gledhill BOILERMATE CP BMSCP120 Instruction Manual

Mains pressure hot water

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BOILERMATE CP
MAINS PRESSURE HOT WATER
THERMAL STORE FOR USE WITH
CENTRAL PLANT BOILERS
DESIGN, INSTALLATION & SERVICING
ONE NAME. EVERY SOLUTION.
INSTRUCTION MANUAL
WWW.GLEDHILL.NET

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Summary of Contents for gledhill BOILERMATE CP BMSCP120

  • Page 1 BOILERMATE CP MAINS PRESSURE HOT WATER THERMAL STORE FOR USE WITH CENTRAL PLANT BOILERS INSTRUCTION MANUAL DESIGN, INSTALLATION & SERVICING ONE NAME. EVERY SOLUTION. WWW.GLEDHILL.NET...
  • Page 2: Table Of Contents

    Building Regulations and should be provided to the customer for future reference. Gledhill’s first priority is to give a high quality In the interest of continuously improving the BoilerMate CP range, Gledhill Building Installers are required to carry out installation, commissioning and servicing work in service to our customers.
  • Page 3: Design

    DESIGN DESIGN Table 1.1 Technical Specification BoilerMate CP 1. Boiler ow 2. Backup immersion heater Product Stock Code BMSCP120 BMSCP150 BMSCP180 BMSCP220 3. PHE pump Energy efficiency class 4. Cold Feed watts 5. CW inlet Heat loss 6. HW outlet kWh/24hr 1.56 1.58...
  • Page 4 If the recommended that any replacements should manual fill method is chosen the heights can be obtained from Gledhill Spares. be reduced by 125mm. The immersion heater is fitted with control If pipework needs to rise vertically adjacent thermostats and overheat thermostats.
  • Page 5 DESIGN DESIGN Plan Of Appliance Connections Note: The diagram below shows the top up Hot and Cold Water System cistern with ballvalve and warning/overflow Connection Details/Dimensions For Top Of Unit The BoilerMate CP units are supplied on an pipe which can be supplied as an optional extra General installation base to allow the pipe runs to if required.
  • Page 6: System Details

    BoilerMate CP heat exchanger It is also essential that if an alternative pipework material/system is chosen the pressure outlets please discuss with the Gledhill coil, the pressure loss over the central heating system components and all other manufacturer confirms that the design criteria of the new system is at least equivalent technical department.
  • Page 7: Installation

    DESIGN INSTALLATION In this diagram an additional pump is shown The appliance is designed to be installed in an airing/cylinder cupboard and the Coil flow and return fitted because the pressure loss in the central Zone valve Diverter Valve  relevant minimum dimensions are provided in the Technical Data section of this (not mid position) CH Bypass heating system is too large for the district pump.
  • Page 8: Installation

    INSTALLATION INSTALLATION Preparation/placing The Appliance In Pipework Connections Position. The position of the pipework connections is The appliance is supplied shrink wrapped on shown opposite. The exact location dimensions a timber installation base with the F&E cistern are listed in the Technical Data section of this on top of the unit.
  • Page 9 INSTALLATION INSTALLATION Feed And Open Vent Pipe It is normally envisaged that the top up cistern will be located in the same cupboard as the BoilerMate CP appliance itself to maintain a dry roof space. The cold feed/open vent pipework assembly (as supplied) should be used to install the top up cistern directly on top of the appliance.
  • Page 10 INSTALLATION INSTALLATION The following control wiring diagrams ensure Store  Room 2 port  3 port  Store  2 port  Room 3 port  that the district heating system is isolated from thermostat zone valve thermostat divert valve thermostat thermostat zone valve divert valve the dwelling when charging is not required. ML MN E PL SL ML MN E PL SL ML MN E PL SL ML MN E PL SL...
  • Page 11: Commissioning

    (From J3) This must be completed during commissioning and left with the product to meet the Warranty conditions offered by Gledhill. • Check dip switches set correctly • The correct settings for tube diameter 22mm is switch no. 3 on.
  • Page 12: Servicing

    9. DO ensure that the functioning and control of the system is explained to the After this, spares can be obtained direct from occupant. Gledhill Spares or through any of the larger 10. DON’T place any clothing or other combustible materials against or on top of this plumbers merchants/specialist heating spares appliance.
  • Page 13: Fault Finding

    SERVICING AND MAINTENANCE SERVICING AND MAINTENANCE Test Equipment Electrical power connections The initial assumption in this procedure is that the plumbing and water supply is Reference schematic Check procedure working effectively. If in doubt please confirm and refer to the end of this section for opposite advice on specific components.
  • Page 14 SERVICING AND MAINTENANCE SERVICING AND MAINTENANCE Check for presence of overheat link GND GND Combined flow HW temperature An overheat link connection should be present in connection Junction 7. If you are sensor fitting a new board the overheat link that is on the board just removed must be retained as the newly supplied board will not have one fitted.
  • Page 15 SERVICING AND MAINTENANCE SERVICING AND MAINTENANCE Check pump electrical circuits Meaning Diagnosis Cause Remedy Lights green Normal running Pump runs according Normal operation PWM input Blinks quick green Normal stopped Pump in standby Blinks red/ green Abnormal running mode The pump has stopped Under voltage U<160 V Check voltage supply -pump stopped but still...
  • Page 16 APPENDIX APPENDIX water Savings water Related Costs Can Be Reduced By good Plumbing Practice 2 tap 5, 6 or half open Over 8 l/m 20 l/m Unregulated Fitted with regulator TAPS & MIXERS 4 Fixing Options For taps & Mixers 1.
  • Page 17: Notes

    Make sure you and This assessment will cover the largest unit within each product range manufactured any others helping know the route by Gledhill. you intend to take that it is clear of any obstructions. Never jerk the load as this will add a little extra force and For specific weights and dimensions please refer to technical data section.
  • Page 18 NOTES NOTES NOTES NOTES Page 34 Page 35...
  • Page 19: Terms & Conditions

    MUST NOT BE REMOVED OR ALTERED IN ANY WAY OR THE GUARANTEE WILL NOT BE VALID. GLEDHILL WILL (i) economic loss which shall include loss of in the event that the Purchaser shall sell any of the goods pursuant to clause (6) hereof, the Purchaser shall...
  • Page 20: Benchmark

    demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights. MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST SERVICE RECORD Customer name: Telephone number:...
  • Page 21 T: 01253 474550 enquiries@gledhill.net WWW.GLEDHILL.NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice. It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website.It is an offence...

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