Introduction; Important Safety Notice; Notation Explanation - Air Lift LoadLifter 5000 Ultimate Installation Manual

Introduction

The purpose of this publication is to assist with the installation, maintenance and
troubleshooting of the LoadLifter 5000 Ultimate air spring kit . LoadLifter 5000 Ultimate utilizes
sturdy, reinforced, commercial grade single- or double-bellows (depending on the kit) . The
bellows are manufactured like a tire with layers of rubber and cords that control growth . An
internal jounce bumper inside the spring absorbs shock and eliminates harsh jarring on rough
roads . The internal jounce bumper replaces the factory bumper and allows the air springs to
safely be run at zero air pressure . LoadLifter 5000 Ultimate kits are recommended for most
3/4 and 1 ton pickups and SUVs with leaf springs, and provide up to 5,000 pounds of load-
leveling support with air adjustability from 5-100 PSI . The kits are also used in motorhome
rear kits and some motorhome fronts where leaf springs are used .
It is important to read and understand the entire installation guide before beginning installation
or performing any maintenance, service or repair . The information here includes a hardware
list, tool list, step-by-step installation information, maintenance tips, safety information and
a troubleshooting guide .
Air Lift Company reserves the right to make changes and improvements to its products and
publications at any time . For the latest version of this manual, contact Air Lift Company at
(800) 248-0892 or visit our website at www .airliftcompany .com .

IMPORTANT SAFETY NOTICE

The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload
of the vehicle . Check your vehicle's owner's manual and do not exceed the maximum load
listed for your vehicle .
Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle
(including passengers and cargo) . This number — along with other weight limits, as well
as tire, rim size and inflation pressure data — is shown on the vehicle's Safety Compliance
Certification Label.
Payload: The combined, maximum allowable weight of cargo and passengers that the
vehicle is designed to carry . Payload is GVWR minus the Base Curb Weight .

NOTATION EXPLANATION

Hazard notations appear in various locations in this publication . Information which is
highlighted by one of these notations must be observed to help minimize risk of personal
injury or possible improper installation which may render the vehicle unsafe . Notes are used
to help emphasize areas of procedural importance and provide helpful suggestions . The
following definitions explain the use of these notations as they appear throughout this guide.
INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL
DANGER
INJURY OR DEATH .
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE
WARNING
PERSONAL INJURY OR DEATH .
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE
CAUTION
TO THE MACHINE OR MINOR PERSONAL INJURY .
NOTE
Indicates a procedure, practice or hint which is important to highlight.
2
LoadLifter 5000 Ultimate
MN-944