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DeVilbiss JUPITER-K Operation Manual page 3

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PREVENTIVE MAINTENANCE
1. Daily lubrication and cleaning is necessary to maintain the best condition of the gun.
2. To clean the gun body, wipe exterior with solvent dampened cloth. Do not submerge the gun body in solvent as any
solids may get into the air passage causing troubles.
3. Do not leave the gun with solvent remained in the fluid cup. Clean the spray gun after use with clean solvent and by
emptying the cup. To clean the fluid cup after use, remove remaining paint through appropriate solvent and flush down
the residual paint.
4. The Air Cap can be immersed in solvent and brushed down for cleaning. If orifices are clogged, use a toothpick to
remove obstruction. Never use a steel wire or hard instrument. This will damage air cap and result in a distorted
spray pattern.
5. Do not immerse any plastic parts in solvent for long time.
6. Certain portions of gun should be lubricated. Do not lubricate to any portion where not instructed. For lubrication,
SSL-10 Gun Lube* is recommended (*sold separately, vegetable oil that does not repel paint materials).
7. The following portions should be lubricated regularly; Trigger Bearing Stud Screw (16), Pattern Valve (14), and Adjusting
Screw (13), Air Valve Stem (15), and portion of Packing Gland (8) where Needle (11) comes in and out.
8. When installing Air Cap (4), make sure no foreign materials adhered on Retaining Ring (1) and thread of Baffle (6).
Inject one drop of Gun Lube SSL-10.
9. Apply non-silicone grease lightly on Needle Spring (12) and Air Valve Spring (15). Do not apply too much grease as it
may clog the air passage.
REPLACEMENT OF PARTS
Before replacing gun parts, remove materials from the gun for cleaning. Then release the air pressure in the gun and
disconnect air hoses. All repairs should be made on a clean flat surface. Use only appropriate tools indicated for
replacement of parts.
Fluid Tip (5) and Needle (11)
1. It is recommended to replace Fluid Tip (5) and Needle (11) as a set.
2. Loosen Pattern Valve (14) completely by turning the knob counterclockwise.
3. Remove Adjusting Screw (13) and Needle Spring (12) and then withdraw Needle (11) from the gun body.
4. Remove Retaining Ring (1) and Air Cap (4).
5. Remove Fluid Tip (5) by using socket wrench or offset wrench and Baffle (6) can also be removed.
6. Recommended torque of Fluid Tip (5) is 8N・m.
Fluid Inlet (21) and Air Connector (19)
Fluid Inlet (21) and Air Connector (19) are fixed together by sealing material. Do not disassemble these connectors if it
is not necessary.
Pattern Valve (14)
When disassembling and reassembling Pattern Valve ( 14 ) , turn the knob completely counterclockwise and then
disassemble or reassemble them.
Air Valve Assembly (15)
Valve Seal Replacing Tool is required for replacing Valve Seal (15) and it is provided when you purchase Air Valve
Assembly (15). When replacing Air Valve, be careful not to damage the surface of seals of Gun Body, and Air Valve
to prevent air leakage.
1. Using Hexagon Wrench 2.5mm (from the market) for removing the Trigger Screw (16) and then remove Trigger (17).
2. Remove Air Valve Assembly (15) by using 14mm offset wrench.
3. Withdraw Valve Spring from spring pad.
4. Withdraw Valve Rear Seal, using the Valve Seal Replacing Tool. Disassembling of Air Valve is now completed.
5. The next is assembling. Insert and place the Valve Seal at the end of valve hole of gun body by using Replacing Tool.
6. Insert new spring, ensuring the end with the plastic bearing pad goes in first.
7. Insert Air Valve Assembly (15) into gun.
8. Tighten Air Valve Assembly using fingers first and then tighten with offset wrench 14mm which is available in the market.
9. Replace Trigger (17) using Hexagon Wrench 2.5mm.
Needle Packing (8)
1. Using Hexagon Wrench 2.5mm (from the market) for removing the Trigger Screw (16) and then remove Trigger (17).
2. Remove Fluid Adjusting Knob(13) and Needle Spring with Spring Pad(12) from gun, and then remove Fluid Needle(11).
3. Loosen and remove Packing Nut (8) using a straight blade screw driver.
4. Reassembling the Packing (8). Assemble into gun body by hand and then tighten using a screwdriver.
5. Insert Fluid Needle (11), and then Needle Spring with Pad (12), and Needle Adjusting Knob (13). Reinstall Trigger (17).
6. Trigger gun several times to verify correct operation.
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