Related Manuals for JLG 19AMI
Summary of Contents for JLG 19AMI
- Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 19AMI ANSI P/N - 3121189 ® March 13, 2012...
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Page 3: Foreword
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information. -
Page 4: Safety Alert Symbols And Safety Signal Words
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- DECAL WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121189... -
Page 5: Contact
• Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- Compliance Information TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY tions • Questions Regarding Spe-... -
Page 6: Revision Log
Manual Revised ..... September 22, 2011 Manual Revised ......March 13, 2012 – JLG Lift – 3121189... -
Page 7: Table Of Contents
2.2 PREPARATION, INSPECTION, AND MAINTENANCE. 2-2 Floor Stop Operation ......4-5 3121189 – JLG Lift –... - Page 8 ....7-3 Entering/Exiting Platform..... . 5-3 – JLG Lift – 3121189...
- Page 9 PSL™ Switch Location ..... . 5-5 5-4. PSL™ Switch Controls & Indicators... . . 5-5 3121189 – JLG Lift –...
- Page 10 Lubrication Specifications ....7-5 Lubrication Intervals for Various Components ..7-8 Inspection and Repair Log ....8-1 – JLG Lift – 3121189...
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Page 11: Section 1. Safety Precautions
MODIFICATION OF THE MACHINE WITHOUT APPROVAL OF JLG INDUS- TRIES INC., OR CERTIFICATION BY A NATIONALLY RECOGNIZED TEST- ING LAB TO BE IN CONFORMITY WITH APPLICABLE OSHA REGULATIONS, AND TO BE AT LEAST AS SAFE AS BEFORE MODIFICA- TION, IS PROHIBITED AND IS A VIOLATION OF OSHA RULES. -
Page 12: Transporting
• Never Allow Personnel In Platform While Moving Machine. Slope. The Operator And Assistant Must Walk Beside And Guide The Machine With The Handles On The Mast Crossbar. • Never Position The Unit Sideways On A Slope. – JLG Lift – 3121189... - Page 13 • Keep Non-operating Personnel At Least 6 Feet (1.8 M) Machine In Restricted Or Close Quarters. Away From Machine During Transporting Operations. • Always Use An Assistant When Moving Machine In Areas Where Vision Is Obstructed. 3121189 – JLG Lift –...
- Page 14 SECTION 1 - SAFETY PRECAUTIONS Two People May Be Required on Slopes Up To Five Degrees. Also Always Travel With Platform End On The Low Side of Slope. – JLG Lift – 3121189...
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Page 15: Pre-Operational Safety
And Authorized Persons. tion Of Osha And Ansi Rules. • Before Operation Check Work Area For Overhead Electric • Do Not Operate Machine When Exposed To High Wind, Lines. (See Electrocution Hazard) Rain Or Snow. 3121189 – JLG Lift –... -
Page 16: Operating Safety
Shall At All Times Wear Approved Fall Protection Devices The Floor Brake To Settle Into Or Break Through Surface. And Other Safety Gear As Required. A Lanyard Attach- ment Is Supplied On The Side Of The Machine’s Mast. – JLG Lift – 3121189... -
Page 17: Electrocution Hazard
(0.3m) additional clearance is required for every additional ing dimensions of the insulating barrier. This determination shall 30,000 volts or less. be made by a qualified person in accordance with employer, local, or governmental requirements for work practices near energized equipment. 3121189 – JLG Lift –... - Page 18 • Check Clearances Above, On Sides And Bottom Of Plat- form When Raising And Lowering Platform. Death or Serious Injury Could Occur from a Tip Over. • Never Use The Mast To Gain Access To Or Leave Platform. – JLG Lift – 3121189...
- Page 19 • Never Position Ladders, Steps, Or Similar Items On Unit • Do Not Extend Reach Limits Of This Machine With Addi- To Provide Additional Reach For Any Purpose. tional Equipment Such As Planks, Boxes, Etc. 3121189 – JLG Lift –...
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Page 20: Maintenance Safety Precautions
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS • Use only approved, nonflammable cleaning solvents. SECTION COULD RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH AND IS A SAFETY VIOLATION. • Remove all rings, watches, and jewelry when performing any maintenance. 1-10 – JLG Lift – 3121189... -
Page 21: Section 2. User Responsibilities, Machine Preparation, And Inspection
5. Enough knowledge of the mechanical operation of the and from that time forward as requested by the user or machine to recognize a malfunction or potential mal- his/her personnel. function. 3121189 – JLG Lift –... -
Page 22: Preparation, Inspection, And Maintenance
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections and THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PROD- maintenance recommended by JLG Industries, Inc. Consult local UCT MODEL. -
Page 23: Inspection And Maintenance Table
At intervals as specified in the Service and Main- Owner, Dealer, or User Qualified JLG Service and Maintenance Maintenance tenance Manual. Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121189 – JLG Lift –... -
Page 24: Pre-Start Inspection
6. Fuel (Combustion Engine Powered Machines Only) – Add the proper fuel as necessary. 7. Hydraulic Oil – Check the hydraulic oil level. Ensure hydraulic oil is added as required. See Section 7 for hydraulic oil specifications. – JLG Lift – 3121189... -
Page 25: Function Check
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF” DUR- ING “WALK-AROUND INSPECTION”. NOTE: Do not overlook visual inspection of chassis underside. Checking this area often results in discovery of conditions which could cause extensive machine damage. 3121189 – JLG Lift –... - Page 26 8. Mast Installation - Mast sections properly secured, no visible damage to mast sections, no loose or missing – JLG Lift – 3121189...
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Page 27: Daily Walk-Around Inspection
Base Frame Manual Descent Valve - (Located in recess on Bot- tom Rear of Base Frame) Battery Box/Charger Motor/Pump/Reservoir Unit Ground Controls Mast Installation Platform Controls Guard Rail Installation Platform Assembly Figure 2-1. Daily Walk-Around Inspection. 3121189 – JLG Lift –... - Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION This page intentionally left blank. – JLG Lift – 3121189...
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Page 29: General
1. POWER ON/OFF Key Switch Figure 3-1. Ground Control Station. A key switch located on the ground control station con- Power ON/OFF Key trols power to all functions on the machine. Power/Emergency Stop Hydraulic Reservoir/Circuit Breaker/Fuse 3121189 – JLG Lift –... -
Page 30: Manual Descent Valve
A 5 Amp in-line fuse is located inside the ground control station cover. MANUAL DESCENT VALVE KNOB LOCATION PULL TO LOWER PLATFORM - RELEASE TO STOP LOWERING Figure 3-2. Manual Descent Valve Location. – JLG Lift – 3121189... -
Page 31: Platform Control Station
4. PLATFORM DOWN Button. When depressed simultaneously with ENABLE button Figure 3-3. Platform Control Station. lowers the platform. 1. Emergency Stop (RED) 2. Platform UP (WHITE) 3. Function Enable (GREEN) 4. Platform DOWN (WHITE) 3121189 – JLG Lift –... -
Page 32: Decal Installation
SECTION 3 - MACHINE CONTROLS AND INDICATORS DECAL INSTALLATION Figure 3-4. Decal Installation. (ANSI, CSA and ANSI Export Specification) – JLG Lift – 3121189... - Page 33 1704424 1704776 1001128106 1704277 1704277 1703844 1704277 1703817 1703817 1703817 1703817 1703785 1703785 1704089 1704079 1703784 1703784 1704088 1704078 3252636 3252636 1707135 1707135 1703814 1703814 1703814 1703814 1703789 1703789 1704092 1704083 1703786 1703786 1704090 1704081 3121189 – JLG Lift –...
- Page 34 SECTION 3 - MACHINE CONTROLS AND INDICATORS This page intentionally left blank. – JLG Lift – 3121189...
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Page 35: Section 4. Machine Operation
Vibrations emitted by these machines are not hazardous to an • The machine floor brake is set and operating properly. operator in the work platform. The equivalent continuous A- Weighted sound pressure level at the work platform is less than 70dB(A). 3121189 – JLG Lift –... -
Page 36: 4.3 Battery Charging & Maintenance
METALLIC CONTAINER AND/OR FUNNEL MUST BE USED. Figure 4-1. Battery Fluid Level. The battery fluid level should be approximately 1/8" (3mm) 1. Battery Filler Cap 3. Fluid Level below vent tubes. (See Figure 4-1.) 2. Vent Tube 4. Cell Plates – JLG Lift – 3121189... -
Page 37: Battery Charger Operation
1. Battery Box/Charger Assembly 3. Charger AC Power Cord the charger will light up, the charger will then begin to 2. DC Battery Charger 4. DC - Battery to Machine Main charge the batteries. Power Connector 3121189 – JLG Lift –... -
Page 38: Abnormal Cycle Indicator Led
Figure 4-3. Dual Voltage Charger - Front Panel. 1. % of Charge in Progress 4. Circuit AC Circuit Breakers LED’s (Green) 5. AC Voltage Selection 2. Charger On LED (Green) Switch 3. Abnormal Cycle LED (Yellow) – JLG Lift – 3121189... -
Page 39: 4.4 Machine Set-Up And Operation
2. To disengage the floor stop, apply pressure to the release 4. Set Floor Stop, see steps following. rod or lift up on the floor stop pedal. 3121189 – JLG Lift –... -
Page 40: Engaging & Releasing Floor Stop
SECTION 4 - MACHINE OPERATION ENGAGING FLOOR STOP RELEASING FLOOR STOP Figure 4-4. Engaging & Releasing Floor Stop. – JLG Lift – 3121189... -
Page 41: Platform Loading
PLATFORM UP or PLATFORM DOWN button in order for these functions to work. Maximum capacity for the 19AMI model is as follows: 2. To raise the platform up, depress the FUNCTION ENABLE Table 4-1. Maximum Platform Capacity. BUTTON (green) and PLATFORM UP button (top, white button) on the platform control panel simultaneously. -
Page 42: 4.5 Quick-Change Platform
Move the platform clear of the machine and care- fully set the platform on its base out of the way. Figure 4-5. Quick Change Platform Mount. – JLG Lift – 3121189... -
Page 43: Platform Installation
4. If necessary remove key from Ground Control Panel POWER ON/OFF key switch to disable machine from unauthorized use. NOTE: If required, DC machine batteries should be charged in preparation for next work day in accordance with Section 2-7, “Battery Charging” (DC Machines). 3121189 – JLG Lift –... -
Page 44: 4.7 Transporting, Lifting And Tie Down
WARNING note to ensure safe transport of unit when pushing. BEFORE MOVING A MACHINE BY PUSHING, SECURE ANY TOOLS OR OBJECTS WHICH MAY OTHERWISE FALL OFF AND CAUSE INJURY OR BE DAMAGED DURING TRANSPORT. 4-10 – JLG Lift – 3121189... -
Page 45: Lifting
Gross Weight 19AMI 1,140 lb. ( 517 kg) NOTE: The 19AMI is equipped with forklift pockets at the mast end of frame for transporting the unit. An optional mast mounted crane hook is available. Do not attempt to lift with a crane without the optional crane hook. - Page 46 SECTION 4 - MACHINE OPERATION This page intentionally left blank. 4-12 – JLG Lift – 3121189...
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Page 47: Section 5. Optional Equipment
Lifting Hook The optional lifting hook is mounted at the top rear of the first mast section. The hook is used to lift the machine up or down to another level. 3121189 – JLG Lift –... -
Page 48: Hourmeter
The optional keyless Programmable Security Lock switch can be programmed with a four (4) digit operators code to allow only those persons with the code to power-up and operate the machine. Figure 5-1. Hour-Meter Location. (Option) 1. Hour-Meter – JLG Lift – 3121189... -
Page 49: Extendible Platform Operation
3. Slide the platform extension forward until it’s completely extended (5), and the extend handles line up with the THE TOTAL WEIGHT CAPACITY FOR THE EXTENDIBLE PLATFORM ASSEM- BLY IS 300 LB. (135 KG) U.S.A. (U.S.A. ONLY - C.S.A. NOT AVAILABLE) 3121189 – JLG Lift –... -
Page 50: Retracting Platform
3. When both extend handles line up with the handle spring clamps (2) on the vertical rail at the rear of the platform, fold the handles (1) down locking them into the spring clamps (2). Figure 5-2. Extendible Platform. – JLG Lift – 3121189... -
Page 51: Psl™ Box Location
™ Figure 5-3. PSL Switch Location 1. ON (Green LED) 4. Key Pad 2. ACCEPT (Amber LED) 5. OFF Button 3. PROGRAM (Red LED) 6. ON Button 1. PSL Switch 2. Back of Mast Assembly 3121189 – JLG Lift –... -
Page 52: Machine Power Up Using The Psl
1. At the Ground Control Station set the main power selec- tor switch to the OFF position. 2. Press the OFF button on the PSL keypad. No LEDs on the PSL box will be lit. – JLG Lift – 3121189... -
Page 53: Section 6. Emergency Procedures
UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY. 3. Cranes, forklift trucks or other equipment can be used to remove the platform occupant and stabilize motion of the machine. 3121189 – JLG Lift –... -
Page 54: Incident Notification
SECTION 6 - EMERGENCY PROCEDURES Incident Notification JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and pro- vided with all necessary details. -
Page 55: Section 7. General Specifications And Operator Maintenance
ANSI/CSA ......3121191 to assist the machine operator to perform daily maintenance tasks only, and does not replace the more thorough Preventive Mainte- nance and Inspection Schedule included in the Service and Main- tenance Manual. 3121189 – JLG Lift –... -
Page 56: General Specifications
Platform Cycle Performance: Lift Up: 31-34 (Platform fully extended with Maximum load) (222 Newtons) (in seconds) (w/max. rated load) Lift Down: 18-25 Maximum Hydraulic System Pressure: Pressure Relief Set to 2800 PSI (193 bar) at Factory – JLG Lift – 3121189... -
Page 57: Electrical Specifications
105 Amps @ 0° F Weight 54 lb. (24kg) 78 lb. (35kg) Battery Charger Input: 120/240 Volts AC - 50/60 Hz - Voltage Selectable Output: 12 Volt - 10 Amps DC - w/Auto Charge Sensing Circuit 3121189 – JLG Lift –... -
Page 58: Machine Component Weights
The vibration total value to which the hand-arm system is sub- jected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s2. – JLG Lift – 3121189... -
Page 59: Operator Maintenance
+20°F (–7°C) JLG recommends using Mobil DTE 13 hydraulic oil. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations. -
Page 60: Battery Maintenance
ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DIS- 1. Battery Filler Cap 3. Fluid Level TILLED WATER TO THE BATTERIES, A NON-METALLIC CONTAINER 2. Vent Tube 4. Cell Plates AND/OR FUNNEL MUST BE USED. – JLG Lift – 3121189... - Page 61 SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 3121189 – JLG Lift –...
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Page 62: Lubrication Intervals For Various Components
4. Prior to checking hydraulic oil level, operate machine through one complete cycle of lift function (full up and down). Failure to do so will result in incorrect oil level reading on the hydraulic reservoir. – JLG Lift – 3121189... -
Page 63: Section 8. Inspection And Repair Log
SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1. Inspection and Repair Log Date Comments 3121189 – JLG Lift –... - Page 64 SECTION 8 - INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1. Inspection and Repair Log Date Comments – JLG Lift – 3121189...
- Page 67 CALIFORNIAN PROPOSITION 65 BATTERY W ARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of Califormia to cause cancer and reproductive harm. W ASH HANDS AFTER HANDLING!
- Page 68 +33 (0) 553 84 85 74 +(852) 2639 5797 Email:german-parts@jlg.com Email: pieces@jlg.com Email: emeaservice@jlg.com JLG Industries (Italia) S.R.L. JLG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Via Po. 22 Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 20010 Pregnana Milanese (MI)