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BWS1500
Advanced Membrane
Separation System
Installation, Operation
& Maintenance Manual
Rev. 2.1
Manufactured By:
OptiPure Div. of
Procam Controls, Inc.
2605 Technology Drive, Bldg. 300
Plano, TX 75074
BWS1500-iom-manual_v2-1.indd
P: 972.881.9797 F: 972.422.6262
©2016 Procam Controls, Inc. All Rights Reserved
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Table of Contents
Related Manuals for OptiPure BWS1500
Summary of Contents for OptiPure BWS1500
- Page 1 BWS1500 Advanced Membrane Separation System Installation, Operation & Maintenance Manual Rev. 2.1 Manufactured By: OptiPure Div. of Procam Controls, Inc. 2605 Technology Drive, Bldg. 300 Plano, TX 75074 BWS1500-iom-manual_v2-1.indd P: 972.881.9797 F: 972.422.6262 ©2016 Procam Controls, Inc. All Rights Reserved...
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Page 2: General Information
Environmental Conditions 6. Unplug the processor and RP pump from the AC outlet prior to any service. The BWS1500 is certified to operate under the following conditions: 7. Locate the RP Assembly as close as possible to an AC outlet. -
Page 3: Getting To Know Your System
The BWS1500 Advanced Membrane Separation System is designed specifically for users that desire the abil- ity to customize the TDS (Total Dissolved Solids) level or “Mineral Content” of the treated water. The BWS1500 utilizes a precision multi-turn Blending Valve to accomplish this with great accuracy. This system design maxi- mizes the ability to accurately blend a calculated percentage of the filtered water with the product water exiting the Membrane, providing an Optimized Water to your equipment with the characteristics that you desire. - Page 4 BWS1500 System Installation, Operation & Maintenance 175 Gallon Optimized Water Storage Tank with Separate RP Pump Absolute 0.2 micron Hydrophobic Air-Breather/ Filter RP Pump Outlet - Connect to Storage Tank/RP Return Line con- nection on Processor Optimized Water to Storage Tank Inlet - 3/8”...
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Page 5: Installation Requirements
Installation Requirements Drain This section and the next provide the water, electrical and space requirements for the BWS1500. Pay A drain should be located within 5 feet of the location special attention to the feed-water chemistry of the unit. Drain must allow a minimum flow of 5 requirements. -
Page 6: Equipment Dimensions
BWS1500 System Installation, Operation & Maintenance Equipment Dimensions 50 Gallon Tank Repressurization Assembly Processor Processor Allow 3” Left Side to remove Front View cartridges View IMPORTANT - ALLOW A MINIMUM OF 24” IN FRONT OF THE PROCESSOR FOR MAINTENANCE AND SERVICE. DO NOT MOUNT SYSTEM ABOVE THE CEILING OR IN A LOCATION THAT IS NOT EASILY ACCESSIBLE. - Page 7 BWS1500 System Installation, Operation & Maintenance Typical Installation with 50 Gal. Atmospheric Tank Important: Plumbing should be performed by a qualified plumber in accordance with local codes. Processor Power Cord Power Water Quality System 120VAC, 2A Monitor Status Tank High Level Float Switch Cable...
- Page 8 BWS1500 System Installation, Operation & Maintenance Typical Installation with 175 Gal. Atmospheric Tank Important: Plumbing should be performed by a qualified plumber in accordance with local codes. Processor Power Cord Power Water Quality System 120VAC, 2A Monitor Status High Level Switch Cable...
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Page 9: Wall Mounting
Before beginning installation of the system, remove the connect fitting at the Feed Water Supply. Route plastic cover from the BWS1500 processor. Replace the hose to the Processor and cut to appropriate cover at the end when installation and adjustments are length. - Page 10 BWS1500 System Installation, Operation & Maintenance Repressur- ization Assy Route cable from high Outlet level switch from below, up through the same hole Tank Inlet that the power cord passes Divert Valve- through (left rear of Proces- Shown in the sor metal bracket).
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Page 11: System Start-Up
60 and 80. The owner/operator should consult in the 175 gal. tank), return the PROCESSOR with their OptiPure Dealer or contact the OptiPure factory for EMERGENCY BYPASS VALVE to the “SERVICE” assistance in determining an appropriate TDS Target Range. -
Page 12: Complete The Installation
BWS1500 System Installation, Operation & Maintenance seasonal changes in water quality, and municipal source Complete the Installation blending practices. To assure maintaining your target TDS range year-round we recommend periodically checking the Transition to Owner/Operator “IN” TDS and making adjustments as needed. - Page 13 BWS1500 System Installation, Operation & Maintenance To User Processor Equipment Feed To Drain stream exiting the Membrane (8). The Water Quality • A Sample Port (21) allows sampling and draining of Monitor is battery powered with two AA batteries. It will Optimized Water from the Tank (drain by closing the automatically shut-off after 30 seconds.
- Page 14 BWS1500 System Installation, Operation & Maintenance off as necessary. The RP Pump is not directly affected by Storage Tank Level Controls downstream demand, and downstream equipment is also not affected by the automatic starting or stopping of the RP Pump. When the pressure drops sufficiently in the Buffer (See also the Electrical Schematic at the end of this manual.)
- Page 15 BWS1500 System Installation, Operation & Maintenance BWS1500 Processor Components “OUT” Permeate Pressure Switch - Conductivity Probe PN: 564-00111 Membrane - Permeate Solenoid Valve - Black Tubing - Housing PN: 205-84030 PN: 714-10150 Check Valve - Reject Water Line Membrane PN: 204-44021 PN: 524-01030 “IN”...
- Page 16 BWS1500 System Installation, Operation & Maintenance 50 Gallon Tank RP Assembly Components Buffer Tank Valve - Buffer Tank - PN: 520-14501 PN: 340- Low Level 50004 Control Relay - (in Control Box) PN: 740-01290 Tank Bracket - PN: 594-80510 RP Pump -...
- Page 17 BWS1500 System Installation, Operation & Maintenance 175 Gallon Tank/RP Pump Components Float Valve - Tank Inlet Divert Valve - (inside tank) PN: 520-12225 Air Breather - PN: 520-01203 In normal operation, arrow on handle of valve PN: 300-40005 should point down towards tank. For sampling...
- Page 18 (reject) carried away to the drain. The OptiPure Flow Control) BWS1500 is designed to produce water at a 30% recovery Adjust with Blend rate which means it uses water at a ratio two gallons of Valve Closed reject water for each gallon of pure water produced.
- Page 19 BWS1500 System Installation, Operation & Maintenance Operating Parameters Ratio Oper Product/ Temp PRODUCT FLOW RATE REJECT FLOW RATE Reject (°F) (gal/day) (gpm) (L/day) (lpm) (gal/day) (gpm) (L/day) (lpm) 0.42 2270 2400 9000 0.57 3090 2400 9000 1040 0.72 3950 2400...
- Page 20 The controller display will indicate the status of the Controller Electrical Connections Processor. The controller also manages all the automatic functions of the BWS1500 System, such as automatic flushes, stopping the pump when the tank is full, and protecting the pump by monitoring inlet pressure and controlling time delays.
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Page 21: Routine Maintenance
In areas with high levels of sediment and sanitization may be required. (Request a Storage and other contaminants the CTO-Q cartridges may Tank Cleaning Guide from OptiPure.) The Tank can be require more frequent changes. emptied for cleaning by doing the following: Pre-Filter change procedure 1. -
Page 22: Troubleshooting
Operating Pressure gauge shows 0 psi. Replace Solenoid Valve. Possible Pressure Switch issue: LED indicates “Low Pressure” even though Pressure Switch not functioning pressure is sufficient. Replace Pressure Switch. (Contact OptiPure dealer for help with troubleshooting Solenoid Valve or Pressure Switch.) Water Quality Monitor will Dead batteries... - Page 23 Pump Does Not Turn On Press switch on top of RP Pump to turn it On. RP Pump switch Off Check the top of the RP Pump for errors, contact OptiPure to resolve errors. Error on RP Pump On 50 Gal Tank: RP Pump Air trapped in pump head.
- Page 24 BWS1500 System Installation, Operation & Maintenance How to Use Our Push-to-Connect Fittings Tubing Preparation Fitting Overview Cut tubing with a plastic tubing cutter or a Fitting Body razor knife. Make a clean, square cut. The outside of the tubing must be free of knicks and gouges.