Summary of Contents for Harken LokHead 500
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Page 1: Instruction Manual
Winch LokHead 500 INLH500 Instruction Manual Original Instructions Please read these instructions carefully before operating equipment. Rev. 02 ULH500_04/04/2016... -
Page 3: Table Of Contents
Intended Use ��������������������������������������������������������������������������������������������������������������������������������������8 Improper Use �������������������������������������������������������������������������������������������������������������������������������������8 Personal Protective Equipment (PPE) ������������������������������������������������������������������������������������������������9 Residual Risks �����������������������������������������������������������������������������������������������������������������������������������9 Safety Information ........................ 9 Winch LokHead 500 ......................10 System Description ��������������������������������������������������������������������������������������������������������������������������10 Standard Configuration ..........................10 Tripod Use Configuration .......................... 10 Outline ���������������������������������������������������������������������������������������������������������������������������������������������11 Standard Configuration ..........................11 Tripod Use Configuration .......................... - Page 4 ENGLISH 04-04-16...
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Page 5: Introduction
This manual is for qualified operators (refer to the Safety Information chapter for more information)� Improper use of the device or incorrect maintenance could cause severe damage or death� Harken accepts no responsibility for damage, personal injury or death caused by failure to observe the safety information and instructions in this Manual�... -
Page 6: General Information
IDENTIFICATION DATA AND PLATES ON THE DEVICE Each device is identified by a CE plate on which the reference data of the device are inscribed indelibly� Always quote these references when contacting the manufacturer or service centres� Winch LokHead 500 INLH500 via Marco Biagi, 14 Compliant: Serial No. -
Page 7: Model For Declaration Of Ec Compliance
95/16/CE; Regulations reference: EN 13157:2009 Technical standards used: EN 1496:2007 Class B and authorises Name and Surname: Andrea Merello Address: HARKEN ITALY S.p.A. Via Marco Biagi, 14 Post code: 22070 Province: Como City: Limido Comasco Country: Italy to carry out the technical file for it HARKEN ITALY S.p.A. -
Page 8: Technical Support Information
Use of the LokHead Winch for lifting loads is permitted to a general user in accordance with National Regulations & Working Guidelines/Practices� Harken is not responsible for damage caused by the LokHead Winch to people, animals or property in the case of: - use of the LokHead Winch by operators not qualified operators for liting people... -
Page 9: Personal Protective Equipment (Ppe)
- in an explosive atmosphere - after it has fallen from a height of more than 1 meter onto a hard surface� In this case the device must be returned to the manufacturer or to a Harken authorised repair centre - with wire rope... -
Page 10: Winch Lokhead 500
Winch LokHead 500 SYSTEM DESCRIPTION Standard Configuration Pos. Description Knob Stripper Arm Drum Removable Skirt Handle Socket Handle Lock Winch Handle Tripod Use Configuration Pos. Description Control Lever Winch Lokhead 500 Plate Tripod Adapter Anchor Device Connector Winch Handle ENGLISH... -
Page 11: Outline
Winch LokHead 500 OUTLINE Standard Configuration 04-04-16 ENGLISH... -
Page 12: Tripod Use Configuration
Winch LokHead 500 Tripod Use Configuration ENGLISH 04-04-16... -
Page 13: Max Working Load
Winch LokHead 500 MAX WORKING LOAD The Max Working Load of the Winch LokHead 500 is: - 500 kg (1102,31 lb) for lifting loads - 240 kg (529,11 lb) for lifting person in rescue operation WARNING! Do not apply a load greater than the Max Working Load to the Winch LokHead. -
Page 14: Lokhead Winch Installation
If you have questions or concerns, ® Harken Tech Service is at your disposal at techservice@harken�it� ® NOTE! 1/4" Hex Head bolts do not fit in the holes and cannot be used to mount winch. - Page 15 Winch LokHead 500 To install the winch you must remove the winch skirt and use five (5) M6 Hex Head (HH) Bolts (Galvanized, 10�9 UNI EN ISO 4014:2003)� Tools needed: One medium flat-bladed screwdriver 1� Remove the skirt with the help of the screwdriver placed as 2�...
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Page 16: Final Installation
When downloading winch templates make sure you have correct size paper and that printer will output at 100%. Before drilling holes verify that template is correct in every detail. Harken cannot be responsible for incorrectly drilled holes because of a faulty template. -
Page 17: Mounting Template - Lokhead Winch
Winch LokHead 500 Mounting Template - Lokhead Winch Ø80 - cut out winch outside Ø157 Ø123 final pinion position n°5 holes - Ø6 Mounting Template - Plate Adapter Ø13 Drilling template of the holes provided for fastening with M12 screws... -
Page 18: Lokhead Winch, Plate And Plate Adapter Installation
2400 kg� It is installer's responsibility to choose correct bolts, taking into account loads they will have to withstand� Harken assumes no responsibility to incorrect installation of winch and plate adapter or for use of incorrect mounting bolts� ENGLISH... - Page 19 Winch LokHead 500 WARNING! Failure to use correct number and type of mounting fasteners or failure to ensure correct mounting surface strength can result in winch pulling off suddenly and unexpectedly during high loads, possibly resulting in severe injury or death.
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Page 20: Lokhead Winch, Plate And Tripod Adapter Installation
Winch LokHead 500 LOKHEAD WINCH, PLATE AND TRIPOD ADAPTER INSTALLATION WARNING! Before installing the plate on the leg tripod check the dimensional compatibility between them. Adapter plate PARALLEL see note below Clamping plate Clamping wing-nut Round section diameter range: Ø40-Ø65 mm NOTE: Set the adjusting nut according to "B"... - Page 21 Winch LokHead 500 To install the winch on a tripod follow the procedure below: 1� Position the tripod adapter on the tripod 2� Tighten the two nuts with a wrench� Planes must be parallel 3� Tighten the 2 wing nuts�...
- Page 22 Winch LokHead 500 4� Position the winch and plate on the tripod adapter� 5� Fix surely the plate with the self-locking nut� 6� Insert the winch handle into the socket� 7� Engage the connector and the anchor device to the plate on the winch side, and to a safe anchorage point on the opposide side�...
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Page 23: Using The Device - Checking The Device Before Use
Winch LokHead 500 To the load To the Anchorage Point USING THE DEVICE - CHECKING THE DEVICE BEFORE USE Before and after every use, visually inspect the Winch LokHead and plate for signs of wear, damage or failure� If such signs are present, do not use the device�... -
Page 24: Using The Device - Checking The Device Before Use
Winch LokHead 500 USING THE DEVICE - CHECKING THE DEVICE BEFORE USE WARNING! Before each use, visuallly inspect the LokHead winch for signs of wear, damage or failure. If such signs are present, do not use the device. if the worn or defective parts are not immediately replaced, the manufacturer will assume no responsibility for resulting damage or accidents. - Page 25 Winch LokHead 500 WARNING! Take at least two turns of the rope around the winch drum, and if it slips under load increase the number of turns to a maximum of four, taking care not to overlap the rope. NOTE! The number of turns needed round the winch drum depends on the load and the condition of the rope.
- Page 26 Winch LokHead 500 CORRECT INCORRECT WARNING! Ensure correct placement of the rope on the stripper arm and into the spring loaded selftailing jaws. Gear Faster = Less Power Gear Slower = More Power 5� Begin turning handle counterclock-wise� Gears engage 6�...
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Page 27: Lowering Load
Winch must be completely overhauled, cleaned, and lubricated at least every 12 months� Harsh environment and/or heavy use may require more frequent maintenance� After inspection, replace worn or damaged components with genuine Harken parts� NOTE! Do not replace or modify winch with a part that was not designed for it. -
Page 28: Spare Parts
Installation and maintenance of winches must be carried out exclusively by trained personnel. Spare Parts Spare parts can be ordered from Harken as described in the Harken Worldwide Limited Warranty using the part number in ®... - Page 29 Winch LokHead 500 Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention 04-04-16 ENGLISH...
- Page 30 Winch LokHead 500 Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention ENGLISH 04-04-16...
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Page 32: Worldwide Limited Warranty
Refer to the Harken World Limited Warranty on the website at: http://www.harkenindustrial.com/ The product warranty is accepted only if it has been maintained as specified in this Manual by Harken authorized personnel and is accompanied by Maintenance Schedule properly compiled...