 0.92 0.48 2650 1.84 0.26 1440 1.00...
  • Page 16: Routine Maintenance

    BWS350 System Installation, Operation & Maintenance Routine Maintenance 7. Turn the Tank Inlet Divert Valve to the Bypass Mode (Handle Pointing UP). 8. Open the Water Supply Valve and put the Emergency Bypass Valve in the “SERVICE” position, allowing water to run into the new Pre- Filter cartridges and purge air through the system and out the Sample/Flush Port to drain.
  • Page 17: Troubleshooting

    Buffer Tank. If it is lower than 20 psi, air should If the Storage Tank becomes dirty, regular cleaning be added to restore it to 20 psi. and sanitization may be required. (Request a Storage Tank Cleaning Guide from OptiPure.) The Tank can be Trouble-Shooting Problem Possible Cause Resolution Running out of water.
  • Page 18 BWS350 System Installation, Operation & Maintenance Trouble-Shooting, Continued Water Quality Monitor will Dead batteries Replace batteries by sliding Water Quality Monitor up and removing the six not turn on screws on the back cover. Remove cover to access battteries. RP Pump...
  • Page 19 BWS350 System Installation, Operation & Maintenance How to Use Our Push-to-Connect Fittings Tubing Preparation Fitting Overview Cut tubing with a plastic tubing cutter or a Fitting Body razor knife. Make a clean, square cut. The outside of the tubing must be free of knicks and gouges.

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