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JLG A300052846 Operation And Safety Manual
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JLG A300052846 Operation And Safety Manual

JLG A300052846 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
TOUCAN 12E
TOUCAN 32E
S/N A300052846 to present
31210186
AS
June 08, 2016
English - Operation & Safety
®

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Summary of Contents for JLG A300052846

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. TOUCAN 12E TOUCAN 32E S/N A300052846 to present 31210186 June 08, 2016 English - Operation & Safety ®...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- DECAL WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 31210186...
  • Page 5 FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions •...
  • Page 6 Original Issue - February 01, 2013 Revised - August 27, 2013 Revised - May 27, 2014 Revised - October 16, 2014 Revised - February 01, 2015 Revised - October 14, 2015 Revised - June 08, 2016 – JLG Lift – 31210186...
  • Page 7 Flow Control Valve..... 3-10 Operator Responsibility ....2-2 Mast Manual Descent Valve and Actuator . . 3-11 31210186 – JLG Lift –...
  • Page 8 (IF EQUIPPED) ......3-26 SECTION - 5 - GENERAL SPECIFICATIONS AND 3.16 SHUT DOWN AND PARK ....3-26 MAINTENANCE – JLG Lift – 31210186...
  • Page 9 LUBRICATION......5-24 Swing Bearing Race ....5-24 31210186 – JLG Lift –...
  • Page 10 5-11 Recommended Viscosity Grade ....5-26 Inspection and Repair Log ....6-1 – JLG Lift – 31210186...
  • Page 11 Chassis Hood Removal ....5-11 5-5. Level Indicators......5-12 31210186 – JLG Lift –...
  • Page 12 TABLE OF CONTENTS NOTES: – JLG Lift – 31210186...
  • Page 13 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 14 For clarification, questions, or additional information been read, training is accomplished, and operation of the regarding any portions of this manual, contact JLG Indus- machine has been completed under the supervision of an tries, Inc.
  • Page 15 • This machine can be operated in nominal ambient tem- peratures of -20° C to 40° C (0° F to 104° F). Consult JLG to optimize operation outside of this temperature range. • This machine must be used in a sufficient ambient light.
  • Page 16 • Avoid accumulation of debris on platform deck. Keep machine from the ground with personnel in the platform, mud, oil, grease, and other slippery substances from foot- except in an emergency. wear and platform deck. 31210186 – JLG Lift –...
  • Page 17 SECTION 1 – SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the opera- tor shall be responsible for all machine operations. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.
  • Page 18 • Keep oil, mud, and slippery substances cleaned from foot- platform assembly is fully lowered. Face the machine wear and the platform floor. when entering or leaving the platform. Always maintain “three point contact” with the machine, using two hands 31210186 – JLG Lift –...
  • Page 19 These barriers shall not be part of (or attached to) the Minimum Approach Distance (MAD) as shown in Table 1-1. machine. The minimum approach distance shall be reduced to a distance within the designed working dimen- • Allow for machine movement and electrical line swaying. – JLG Lift– 31210186...
  • Page 20 • Never exceed the maximum work load as specified on the platform. Keep all loads within the confines of the plat- form, unless authorized by JLG. • Keep the chassis of the machine a minimum of 0.6 m (2 ft.)
  • Page 21 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong gale Light structure damage. – JLG Lift– 31210186...
  • Page 22 • Do not cover the platform sides or carry large surface-area items in the platform when operating outdoors. The addi- tion of such items increases the exposed wind area of the machine. • Do not increase the platform size with unauthorized deck extensions or attachments. 31210186 – JLG Lift –...
  • Page 23 • Always post a lookout when driving in areas where vision is obstructed. • Keep non-operating personnel at least 2m (6 ft.) away from machine during all operations. • Limit travel speed according to conditions of ground sur- face, congestion, visibility, slope, location of personnel, 1-10 – JLG Lift– 31210186...
  • Page 24 A maintenance program Wear gloves to help pro- must be established by a qualified person and must be fol- tect hands from spraying lowed to ensure that the machine is safe. fluid. 31210186 – JLG Lift – 1-11...
  • Page 25 SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER. Battery Hazards • Always disconnect batteries when servicing electrical components or when performing welding on the machine. • Do not allow smoking, open flame, or sparks near battery during charging or servicing. 1-12 – JLG Lift– 31210186...
  • Page 26 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 27 • Means to avoid the hazards of unprotected electrical conductors. • Specific job requirements or machine application. • Reading and understanding the Operation and Safety manual. 31210186 – JLG Lift –...
  • Page 28 Table 2-1 explains the periodic machine inspections and has developed the ability to safely control and operate the maintenance required by JLG Industries, Inc. Consult local machine. regulations for further requirements for aerial work platforms.
  • Page 29 Service and Maintenance Manual Maintenance Maintenance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. IMPORTANT JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
  • Page 30 3. Decals and Placards – Check all for cleanliness and legibility. Ensure none of the decals and placards are missing. Ensure all illegible decals and placards are cleaned or replaced. (See Section 5-8 - DECAL INSTAL- LATION) – JLG Lift – 31210186...
  • Page 31 Chains must be cor- 5. Wheel/Tire Assemblies - Properly secured, no missing rectly tensioned and lubricated. lug nuts. Inspect for worn tread, cuts, tears or other dis- crepancies. See inspection note. 15. Extending Structure - See inspection note. 31210186 – JLG Lift –...
  • Page 32 SECTION 2 – USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-1. Daily Walk-Around Inspection – JLG Lift – 31210186...
  • Page 33 (refer to Figure 3-6. for mast manual descent valve location). f. Raise the jib about half a meter (2 ft.), check if the manual descent valve lowers the jib properly (Refer to Figure 3-7). 31210186 – JLG Lift –...
  • Page 34 Reposition the platform in line with the chassis. b. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold; c. Check that the tilt indicator is illuminated to ensure proper operation. – JLG Lift – 31210186...
  • Page 35 Verify the overload indicator (Red) blinks. c. Check that all functions are disabled. 2. From the Ground Control Panel: a. Confirm an audible alarm sounds. b. Verify the overload indicator (Red) blinks. Figure 2-2. Overload Sensor 31210186 – JLG Lift –...
  • Page 36 SECTION 2 – USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-10 – JLG Lift – 31210186...
  • Page 37 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 38 MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE. 31210186 – JLG Lift –...
  • Page 39 2. Load is within manufacturer’s rated design capacity. any user, regardless of user’s experience with similar types 3. All machine systems are functioning properly. of equipment. 4. Machine is as originally equipped from JLG. Placards PLATFORM LOADING Important points to remember during operation are provided...
  • Page 40 FORWARD stability is shown in Figure 3-2. and its position of least BACKWARD stability is shown in Figure 3-1. TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE 31210186 – JLG Lift –...
  • Page 41 SECTION 3 – MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-1. Position of Least BACKWARD stability Figure 3-2. Position of Least FORWARD stability – JLG Lift – 31210186...
  • Page 42 15. Jib manual descent Valve Control Valves, Hand Pump 10. Platform 16. Turntable Counterweight 11. Platform Control Console 17. Chassis Boom 12. Manual Storage Container 18. Charger Figure 3-3. Basic Nomenclature - Machine Control Locations 31210186 – JLG Lift –...
  • Page 43 Indicates an abnormal operating condition, which if not corrected, may result in machine interruption or damage. This indicator will be yellow. Indicates important information regarding the oper- ating condition, i.e. procedures essential for safe operation. This indicator will be green. – JLG Lift – 31210186...
  • Page 44 5. Battery Charger Status Indicators (depending on equipment) 6. Emergency Stop Switch 7. Telescope In/Out Buttons 8. Function Enable Button 9. Mast Lift/Lower Buttons 10. Boom Lift/Lower Buttons 11. Turntable Swing Buttons 12. Brake Release Button Figure 3-4. Ground Control Station 31210186 – JLG Lift –...
  • Page 45 The last bar flashes when the level of charge is less than 10%. The bar-graph is not displayed when the batteries are completely discharged. – JLG Lift – 31210186...
  • Page 46 Platform/Off/Ground selector switch to operate the all functions of the machine. The switch must be turned brake release switch. Refer to section 3-19 of this manual for clockwise to restore the machine functions. further information. 31210186 – JLG Lift –...
  • Page 47 3. To lower the boom once the mast is fully retracted, pull the manual descent valve, override button. Release the button when the platform is lowered to the desired level. Figure 3-5. Flow Control Valve 3-10 – JLG Lift – 31210186...
  • Page 48 - The mast manual descent valve actuator (3) is located behind the access door to the pump/motor assembly. - The mast manual descent valve remote push bar (2) (red) is located behind the access door to the batteries. Figure 3-6. Mast Manual Descent Valve 31210186 – JLG Lift – 3-11...
  • Page 49 SECTION 3 – MACHINE CONTROLS, INDICATORS AND OPERATION Boom Manual Descent Valve - The boom manual descent button (3) is located on the boom cylinder valve. Figure 3-7. Boom Manual Descent Valve 3-12 – JLG Lift – 31210186...
  • Page 50 2. Push (pull) and hold the control valve knob while activat- ing the hand pump to swing the turntable to the left (right). 3. Fully unscrew the flow control valve knob. Figure 3-8. Manual Swinging Operating Devices 31210186 – JLG Lift – 3-13...
  • Page 51 Telescope In/Out Joystick Controller Boom Lift Up/Down Joystick Controller 10. Platform Rotation Switches (if equipped) 11. Platform Levelling Override Buttons 12. Drive Orientation System (DOS) Override Button 13. Horn Figure 3-9. Platform Control Station 3-14 – JLG Lift – 31210186...
  • Page 52 System Distress Indicator d- Drive Orientation Indicator e- Tilt Indicator Warning Light f- Overload Indicator Warning Light (If equipped) g- Slack Chain Indicator Warning Light h- Battery Discharge Indicator (BDI) i- Soft Touch Indicator (Optional) 31210186 – JLG Lift – 3-15...
  • Page 53 Drive Orientation ated in Creep mode. indicator will illuminate. This is a signal for the operator to verify that the drive control is being Yellow operated in the proper direction (i.e. controls reversed situations). 3-16 – JLG Lift – 31210186...
  • Page 54 5. Steer Switch - The thumb-operated steer switch on top of the control handle activates the steer wheels in the direction activated (right or left). 31210186 – JLG Lift – 3-17...
  • Page 55 Side slope is the switches allow the operator to adjust the automatic self angle of the surface the machine can be driven across. Refer to levelling system. Push-in and hold the Function Enable Table 5-1. 3-18 – JLG Lift – 31210186...
  • Page 56 When the machine is out of transport (stowed) position, the machine must not be operated on grade or side slopes greater than that is specified in Table 5-1. GRADE SIDESLOPE LEVEL Figure 3-11. Grade and Side Slope 31210186 – JLG Lift – 3-19...
  • Page 57 MENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. IF THE PLATFORM DOES NOT STOP WHEN CONTROL LEVER OR THE ENABLE BUTTON/TRIGGER SWITCH IS RELEASED, USE THE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. 3-20 – JLG Lift – 31210186...
  • Page 58 IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHILE DRIVING WITH THE MAST OR THE BOOM RAISED, LOWER THE MAST COMPLETELY, RETRACT THE TELESCOPE, LOWER THE BOOM AND DRIVE TO A SMOOTH, FIRM AND LEVEL SURFACE. 31210186 – JLG Lift – 3-21...
  • Page 59 To rotate the platform to the left or right, push and hold the Function Enable Button, use the Platform Rotate control switch to select the direction and hold until desired position is reached. Figure 3-13. Drive Orientation System (DOS) 3-22 – JLG Lift – 31210186...
  • Page 60 3. Return the controller to its centered (neutral) position to the movement is proportionally controlled by the dis- stop. tance of travel of the joystick. 3. Return the controller to its centered (neutral) position to stop. 31210186 – JLG Lift – 3-23...
  • Page 61 LEVEL BEFORE RAISING BOOM. When the tilt indicator warning is activated, the following func- tions are affected: -The Drive function is disabled out of stowed position. -Mast/Jib Lift and Swinging movements switch to Creep 3-24 – JLG Lift – 31210186...
  • Page 62 - A foreign body entering the guiding system. - A lack of lubrication (see Section 5). - An incorrect play (see the Service Manual). 31210186 – JLG Lift – 3-25...
  • Page 63 IF THE SELF RESCUE PROCEDURE FAILED, DISCONTINUE OPERATION placards, caution and warning decals so that they will be IMMEDIATELY. protected from hostile environment. DO NOT USE MANUAL DESCENT CONTROLS. 6. If necessary, charge the battery. 3-26 – JLG Lift – 31210186...
  • Page 64 The battery charger AC input plug (1) is located on the battery age drops below a minimum voltage or 30 days has compartment. elapsed. 31210186 – JLG Lift – 3-27...
  • Page 65 30 seconds of operation. Once it has been determined that the batteries and connections Fault are not faulty and fault 6 is again displayed after interrupting AC power for at least 10 seconds, the charger must be brought to a qualified service depot. 3-28 – JLG Lift – 31210186...
  • Page 66 - Platform must be fully lowered in the stowed position. - Remove all loose items from the machine. - Machine must be tied down to the truck bed or trailer deck as shown in Figure 3-14. Figure 3-14. Machine Tie-Down 31210186 – JLG Lift – 3-29...
  • Page 67 - Attach lifting straps/chains at BOTH lifting lugs as shown in THE ALLOWABLE TOWING SPEED IS 3 KM/H (1.9 MPH). THE MAXIMUM Figure 3-15. ALLOWABLE TOWING DISTANCE IS 500 M (0.3 MILES). Figure 3-15. Lifting the Machine 3-30 – JLG Lift – 31210186...
  • Page 68 NOTE: Any action to remove electrical power from the brakes such as, depressing the ground control emergency stop switch, or switching the key switch to OFF or PLATFORM MODE will re-engage the brakes. Figure 3-16. Electric Brake Release 31210186 – JLG Lift – 3-31...
  • Page 69 SECTION 3 – MACHINE CONTROLS, INDICATORS AND OPERATION NOTES: 3-32 – JLG Lift – 31210186...
  • Page 70 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 71 Cranes and forklift can be used to stabilize motion of the machine. Platform or Boom Caught Overhead If the platform or the boom becomes jammed or snagged in overhead structures or equipment, rescue the platform occu- pant(s) prior to freeing the machine. 31210186 – JLG Lift –...
  • Page 72 1. Position the key-select switch (1) to GROUND. 2. Push and hold the enable button (2). 3. Actuate the appropriate function button (3) until the desired elevation or position of the platform is achieved. Figure 4-1. Emergency Controls – JLG Lift – 31210186...
  • Page 73 JLG Industries, Inc. must be notified immediately of any inci- maintaining the Enable button on the third press, then dent involving a JLG product. Even if no injury or property press on the appropriate function. damage is evident, the factory should be contacted by tele- The alarm stops and the movement is performed.
  • Page 74 If the MSSO functionality is used, the fault indicator will flash NOT ELEVATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE and a fault code is set in the JLG Control System which must HAS BEEN REPAIRED, AND THAT ALL CONTROLS ARE OPERATING be reset by a qualified JLG Service Technician.
  • Page 75 Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual. Other Publications Available Specific to this machine: Service and Maintenance Manual......31210149 Illustrated Parts Manual........31210150 31210186 – JLG Lift –...
  • Page 76 11.5’ (3.52 m) From side wheel edge 4.00 m 4.95 m 13.0’ (3.95 m) Up and Over Clearance 6.95 m 22.8’ (6.95 m) Approximate Gross Machine Weight 4300 kg 4900 kg 9480 lbs (4300 kg) – JLG Lift – 31210186...
  • Page 77 Maximum Tire Load (per wheel) 2280 kg 2680 kg 5027 lbs (2280 kg) Maximum Hydraulic Pressure 18 MPa 2600 psi (18 MPa) Maximum Ground Bearing Pressure 12.5 kg/cm² 14 kg/cm² 178 psi (12.5 kg/cm²) Electrical System Voltage 31210186 – JLG Lift –...
  • Page 78 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE – JLG Lift – 31210186...
  • Page 79 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE 31210186 – JLG Lift –...
  • Page 80 6.5’ (1.99 m) Overall Machine Width 1.20 m 3.9’ (1.20 m) Overall Machine Length 3.65 m 11.8’ (3.60 m) Platform Size - Length 0.70 m 2.3’ (0.70 m) Platform Size - Width 1.05 m 3.4’ (1.05 m) – JLG Lift – 31210186...
  • Page 81 15 l (11.5 l usable) - (3.96 gal (3.04 gal usable)) Capacity TOUCAN 12E - TOUCAN 32E TOUCAN 12E Plus Hydraulic System (1) Approx. 20 l - (5.28 gal) Approx. 21.5 l - (5.68 gal) (1) - Including Tank 31210186 – JLG Lift –...
  • Page 82 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- Table 5-5. Battery Specifications tain the same required additives or be of comparable vis- cosities.
  • Page 83 Cinematic Viscosity @ 0°C (32°F) 280 cSt 198 cSt Cinematic Viscosity @ +40°C (104°F) 30.6 cSt 31 cSt Pour Point, Max. -58°C (-72.4°F) -60°C (-76°F) Flash Point, Min. 240°C (464°F) 230°C (446°F) Viscosity Index ISO 6743-4 Classification 31210186 – JLG Lift –...
  • Page 84 5. Telescopic Mast Lubrication 2. Oil Level 6. Lifting Chains Lubrication 3. Tires & Wheels 7. Overload System Verification (If Equipped) 4. Turntable Bearing Lubrication 8. Tilt Sensor Verification Figure 5-3. Operator Maintenance & Lubrication Diagram 5-10 – JLG Lift – 31210186...
  • Page 85 BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING, ALLOW NO OPEN FAMES, SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA WHILE CHARGING BATTERIES. CHARGE BATTERIES ONLY IN A WELL VENTILATED AREA. Figure 5-4. Chassis Hood Removal 31210186 – JLG Lift – 5-11...
  • Page 86 - Fill the reservoir (1) with distilled water. - Depress and hold the filling pump activation button (2). 1. Water Reservoir - Release the button when the flow indicator (3) slows down. 2. Pump Activation Button 3. Flow Indicator + Filter 5-12 – JLG Lift – 31210186...
  • Page 87 NOT COME INTO CONTACT WITH SKIN OR CLOTHING. WEAR PROTEC- TIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES. NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING SODA AND WATER. Figure 5-7. Draining the Water 1. Battery Container 2. Plunger 3. Bulb 31210186 – JLG Lift – 5-13...
  • Page 88 Battery Voltage and Electrolyte Specific Gravity NOTE: If important disparities are noticed between gravity/volt- age of different cells or if the gravity values are lower than 1.240kg/l (after a complete charge) contact JLG Product NOTE: Voltage and specific gravity measures should not be per- Support.
  • Page 89 Low temperatures decrease battery capacity. The battery must FOR A LONG PERIOD OF TIME, CHARGE THE BATTERY AND CHECK be fully charged when the machine is operated in a cold envi- ELECTROLYTE LEVEL IN THE CELLS. ronment. 31210186 – JLG Lift – 5-15...
  • Page 90 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE Battery Troubleshooting 5-16 – JLG Lift – 31210186...
  • Page 91 Fill until oil level is between the MIN and MAX markings (4). Hydraulic Oil Replacement Interval - After first 50 hours of operation and every 250 hours Figure 5-9. Hydraulic Oil Check thereafter. 31210186 – JLG Lift – 5-17...
  • Page 92 1. Start all lug nuts by hand to prevent cross threading. DO tire must be replaced: NOT use a lubricant on threads or nuts. 76 mm long, 19 mm wide, 19 mm deep 5-18 – JLG Lift – 31210186...
  • Page 93 140 N.m (103 lb.ft) 210 N.m (155 lb.ft) 4. Wheel lug nuts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 month or 125 hours of operation. 31210186 – JLG Lift – 5-19...
  • Page 94 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE DECAL INSTALLATION Figure 5-11. Decal Installation - Sheet 1 5-20 – JLG Lift – 31210186...
  • Page 95 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE Figure 5-12. Decal Installation - Sheet 2 31210186 – JLG Lift – 5-21...
  • Page 96 SECTION 5 – GENERAL SPECIFICATIONS AND MAINTENANCE Figure 5-13. Decal Installation - Sheet 3 5-22 – JLG Lift – 31210186...
  • Page 97 AU2198 AU2198 AU2198 AU2198 AU2215 AU2215 AU2228 AU2228 AU2228 AU2228 AU2101 AU2101 AU2101 AU2101 AU2101 AU2101 AU2229 AU2229 AU2229 AU2229 AU2102 AU2102 AU2120 AU2141 AU2148 AU2148 AU2229 AU2229 AU2103 AU2103 AU2118 AU2144 AU2150 AU2150 31210186 – JLG Lift – 5-23...
  • Page 98 2. From ground control station, raise the mast to gain access to the turntable plate. 3. Locate the access holes (1) on the turntable plate. Figure 5-14. Swing Bearing Race Lubrication 4. Lubricate using a grease gun through both grease fit- tings (2). 5-24 – JLG Lift – 31210186...
  • Page 99 4. Apply grease on the accessible bearing teeth using a brush (1). 5. Fully swing the structure to the left. 6. Complete the operation on the rest of bearing teeth. Figure 5-15. Swing Bearing Teeth lubrication 31210186 – JLG Lift – 5-25...
  • Page 100 Table 5-11. Recommended Viscosity Grade TEMPERATURE ISO VISCOSITY GRADE -15°C to 0°C (5° to 32°F) 15 to 32 mm²/s (cSt) 0°C to 50°C (32°F to 122°F) 46 to 150 mm²/s (cSt) 5-26 – JLG Lift – 31210186...
  • Page 101 - No alarm should be triggered. If the overload system does not activate as instructed, have a qualified technician calibrate and verify the system before plac- ing the machine into service. Figure 5-16. Overload System Verification 31210186 – JLG Lift – 5-27...
  • Page 102 Table 5-1. 6. If the tilt warning is not activated within the indicated angle values, the tilt sensor must be recalibrated by a qualified technician before placing machine into service. Figure 5-17. Jacking Points 5-28 – JLG Lift – 31210186...
  • Page 103 • Prohibited movements are indicated by the orange light indicator on the platform control panel. 2. From the Ground Control Console: • An acoustic alarm sounds. Repeat steps 1 to 2 for each slack chain sensor. Figure 5-18. Slack/Broken Chain Sensors 31210186 – JLG Lift – 5-29...
  • Page 104 The vibration total value to which the hand-arm system is sub- jected does not exceed 2.5 m/s². The highest root mean square value of weighted acceleration to which the whole body is sub- jected does not exceed 0.5 m/s². 5-30 – JLG Lift – 31210186...
  • Page 105 SECTION 6 – INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Type of machine: ________________________________________ Machine Serial Number: __________________________________ Table 6-1. Inspection and Repair Log Date Comments 31210186 – JLG Lift –...
  • Page 106 SECTION 6 – INSPECTION AND REPAIR LOG Table 6-1. Inspection and Repair Log Date Comments Name: ______________________________________________ Signature: _____________________________________________ – JLG Lift – 31210186...
  • Page 108 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

This manual is also suitable for:

Toucan 32eToucan 12e