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Manuals
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JLG Manuals
Lifting Systems
15DVL
Operation and safety manual
JLG 15DVL Operation And Safety Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Safety Alert Symbols and Safety Signal Words
Revision Log
Table of Contents
Section 1 - Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
General
Trip and Fall Hazard
Electrocution Hazard
Tipping Hazard
Crushing and Collision Hazard
Towing, Lifting, and Hauling
Section 2 - Preparation and Inspection
Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Daily Walk-Around Inspection
Function Check
Section 3. Machine Controls, Indicators and Operation
General
Machine Description
Machine Operation
Getting Started
Battery Charging
Battery Low Voltage Warning Indicators
To Charge Batteries
Battery Charging Status Indicators
Ground Control Station - Operation
Main Power Selector Switch
Emergency Stop/Shut down Button
Master Disconnect Switch - (EE Option Only)
Brake Release Button
Platform up
Platform down
Manual Descent Control Valve
Machine Status LCD Display
LCD Display Fault Conditions
Ground Control Station -Programming
General
Programming Levels
Operator Programming Mode
Activating Programming Mode
Entering Password
Programming Mode Selection
Selecting Programmable Item to Adjust
Adjusting Programmable Setting
Platform Control Console Operation
(Machines Serial Number - 0130007616 to Present)
General
Platform On/Off Key Switch
Platform Emergency Stop/Shut down Button
Platform Control Display Panel
Drive/Lift Mode Selector Switch
Horn Button
Joystick Function Enable Lever
Multifunction Joystick Control
Drive Mode
Lift Mode
Drive Speed Setting Controls
Platform Control Console Operation - (Machines before Serial Number - 0130007616)
At Ground Control Station
Emergency Stop/Shut-Down Button
Battery Charge/Fault Code LED Indicator
Driving Machine
Adjusting Maximum Drive Speed Control
Elevating/Lowering the Platform
Parking Machine
Progammable Security Lock (Psl ) (Dvl/Dvsp - Option)
PSL™ Box and Ground Control Locations
Machine Power up Using the PSL
Machine Power down
Changing the Operator's Code
Platform Configurations
Stockpicking Platform Operation
Fall Protection - Lanyard Attachment
Quick-Change Platform Mounting
Platform Removal
Platform Installation
Obstruction Sensing System (Dvsp - Option)
System Description
Operation
OSS Pre-Start Inspection
Transporting, Lifting Andtie down Procedures
General
Truck Transport
Machine Tie-Down
Crane Hook Accessory (DVL Option)
Fork-Lift Truck Transport
Rug Carrier Accessory(Dvsp - Option)
General
Pre-Start Inspection
Hanging a Rug Using the Rug Carrier Accessory Arms
Removing a Rug Using Rug Carrier Accessory Arms
Stock-Picker Hanger Accessory
Pre-Start Inspection
Loading and Transporting an Item Using the Hanger Accessory
Section 4 - Emergency Procedures
General Information
Emergency Operation
Operator Unable to Control Machine
Platform Caught Overhead
Incident Notification
Section 5 - General Specifications and Operator Maintenance
Introduction
General Specifications
Machine Specifications
Electrical Specifications
Platform Data
Machine Component Weights
Serial Number Locations
Operator Maintenance
Lubrication
Section 6. Inspection and Repair Log
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Operation and Safety Manual
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Model(s)
DVL &
DVSP
Series
P/N - 3121135
May 08, 2019 - Rev L
Table of
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Summarization of Contents
FOREWORD
Other Publications Available
Lists related JLG manuals and their part numbers.
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
DANGER
Indicates an imminently hazardous situation resulting in serious injury or death.
WARNING
Indicates a potential hazardous situation resulting in serious injury or death.
CAUTION
Indicates a potential hazardous situation resulting in minor or moderate injury.
IMPORTANT
Indicates procedures essential for safe operation.
REVISION LOG
SECTION 1 - SAFETY PRECAUTIONS
1.1 GENERAL
Outlines precautions for proper and safe machine usage and maintenance.
1.2 PRE-OPERATION
Covers operator training, knowledge, and workplace/machine inspections.
1.3 OPERATION
General operational guidelines and safety measures.
Trip and Fall Hazard
Details hazards and precautions related to falls.
Electrocution Hazard
Explains hazards and safe approach distances for electrical lines.
Tipping Hazard
Covers safe operation on slopes and uneven surfaces to prevent tipping.
Crushing And Collision Hazard
Discusses hazards and precautions for crushing and collision.
1.4 TOWING, LIFTING, AND HAULING
Provides procedures and safety guidelines for towing, lifting, and hauling the machine.
SECTION 2 - PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING
Details requirements for operator training, supervision, and responsibility.
2.2 PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic inspections and maintenance recommendations.
2.3 PRE-START INSPECTION
Lists checks required before starting machine operation.
2.4 DAILY WALK-AROUND INSPECTION
Outlines daily inspection steps for machine safety and condition.
2.5 FUNCTION CHECK
Describes how to perform functional checks of machine systems.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.1 GENERAL
Provides general information and user responsibilities for operation.
3.2 MACHINE DESCRIPTION
Describes the JLG DVL and DVSP Model Lifts.
3.3 MACHINE OPERATION
Details the conditions required to start machine operation.
3.4 BATTERY CHARGING
Explains battery charging procedures and indicators.
Battery Low Voltage Warning Indicators
Describes warning levels and actions for low battery voltage.
To Charge Batteries
Provides step-by-step instructions for charging batteries.
3.5 GROUND CONTROL STATION - OPERATION
Explains the operation of the ground control station controls.
Machine Status LCD Display
Explains the symbols and indicators on the machine status LCD.
LCD Display Fault Conditions
Lists common fault conditions and operator-resolvable issues.
3.6 GROUND CONTROL STATION - PROGRAMMING
Details on-board programming of component and control personality settings.
Entering Password
Instructions for entering the password to access programming.
Programming Mode Selection
How to select programming modes and items.
Selecting Programmable Item to Adjust
Steps to select specific items for adjustment.
Adjusting Programmable Setting
Process for adjusting programmable settings.
3.7 PLATFORM CONTROL CONSOLE OPERATION - (MACHINES SERIAL NUMBER - 0130007616 TO PRESENT)
Operation of the platform control console for specific serial numbers.
Platform On/Off Key Switch
Operation of the platform control console key switch.
Platform Control Display Panel
Explanation of the platform control display panel indicators.
Platform Emergency Stop/Shut Down Button
Operation of the emergency stop button on the platform console.
Drive Mode Indicator
Indicates when the machine is in drive mode.
Lift Mode Indicator
Indicates when the machine is in lift mode.
Drive Speed Setting Indicator
Shows the current drive speed setting.
Drive/Lift Mode Selector Switch
Switch to select between drive and lift modes.
Horn Button
Activates the machine's horn.
Joystick Function Enable Lever
Lever required to activate joystick functions.
Multifunction Joystick Control
Joystick for controlling drive and lift functions.
Drive Mode
Instructions for operating the machine in drive mode.
Lift Mode
Instructions for operating the machine in lift mode.
Drive Speed Setting Controls
Controls to adjust the maximum drive speed.
3.8 PLATFORM CONTROL CONSOLE OPERATION - (MACHINES BEFORE SERIAL NUMBER - 0130007616)
Operation of the platform control console for older serial numbers.
At Ground Control Station
Steps to set the power selector switch at the ground station.
Emergency Stop/Shut-Down Button
Operation of the emergency stop button.
Battery Charge/Fault Code LED Indicator
Explains battery charge level and fault code indicators.
Driving Machine
Instructions for driving the machine.
Adjusting Maximum Drive Speed Control
How to adjust the maximum drive speed.
Elevating/Lowering the Platform
Procedures for raising and lowering the platform.
3.9 PARKING MACHINE
Steps for safely parking the machine.
3.10 PROGAMMABLE SECURITY LOCK (PSL™) (DVL/DVSP - OPTION)
Operation and programming of the optional security lock system.
3.11 PLATFORM CONFIGURATIONS
Details different platform types and their capacities.
StockPicking Platform Operation
Operation of stockpicking platforms, including safety requirements.
3.12 FALL PROTECTION - LANYARD ATTACHMENT
Information on lanyard attachment for fall protection.
3.13 QUICK-CHANGE PLATFORM MOUNTING
Procedures for mounting and removing quick-change platforms.
3.14 OBSTRUCTION SENSING SYSTEM (DVSP - OPTION)
Description and operation of the obstruction sensing system.
OSS Pre-Start Inspection
Steps for inspecting the Obstruction Sensing System before operation.
3.15 TRANSPORTING, LIFTING AND TIE DOWN PROCEDURES
Guidelines for transporting, lifting, and securing the machine.
Truck Transport
Procedures for transporting the machine via truck.
Machine Tie-Down
Steps for properly securing the machine during transport.
Crane Hook Accessory (DVL Option)
Information on using the crane hook accessory.
Fork-Lift Truck Transport
Procedures for transporting the machine using a forklift.
3.16 RUG CARRIER ACCESSORY (DVSP - OPTION)
Operation of the rug carrier accessory for DVSP models.
Hanging a Rug using the Rug Carrier Accessory Arms
Instructions for hanging rugs using the accessory.
Removing a Rug using Rug Carrier Accessory Arms
Instructions for removing rugs using the accessory.
3.17 STOCK-PICKER HANGER ACCESSORY
Operation of the stock-picker hanger accessory for DVSP models.
Loading and Transporting an Item using the Hanger Accessory
Steps for loading and transporting items with the hanger accessory.
SECTION 4 - EMERGENCY PROCEDURES
4.1 GENERAL INFORMATION
General information on emergency situations.
4.2 EMERGENCY OPERATION
Procedures for emergency operation when the operator is unable to control the machine.
Platform Caught Overhead
Steps for rescuing an occupant when the platform is jammed overhead.
4.3 INCIDENT NOTIFICATION
Procedures for notifying JLG Industries of incidents.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
5.1 INTRODUCTION
Introduces information for proper operation and maintenance.
5.2 GENERAL SPECIFICATIONS
Provides general machine specifications.
Electrical Specifications
Details the electrical specifications of the machine.
Platform Data
Provides data related to the machine's platform.
Machine Component Weights
Lists the weights of various machine components.
Serial Number Locations
Information on where to find the machine's serial number.
5.3 OPERATOR MAINTENANCE
Information for the operator to perform maintenance tasks.
Lubrication
Details lubrication requirements and specifications.
SECTION 6 - INSPECTION AND REPAIR LOG
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