SMC Networks PSE200 Series Operation Manual

Multi Channel
Summary of Product parts
Pressure Sensor Controller
Names of individual parts
Operation Manual
PSE200 Series
Thank you for purchasing an SMC PSE200 Series Multi Channel Pressure Sensor
Controller.
Description
Please read this manual carefully before operating the product and make sure you
Switch output display (Red)
understand its capabilities and limitations.
LCD display (Orange)
Please keep this manual handy for future reference.
button (UP)
To obtain more detailed information about operating this product,
button (DOWN)
please refer to the SMC website (URL http://www.smcworld.com) or
button (SET)
contact SMC directly.
Unit display (Orange)
Unit label
Safety Instructions
Channel display (Red)
These safety instructions are intended to prevent hazardous situations and/or
Mounting and Installation
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", " Warning" or "Danger". They are all important notes for safety and
Installation
must be followed in addition to International standards (ISO/IEC) and other safety
Mounting with panel mount adapter
regulations.
Fix the panel mount adapter to the product with the mounting screws
(nominal size: 3 x 8 L, 2 pcs.) supplied.
Caution: CAUTION indicates a hazard with a low level of risk which, if •Panel mount adapter (Model: ZS-26-B)
not avoided, could result in minor or moderate injury.
Panel mount adapter + Front protective cover (Model: ZS-26-01)
48 conversion adapter (Model: ZS-26-D)
WARNING indicates a hazard with a medium level of risk
Warning:
which, if not avoided, could result in death or serious injury.
Danger: DANGER indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Front protective cover
Operator
(Model: ZS-26-01)
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed
to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions : The panel mount adapter can be rotated by 90 degrees for mounting.
: Front panel of this Controller meets IP65 (if
Warning However, if the panel mount adapter is not secure or the instrument is not seated correctly,
water might enter. The screws should be further tightened 1/4 to 1/2 turns after assembly.
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Refer to the product catalogue or SMC website (URL http://www.smcworld.com)
for more information about panel cut-out dimensions.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Wiring
Verify the specifications before use.
Connection
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result. Connections should only be made with the power supply turned off.
This product is not designed to be explosion proof.
Use separate routes for the controller wiring and any power or high voltage wiring.
Otherwise, malfunction may result due to noise.
Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
Ensure that the FG terminal is connected to ground when using a commercially
available switch-mode power supply.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system
•Check the product regularly for proper operation
Attaching the connector to the sensor wire
Otherwise malfunction can result, causing an accident.
Strip the sensor wire as shown to the right.
The following instructions must be followed during maintenance: (Refer to the table below for corresponding connector
•Turn off the power supply
and wire gauge).
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance work
Lead wire table
Otherwise an injury can result.
AWG No. Conductor size (mm
Caution
26-24
(28)
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
After maintenance is complete, perform appropriate functional inspections and leak tests.
22-20
Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurred from other parts except piping, the product might break.
Cut off power supply and stop supplying fluid.
Do not cut the insulator.
Do not apply fluid at leaking condition.
Safety cannot be assured in the case of unexpected malfunction.
Insert the corresponding wire colour shown in the table into the pin number printed
on the sensor connector, to the bottom.
Pin No.
1
2
3
4 Black (IN: 1 to 5 V)
Check that the above preparation has been performed correctly, then part A shown
should be pressed in by hand to make temporary connection.
Part A should then be pressed in using a suitable tool, such as pliers.
The e-con connector cannot be re-used once it has been fully crimped. In cases of
connection failure such as incorrect order of wires or incomplete insertion, please use
a new connector.
If the sensor is not connected correctly, [----] or [---] will be displayed.
Connector
Connecting / Disconnecting
When mounting the connector, insert it straight
into the socket, holding the lever and
Unit label
connector body, and push the connector until
Unit display (Orange)
the lever hooks into the housing, and locks.
LCD display (Orange)
When removing the connector, press
Switch output display (Red)
Channel display (Red) down the lever to release the hook from
the housing and pull the connector
button (UP)
button (SET) straight out.
button (DOWN)
Power / Output connector pin numbers
Pin No.
8 Yellow Auto shift input
Function
7 Green
Indicates when OUT1 (CH1 to CH4) and/or OUT2 (CH1) is ON.
6 Red
Displays the current status of pressure, setting mode, selected indication unit and
5 Grey
error code.
4 White
Selects the mode or increases the ON/OFF set value.
3 Black
Selects the mode or decreases the ON/OFF set value.
2 Blue
Press this button to change the mode or set a value. 1 Brown
Indicates the selected unit. For the Controller without unit selection function, the unit
is fixed to SI (MPa or kPa).
Flow Setting
A label is attached for the unit selection function (kgf/cm2, bar, psi, inHg, mmHg).
Indicates the channel selected (CH1 to CH4).
For connecting at least
1 sensor other than PSE530 series.
Automatic identification
function release
Pressure Setting
□48 conversion adapter
Setting of Special Function
(Model: ZS-26-D) Panel
Mounting serews
Waterproof seal
Measurement mode
(Accessory)
Automatic identification function release
(When at least 1 sensor other than PSE530 series will be connected.)
•Press the and
•Press the button to display [CPy].
•Press the button to display [SH1], and then
press the button again.
Panel mount adapter •If [Aon] is displayed, press the
(Model: ZS-26-B)
button.
: The default setting for the automatic identification function is ON.
Initial Setting
48 conversion adapter is used, it meets IP40).
Initial setting is required for each channel. To start initialization, select the channel to be set
by pressing the button, then press the
1, Setting of pressure range
•Select the pressure range suitable for the sensor connected.
•Press the or button and select the pressure range. Press the
( )
For compound
101 kPa
: When automatic identification mode is ON, the controller will change to the pressure range
required for the connected pressure sensor (PSE530 only) when power is supplied.
: When the pressure range setting is changed, the set value changes, so the pressure setting
Sheath 20 mm or more
must be performed again.
2, Selection of display unit (with unit conversion function)
The indication unit can be selected freely.
Insulator
Pressing the or
values.
2 ) Overall diameter (mm) Connector colour SMC product No. (1 pc.)
Press the button to set and to move to setting the output mode.
0.8 to 1.0 Red ZS-28-C
0.14-0.2
1.0 to 1.2 Yellow ZS-28-C-1
(0.08) LCD display
1.2 to 1.6 Orange ZS-28-C-2
For compound and vacuum
1.0 to 1.2 Green ZS-28-C-3
Unit
For low pressure
0.3-0.5 1.2 to 1.6 Blue ZS-28-C-4 label
For positive pressure
1.6 to 2.0 Grey ZS-28-C-5
In order to display the selected units, the appropriate units label is supplied.
Select and use the appropriate label from the table.
•When [M] is included in the controller model number (fixed SI units), set up the
controller to display the units according to the table below.
Wire colour A
•When [M] is not included in the controller model number (with unit conversion),
Brown (DC+)
the appropriate units label should be used from the table above.
NC
Blue (DC-)
LCD display
(Compound)
Unit display
Connector for sensor lead wire
3, Setting of output style
Lever
1)The output style for OUT1 can be set.
•Press or button and select the normally
open or the normally closed.
Next, press the button to set.
Power/Output
2)The operating mode and output style for OUT2 can
lead wire connector
be set. (only CH1)
Lever
•Use the same procedure as for OUT1.
Hysteresis mode (P_1, P_3
Switch output
CH4_OUT1
Hysteresis
CH3_OUT1 ON
CH2_OUT1 OFF
CH1_OUT2
OUT1 P_2
CH1_OUT1 OUT2 P_4
DC(-)
Direct output mode
DC(+) Window comparator mode (P_1, P_3
Switch output
Hysteresis Hysteresis
ON
OFF
Detects pressure, displays values and OUT1 P_1
Measurement mode performs switching. Other functions such OUT2 P_3
as zero clear can also be set if necessary.
Switch output
Hysteresis mode (n_1, n_3
For connecting only
PSE530 series.
Switch output
Hysteresis
ON
Selection of Pressure range, Output style,
OFF
Initial Setting Response time and Pressure setting
OUT1 n_2
method.
OUT2 n_4
Input of set value for pressure to perform switch output.
Reverse output mode
Window comparator mode (n_1, n_3
Selection or setting of Fine adjustment function of
Switch output
displayed value, Copy function, Auto-shift function and
Hysteresis Hysteresis
Automatic identification function.
ON
OFF
OUT1 n_2
OUT2 n_4
buttons simultaneously for 2 seconds or more to display [FSt]. •When the hysteresis is set at 2 digits or less in hysteresis mode, if the input pressure
fluctuates around the set value, switch output may cause chattering.
•In window comparator mode the hysteresis is fixed at 3 digits. When setting, allow 7
Auto identification ON Auto identification OFF
digits or more between P1 and P2 (and P3 and P4).
(Only PSE530 series) (Other than PSE530 series)
Less than 7 digits will not allow correct operation.
or button to display [AoF], and then press the
4, Setting of response time
•Set response time of switch output. Output chattering is prevented by setting the
response time.
•Press the or button to select response time. Press the
button for 2 seconds or longer.
5 ms 20 ms
[Default setting]
button to set.
5, Selection of pressure setting method
•There are two methods for pressure setting: manual and auto-preset, either one of
( ) ( ) ( )
For vacuum For low pressure For positive pressure which can be selected. The auto-preset is provided for
-101 kPa 101 kPa 1 MPa
an automatic optimum set-up by using a sample for a
[Default setting]
case in which switch output is used to check
adsorption.
•Press the or button to select pressure setting
method. Press the button to set.
•All of the settings are completed, and the controller will return to measurement mode.
Pressure Setting
button will change the unit and will automatically convert set
Manual setting
Manually select a set value for the controller for each respective channel.
1, Setting of OUT1 [P_1] (for CH1 to CH4)
•Press the button during the
Measurement mode to select channel, and
kPa kgf/cm2 bar psi inHg mmHg
then, press the button to display set
kPa kgf/cm2 bar psi
values.
MPa kgf/cm2 bar psi
•[P_1] or [n_1] and set value are displayed
in turn.
•Press the or button to change the
set value.
The button is to increase and the
Press the button once to increase by one digit, and press it continuously to
keep increasing the set value.
Press the button once to decrease by one digit, and press it continuously to
keep decreasing the set value.
•Press the button to finish the setting.
(Vacuum) (Low pressure) (Positive pressure)
2, Setting of OUT1 [P_2] (for CH1 to CH4)
kPa MPa
•[P_2] or [n_2] and set value are displayed in
turn.
•Press the or button to change the
set value.
3, Setting of OUT2 [P_3] and [P_4] (CH1 only)
•Press the or button to change the
set value as in 1, 2 above.
Direct output Reverse output
Direct output mode
mode mode
[Default setting]
Reverse output mode
Direct output Reverse output
mode mode
[Default setting] Direct output mode
P_2, P_4)
Reverse output mode
4, Setting of Auto-shift compensation
•[C_5] ([C_3] for CH2 to CH4) and the auto-shift
High pressure:
corrected value will be displayed in turn.
For Compound/Positive
If the auto-shift input function is off, the
High vacuum:
P_1
For vacuum correction value will display zero.
P_3
•Press the button to return to measurement
mode.
P_2, P_4)
Auto-preset
When the auto-preset function is selected, the set pressure can be calculated and
High pressure:
memorized from a measured value. The set value is automatically optimized by
For Compound/Positive
repeating suction and release.
High vacuum:
P_2
For vacuum
P_4
1, Selection of auto-preset OUT1
•Press the button in Measurement mode to select channel,
n_2, n_4)
and then, press the button to display [AP1].
High pressure:
2, Preparation of OUT1 device
For Compound/Positive
High vacuum: •Prepare the sensor for which OUT1 is to be set.
n_1 For vacuum
n_3
3, Setting of auto-preset value of OUT1
•Press the button to display [A1L].
n_2, n_4)
•After measurement starts, operate the device and change the
pressure.
•When the pressure change is detected, a set value will appear automatically.
(When OUT1 setting is not necessary, press the
High pressure:
simultaneously for 1 second or more to skip to [AP2]).
For Compound/Positive
High vacuum:
n_1
For vacuum
n_3
4, Selection of auto-preset OUT2
•Press the button to display [AP2].
5, Preparation and setting of OUT2 device
•Prepare the sensor for which OUT2 is to be set, and perform
the setting of OUT2 in the same manner as that for OUT1.
button to set. •After [A2L] is displayed and measurement starts, when the
pressure change is detected, a set value will appear automatically.
(When OUT2 setting is not necessary, press the
simultaneously for 1 second or more to return to measurement mode).
160 ms 640 ms
6, Completion of setting
•Press the button and complete auto-preset mode. After that, measurement
mode returns.
The set values are displayed in auto-preset as follows.
Manual setting Auto-preset
ON = A - (A - B)/4 A = Max. pressure
[Default setting]
OFF = B + (A - B)/4 B = Min. pressure
Displays in turn
Direct output mode
Reverse output mode
button is to decrease.
Displays in turn
Direct output mode
Reverse output mode
Setting of Special Function
Displays in turn
Fine adjustment function of displayed value
This removes irregularities between CH1 to CH4 output values, to allow the same
displayed value.
It is possible to make fine adjustment within ±5%F.S. of the measured data on the
displayed value for each pressure sensor.
Displays in turn
Copy function
With the Copy function, 5 items can be copied, Pressure setting value, Range setting,
Display unit, Output type and Response time.
Auto-shift function
This function corrects the set value of each switch output according to a change of
pressure source. Even if the pressure source is changed, the controller can make a
correction on switch output.
Displays in turn
CH1 Automatic identification function
This function identifies the pressure range of the sensor connected to the controller.
When [Aon] is set at the Auto identification mode, when power is re-applied this
CH2 to 4
function activates.
(This function is only applicable for use with the SMC PSE530 series pressure
sensors).
To set this function, refer to the SMC website (URL http://www.smcworld.com)
Other Settings
Auto-preset is ready Peak / Bottom hold display
Key lock
Zero clear
Channel selects
Channel scans
To set each of these functions, refer to the SMC website
(URL http://www.smcworld.com) for more detailed information, or contact SMC.
Auto-preset is being set
Maintenance
and buttons
How to reset the product after a power cut or forcible de-energizing
The setting of the product will be retained as it was before a power cut or de-energizing.
The output condition is also basically recovered to that before power cut or de-energizing,
but may change depending on the operating environment. Therefore, check the safety of the
Auto-preset is ready
whole installation before operating the product. If the installation is using accurate control,
wait until the product has warmed up (approximately 20 to 30 minutes).
Troubleshooting
Auto-preset is being set
Error Indication
and buttons This function is to display error location and content when a problem or an error occurs.
Error Name Error Display Error Type Troubleshooting
OUT1
Turn the power off and remove the
Over current The switch output load current is
cause of the over current. Then turn
Error more than 80 mA.
the power on.
OUT2
During the zero clear operation,
pressure above ±5%F.S. Perform zero clear operation again
(±2.5%F.S. for compound pressure) after restoring the applied pressure
Zero-clear Error
has been applied. to an atmospheric pressure
After 2 s, the mode will reset to the condition.
measurement mode.
Pressure has exceeded the upper
limit of the set pressure range.
Check the connection and wiring of
each sensor. Adjust the applied
Pressurizing Error A sensor may be disconnected or
pressure to a level within the set
incorrectly wired.
pressure range.
Pressure has exceeded the lower
limit of the set pressure range.
Turn the power off and turn it on
again.
Displayed in the case of an internal
System Error If resetting fails, an investigation by
data error.
SMC CORPORATION will be
required.
If the error cannot be reset after the above measures are taken, then please contact SMC.
Refer to the SMC website (URL http://www.smcworld.com) for more information
about troubleshooting.
Specifications
Outline with Dimensions (in mm)
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
more information about the product specifications and outline dimensions.
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved