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Vacon 100X series Applications Manual

Solar pump application
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Solar pump application manual

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  • Page 1 100 x ® ac drives Solar pump application manual...

  • Page 3: Table Of Contents

    INDEX Document: DPD01602A Version release date: 25.6.14 Corresponds to software package AMIT1181_V102.vcx Vacon 100X Solar Pump Application ..............2 Specific functions of Vacon Solar pump application ............2 Safety....................... 4 Danger ..........................4 Warnings ........................... 4 Startup......................6 First Start-up........................6 Description of the applications ..................
  • Page 4 • 1 Application parameter lists..................... 66 6.1.1 Column explanations ...................... 67 6.1.2 Group 3.1: Motor settings ....................67 6.1.3 Group 3.2: Start/Stop setup .................... 72 6.1.4 Group 3.3: References..................... 74 6.1.5 Group 3.4: Ramps And Brakes..................78 6.1.6 Group 3.5: I/O Config ....................... 79 6.1.7 Group 3.6: Fieldbus DataMap..................

  • Page 5: Vacon 100X Solar Pump Application

    100X S ACON OLAR PPLICATION The Vacon AC drive contains a preloaded Vacon 100X Solar Pump application for instant use. Specific functions of Vacon Solar pump application ® The Vacon 100X Solar Pump application allows flexible use of VACON 100X frequency con- verters.
  • Page 6 • 3 Vacon 100X Solar Pump Application...

  • Page 7: Safety

    (if no keypad is attached, see the indicators on the cover). Wait an additional 30 seconds before starting any work on the connections of Vacon 100X Drive. After expiration of this time, use measur- ing equipment to absolutely ensure that no voltage is present. Always ensure...
  • Page 8 • 5 Safety...

  • Page 9: Startup

    Wizard. If pressed at the first question, the Startup Wizard will be cancelled. RESET Once you have connected power to your Vacon 100 X AC drive, follow these instructions to eas- ily set up your drive. NOTE: You can have your AC drive equipped with a keypad with either a graphical or a text key- pad.
  • Page 10 • 7 Startup Run Startup Wizard? Push the OK button unless you want to set all parameter values manually. Standard Local/Remote Multi-step speed Make a selection of an application (P1.2 Application,ID212) PID control Multi-purpose Motor potentiometer Set a value for P3.1.2.2 Motor...
  • Page 11 After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the param- eter B1.1.2 Start-up Wizard. Then set the value to Activate. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 12: Description Of The Applications

    M1 Quick setup parameter group In the Quick Setup parameter group you will find the different wizards of the Vacon 100 X Solar Pump Application. The wizards help you to quickly set up your drive for use prompting you for a number of essential data.
  • Page 13 Selection of remote control place (start/stop). Can be used to change back to remote control from Vacon P1.21 Rem.Ctrl. Place Live e.g. in case of a broken panel. 0=I/O control 1=Fieldbus control Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 14 • 11 Startup Table 1. Quick setup parameter group Selection of ref source when control place is I/O A 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus P1.22 I/O A Ref sel 4 = AI1...
  • Page 15 53 = Block Out.10 54 = No function 55 = No function 56 = Auto-cleaning active 57 = Motor Switch Open 58 = TEST (Always Closed) 59 = No function Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 16 • 13 Startup Table 1. Quick setup parameter group 1100 P1.28 Basic R02 function See P1.27 0=TEST 0% (Not used) 1=TEST 100% 2=Output freq (0 -fmax) 3=Freq reference (0-fmax) 4=Motor speed (0 - Motor nominal speed) 5=Output current (0-I nMo-...

  • Page 17: Standard Application

    P1.4 15.0 preset frequency with the digital input DI5. Make the selection of a preset frequency with P1.31.3 Preset Freq 3 P1.3 P1.4 20.0 the digital input DI4 and DI5. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 18: Local/Remote Application

    • 15 Startup 3.2.2 Local/Remote application Use the Local/Remote application when, for example, it is necessary to switch between 2 dif- ferent control places. To change between the Local and the Remote control place, use DI6. When Remote control is active, you can give the start/stop commands from Fieldbus or from I/O terminal (DI1 and DI2).

  • Page 19: Multi-Step Application

    DigIN FALSE = OK P1.33.9 Ext fault close SlotA.3 TRUE = External fault DigIN FALSE = External fault P1.33.10 Ext fault open Slot0.2 TRUE = OK Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 20: Pid Control Application

    • 17 Startup 3.2.4 PID Control application You can use the PID control application with processes where you control the process variable (for example pressure) through control of the speed of the motor. In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal.
  • Page 21 AI’s and ProcessDataIn are handled as percent (0.00- 100.00%) and scaled accord- ing to Setpoint minimum and maximum. NOTE: Pro- cessDataIn signals use 2 decimals. P1.34.6 Keypad SP 1 Varies Varies Varies Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 22 • 19 Startup Table 5. PID Control start-up wizard menu Drive goes to sleep mode when the output frequency stays below this limit for a P1.34.7 SP 1 Sleep Freq 0.00 320.00 0.00 1016 time greater than that defined by parameter Sleep delay.

  • Page 23: Multi-Purpose Application

    Provided that the program- mable U/f curve has been selected (par. P3.1.4.1) , this P1.35.9 U/f Mid Freq 0.00 P3.1.4.2 Varies parameter defines the mid- dle point frequency of the curve. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 24 • 21 Startup Table 6. Multi-purpose start-up wizard menu Provided that the program- mable U/f curve has been selected (par. P3.1.4.1), this P1.35.10 U/f Mid Voltg 100.0 100.0 parameter defines the mid- dle point voltage of the curve. This parameter defines the zero frequency voltage of the P1.35.11...

  • Page 25: Motor Potentiometer Application

    1 = Reset if stopped 2 = Reset if powered down Make the selection of a preset frequency with P1.36.3 Preset Freq 1 P1.3 P1.4 20.0 the digital input DI4 and DI5. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 26: User Interfaces

    Keypad of the drive The control keypad is the interface between the Vacon 100 AC drive and the user. With the con- trol keypad it is possible to control the speed of a motor, to supervise the state of the equip- ment and to set the AC drive's parameters.

  • Page 27: Vacon Graphical Keypad

    4. Confirm change with OK button or ignore change by returning to previous level with Back/ Reset button. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 28 • 25 User Interfaces STOP READY STOP READY STOP READY    Start/Stop Setup Rem Control Place Rem Control Place ID:172 M3.2.1 M3.2.1 M3.2.1 Rem Control Place Edit I/O Control FieldbusCTRL BACK KeypadStopButton RESET Help I/O Control Start Function...
  • Page 29 4. The display will return to the same location as it was when the button was pushed. However, if the Remote control place was changed to Local (Keypad) you will be prompted for keypad reference. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 30 • 27 User Interfaces STOP READY Keypad STOP Ready Keypad STOP READY Keypad Main Menu Choose action Local/Remote ID:1805 ID:211  Monitor Change direction ( 7 ) FUNCT Local Control page  Parameters ( 15 ) Local/Remote Remote Remote ...
  • Page 31 3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm. 4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.) Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 32 • 29 User Interfaces Copying parameters This feature is available in graphical keypad only. NOTE: The parameter copy function can be used to copy parameters from one drive to another. The parameters are first saved to the keypad, then the keypad is detached and connected to another drive.
  • Page 33 Edit 230.00 V favorites. Press OK to continue. Motor Nom Freq Help 50.00 Hz Motor Nom Speed Add to favorites 1430 rpm Figure 10. Adding item to Favorites Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 34: Vacon Text Keypad

    • 31 User Interfaces 4.1.5 Vacon text keypad Text keypad You can also choose a so-called for your user interface. It has mainly the same functionalities as the graphical keypad although some of these are somewhat limited. 4.1.5.1 Keypad display The keypad display indicates the status of the motor and the drive and any irregularities in mo- tor or drive functions.
  • Page 35 , the control place will still switch to Keypad if is selected. Switching between Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the "Local/Remote" (ID211) parameter. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 36 • 33 User Interfaces Changing control places Remote Local Change of control place from (keypad). 1. Anywhere in the menu structure, push the FUNCT button. 2. Using the arrow buttons, select Local/Remote and confirm with the OK button. 3. On the next display, select Local or Remote and again confirm with the OK button.
  • Page 37 3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm. 4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.) Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 38: Vacon Live

    User Interfaces Vacon live Vacon Live is a PC tool for commissioning and maintenance of the Vacon® 10, Vacon® 20, and Vacon® 100 AC drives). You can download Vacon Live from www.vacon.com. The Vacon Live PC tool includes these functions.

  • Page 39: Menu Structure

    Power unit settings Keypad RS-485 Ethernet User settings Language selections Application selection Parameter backup* Drive name See chapter . Favorites User levels See chapter 4.3.8. *. Not available in text keypad Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 40: Quick Setup

    User Interfaces 4.3.1 Quick setup In the Quick Setup parameter group you will find the different wizards of the Vacon 100 X Solar Pump Application. More detailed information on the parameters of this group you will find in chapter 3.
  • Page 41 Monitoring of values related to Maintenance counters. Fieldbus data Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning. Solar Monitoring of values related to Solar specific application. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 42: Parameters

    • 39 User Interfaces 4.3.3 Parameters Through this submenu, you can reach the application parameter groups and parameters. More information on parameters in chapter 6. 4.3.4 Diagnostics Active faults Reset faults Fault history Counters Software Under this menu, you can find info.
  • Page 43 Power on time Power on time in hours, min- V4.4.14 hh:min:ss (text keypad) utes and seconds Start command The number of times the V4.4.15 2295 counter power unit has been started. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 44 • 41 User Interfaces 4.3.4.5 Trip counters Table 13. Diagnostics menu, Trip counters parameters Code Parameter Unit Default Description Resettable energy counter. NOTE: The highest energy unit shown on the standard keypad is MW. Should the counted energy exceed 999.9 MW, no unit is shown on the keypad.

  • Page 45: I/O And Hardware

    Analogue output 1 0.00 signal V5.1.13 Relay output 1 Status of relay output signal V5.1.14 Relay output 2 Status of relay output signal V5.1.15 Relay output 3 Status of relay output signal Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 46 The available I/O can be expanded with optional boards to be inserted in board slots D and E. More information about the installation of optional boards you will find in the Vacon 100 X In- stallation manual.
  • Page 47 User Interfaces vacon • 44 Given the standard I/O board compilation on the Vacon 100 AC drive, there are 6 digital inputs available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are referred to as follows: Table 17.
  • Page 48 • 45 User Interfaces Figure 17. Programming digital inputs with text keypad Table 18. Programming digital inputs PROGRAMMING INSTRUCTIONS Graphical keypad Text keypad Arrow 1. Select the parameter and push the 1. Select the parameter and push the but- right button.
  • Page 49 Parameter value (= selected analogue input) Figure 18. Given the standard I/O terminals on the Vacon 100 X AC drive, there are 2 analogue inputs avail- able. In the programming view, these inputs are referred to as follows: Table 19. Programming analogue inputs...
  • Page 50 • 47 User Interfaces (text keypad). This means that the target input for the analogue frequency reference signal AI1 is now the analogue input in terminals 2/3. Whether the signal is voltage or current, must dip switches be determined with the .
  • Page 51 FieldbusPD.# Number (#) refers to Process Data 1 bit number. 4.3.5.7 Default assignments of digital and analogue inputs in Vacon 100 application Digital and analogue inputs are assigned certain functions by the factory. In this application, the default assignments are: Table 21.
  • Page 52 • 49 User Interfaces 4.3.5.8 Real time clock Table 22. I/O and Hardware menu, Real time clock parameters Code Parameter Unit Default Description Status of battery. 1 = Not installed V5.5.1 Battery state 2205 2 = Installed 3 = Change battery P5.5.2...
  • Page 53 Set the time until the back- light of the display turns off P5.7.5 Backlight time (0...60 min). If set to 0 s, backlight is always on. *. Only available with graphical keypad Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 54 • 51 User Interfaces 4.3.5.11 Fieldbus I/O and Hardware Parameters related to different fieldbus boards can also be found in the menu. These parameters are explained in more detail in the respective fieldbus manual. Table 27. Submenu level 1 Submenu level 2...

  • Page 55: User Settings

    Save to Set 2 ters included in the applica- tion) Load the customised param- B6.5.7 Restore from Set 2 eter set 2 to the drive. *. Only available with graphical keypad Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 56: Favorites

    • 53 User Interfaces 4.3.7 Favorites This menu is not available in text keypad. NOTE: Favorites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus. You can add items or parameters to the Favorites folder, see chapter .

  • Page 57: Example Of Control Connections

    Analogue output com- AO-/GND 24V auxiliary input +24 Vin voltage RS485 Serial bus, negative RS485 Serial bus, positive *. Can be isolated from ground, see Vacon 100X Installation Manual. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 58: Relay And Thermistor Input Terminals

    Thermistor input TI1- 4.4.2 Safe Torque off (STO) terminals For more information on the functionalities of the Safe Torque Off (STO), see Vacon 100X In- stallation Manual. Table 33. I/O terminal signals for the STO functions. Safe Torque Off terminals...
  • Page 59 User Interfaces vacon • 56 Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 60: Monitoring Menu

    Monitoring Menu ONITORING Monitor group Vacon 100 X AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are customizable. 5.1.1 Multimonitor On the multi-monitor page, you can collect four to nine values that you wish to monitor.
  • Page 61 214748 1000 2372 Adjustments might be neces- sary. The selected signal is auto- matically scaled between P2.2.7 Autoscale 2373 min and max values if this parameter is given value 1. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 62: Basic

    • 59 Monitoring Menu 5.1.3 Basic See Table 35 in which the basic monitoring values are presented. NOTE! Only standard I/O board statuses are available in the Monitor menu. Statuses for all I/O board signals can be found as raw data in the I/O and Hardware system menu.

  • Page 63: I/O

    Input signal in percent of used range. Slot V2.4.9 Analogue input 6 0.01 E.2 as default. Analog output signal in percent of used V2.4.10 Slot A AO1 0.01 range. Slot A (standard I/O) Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 64: Extras & Advanced

    • 61 Monitoring Menu 5.1.5 Extras & advanced Table 37. Advanced values monitoring Code Monitoring value Unit Scale Description Bit coded word B1=Ready B2=Run B3=Fault B6=RunEnable V2.6.1 DriveStatusWord B7=AlarmActive B10=DC Current in stop B11=DC Brake Active B12=RunRequest B13=MotorRegulatorActive Bit coded information about ready criteria.
  • Page 65 The alarm ID of latest activated alarm that V2.6.12 LastActiveAlarm ID has not been reset. Motor limit controller status. Checked = limit V2.6.13 MotorRegulat.Status controller is active, Unchecked = limit con- troller is not active Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 66: Timer Functions

    • 63 Monitoring Menu 5.1.6 Timer functions Here you can monitor values of timer functions and the Real Time Clock. Table 38. Monitoring of timer functions Code Monitoring value Unit Scale Description Possible to monitor the statuses of the V2.7.1...

  • Page 67: Extpid Controller

    Raw value of process data in 32-bit signed format V2.12.5 FB data in 3 Raw value of process data in 32-bit signed format V2.12.6 FB data in 4 Raw value of process data in 32-bit signed format Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 68: Solar

    • 65 Monitoring Menu Table 42. Fieldbus data monitoring Monitoring Code Unit Scale Description value V2.12.7 FB data in 5 Raw value of process data in 32-bit signed format V2.12.8 FB data in 6 Raw value of process data in 32-bit signed format V2.12.9...

  • Page 69: Parameters

    Parameters vacon • 66 ARAMETERS The Vacon AC drive contains a preloaded Vacon 100X Solar Pump application for instant use. The parameters of this application are listed in this chapter. Application parameter lists Find the parameter menu and the parameter groups as guided below.

  • Page 70: Column Explanations

    • 67 Parameters 6.1.1 Column explanations Code = Location indication on the keypad; Shows the operator the parameter num- ber. Parameter= Name of parameter = Minimum value of parameter = Maximum value of parameter Unit = Unit of parameter value; Given if available...
  • Page 71 0 = Normal; Load drooping factor is constant through the whole frequency range P3.1.2.9 Load drooping mode 1534 1 = Linear removal; Load drooping is removed linearly from nominal frequency to zero frequency Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 72 • 69 Parameters Table 46. Motor control Code Parameter Unit Default Description 0 = Disabled P3.1.2.11 Under Volt. Control 1 = Enabled The drive searches for the minimum motor current in order to save energy and to lower the motor noise. This P3.1.2.12...
  • Page 73 (IM), too, e.g. if the tuning of the U/f curve is difficult at low frequencies. Applying the I/f Start function may also prove useful in providing sufficient torque for the motor at startup. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 74 • 71 Parameters Output Frequency f Start Current Motor Current f Start Time Frequency 9240.emf Figure 21. I/f start Table 49. I/f start parameters Code Parameter Unit Default Description 0 = Disabled P3.1.4.12.1 I/f start 1 = Enabled Output frequency limit P3.1.4.12.2...

  • Page 75: Group 3.2: Start/Stop Setup

    Double Start Logic = 3: Start sign 1 + Analogue sign Logic = 4: Solar only P3.2.7 I/O B logic See above. 0=Rising edge required P3.2.8 FB Start logic 1=State Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 76 • 73 Parameters Table 50. Start/Stop Setup menu Code Parameter Unit Default Description Choose whether to copy the Run state and Reference when changing from Remote to Local (keypad) P3.2.10 Rem to Loc Funct control: 0 = Keep Run 1 = Keep Run &...

  • Page 77: Group 3.3: References

    Selection of ref source when control place is I/O B. See above. P3.3.1.6 I/O B Ref sel NOTE: I/O B control place can only be forced active with dig- ital input (P3.5.1.7). Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 78 • 75 Parameters Table 51. Frequency reference parameters Code Parameter Unit Default Description Selection of ref source when control place is keypad: 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus P3.3.1.7 Keypad Ref Sel 4 = AI1...
  • Page 79 DigIN P3.3.3.11 Preset Freq Sel1 speeds (0-7). See parameters SlotA.5 P3.3.3.2 to P3.3.3.9. Binary selector for Preset DigIN P3.3.3.12 Preset Freq Sel2 speeds (0-7). See parameters Slot0.1 P3.3.3.2 to P3.3.3.9. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 80 • 77 Parameters 6.1.4.3 Group 3.3.4: Motor Potentiom With a motor potentiometer function, the user can increase and decrease the output frequen- MotPot UP cy. By connecting a digital input to parameter P3.3.4.1 ( ) and having the digital input signal active, the output frequency will rise as long as the signal is active.

  • Page 81: Group 3.4: Ramps And Brakes

    Group 3.4.5: Flux Braking Table 57. Flux braking parameters Code Parameter Unit Default Description 0=Disabled P3.4.5.1 Flux Braking 1=Enabled Defines the current level for P3.4.5.2 Braking Current Varies Varies flux braking. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 82: Group 3.5: I/O Config

    6.1.6 Group 3.5: I/O Config 6.1.6.1 Default assignments of programmable inputs Table 58 below presents the default assignments of programmable digital and analogue inputs in Vacon 100 X Solar Pump application. Table 58. Default assignments of inputs Input Terminal(s) Reference...
  • Page 83 User Defined Fault 2 DigIN Slot0.1 Open= No operation Closed= Fault Activated P3.5.1.52 Energy Counter reset DigIN Slot0.1 1933 Energy Counter reset P3.5.1.53 Mains supply on DigIN Slot0.1 1934 Mains supply on Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 84 • 81 Parameters 6.1.6.3 Group 3.5.2: Analog inputs NOTE! The number of usable analogue inputs depends on your (option) board setup. The stan- dard I/O board embodies 2 analogue inputs. Group 3.5.2.1: Analog Input 1 Table 60. Analogue input 1 settings...
  • Page 85 P3.5.2.6.3 AI6 signal range See P3.5.2.1.3 P3.5.2.6.4 AI6 custom. min -160.00 160.00 0.00 See P3.5.2.1.4. P3.5.2.6.5 AI6 custom. max -160.00 160.00 100.00 See P3.5.2.1.5. P3.5.2.6.6 AI6 signal inversion See P3.5.2.1.6. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 86 • 83 Parameters 6.1.6.4 Group 3.5.3: Digital outputs Group 3.5.3.2: Slot B Basic Table 66. Digital output settings on standard I/O board Code Parameter Unit Default Description Function selection for Basic R01: 0 = None 1 = Ready 2 = Run...
  • Page 87 AO1 minimum scale Varies Varies Varies 10053 (depends on selection of AO1 function). Max scale in process unit P3.5.4.1.5 AO1 maximum scale Varies Varies Varies 10054 (depends on selection of AO1 function) Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 88: Group 3.6: Fieldbus Datamap

    • 85 Parameters 6.1.6.7 Expander slots D to E analogue outputs Shows only parameters for existing outputs on option boards placed in slots D and E. Selec- tions as in Standard AO1 (P3.5.4.1.1). This group or these parameters are not visible if no digital outputs exist in slots D or E.

  • Page 89: Group 3.7: Prohibit Freq

    1433 item. Unit appears automati- cally. Supervision limit hysteresis P3.8.4 Superv1 Hyst 0.00 50.00 Varies 5.00 1434 for selected item. Unit is set automatically. P3.8.5 Superv2 Item 1435 See P3.8.1 Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 90: Group 3.9: Protections

    • 87 Parameters Table 71. Supervision settings P3.8.6 Superv2 Mode 1436 See P3.8.2 P3.8.7 Superv2 Limit -50.00 50.00 Varies 40.00 1437 See P3.8.3 P3.8.8 Superv2 Hyst 0.00 50.00 Varies 5.00 1438 See P3.8.4 6.1.10 Group 3.9: Protections 6.1.10.1 Group 3.9.1: General Table 72.
  • Page 91 E.g. 90% means that the motor P3.9.2.5 MotThermLoadbil temperature will settle around 100% when continuo- sly running at 90% of nomi- nal load. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 92 • 89 Parameters 6.1.10.3 Group 3.9.3: Motor Stall The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft. The reaction time of the stall protection can be set shorter than that Stall Cur- of motor thermal protection.
  • Page 93 If you change the value of parameter P3.1.1.4 this parameter is automatically restored to the default value. This is the maximum time P3.9.4.4 Time Limit 2.00 600.00 20.00 allowed for an underload state to exist. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 94 • 91 Parameters 6.1.10.5 Group 3.9.6: Temperature input fault 1 NOTE! This parameter group is visible only with an option board for temperature measure- ment (OPT-BH) installed. Table 76. Temperature input fault 1 settings Code Parameter Unit Default Description Selection of signals to use for alarm and fault triggering.
  • Page 95 P3.9.6.5 are compared. 0 = No response 1 = Alarm P3.9.6.8 Fault limit response 2 2 = Fault (Stop according to stop mode) 3 = Fault (Stop by coasting) Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 96 • 93 Parameters 6.1.10.7 Group 3.9.8: AI Low Protection Table 78. AI Low Protection settings Code Parameter Unit Default Description This parameter defines if the AI Low protection is enabled or disabled. P3.9.8.1 AI Low Protection 0 = Disabled 1 = Enabled in Run State 2 = Enabled in Run&Stop...

  • Page 97: Group 3.10: Automatic Reset

    0 = 2x2 sections 1 = 3x2 sections 2 = 3x3 sections With this parameter it’s possible to configure what P3.11.5 FunctButtonConfig 1195 alternatives are visible when pressing the function button. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 98: Group 3.12: Timer Functions

    6.1.13 Group 3.12: Timer functions The time functions (Time Channels) in the Vacon 100 X give you the possibility to program func- tions to be controlled by the internal RTC (Real Time Clock). Practically every function that can be controlled by a digital input can also be controlled by a Time Channel. Instead of having an external PLC controlling a digital input you can program the "closed"...
  • Page 99 An example of configuration below. Interval 1: ON Time: P3.12.1.1: 07:00:00 OFF Time: P3.12.1.2: 17:00:00 Days P3.12.1.3: : Monday, Tuesday, Wednesday, Thursday, Friday Assign to channel: P3.12.1.4: Time channel 1 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 100 • 97 Parameters STOP READY STOP READY STOP READY  Interval 1 Days Days ID:1466 M3.12.1.3 M3.12.1.3 M3.12.1.3.1 ON Time Sunday Edit 07:00:00 Monday OFF Time Tuesday Help 17:00:00 Wednesday Days Thursday Add to favorites Friday 9158.emf Interval 2: ON Time: P3.12.2.1:...
  • Page 101 00:00:00 1479 See Interval 1 P3.12.4.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1480 See Interval 1 P3.12.4.3 Days 1481 See Interval 1 P3.12.4.4 Assign to channel 1483 See Interval 1 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 102 • 99 Parameters 6.1.13.5 Group 3.12.5: Interval 5 Table 87. Timer functions, Interval 5 Code Parameter Unit Default Description P3.12.5.1 ON time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1484 See Interval 1 P3.12.5.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1485 See Interval 1 P3.12.5.3...

  • Page 103: Group 3.13: Pid Controller

    If the feedback stays within the dead band area for a pre- P3.13.1.10 Dead Band Delay 0.00 320.00 0.00 1057 defined time, the output is locked. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 104 • 101 Parameters 6.1.14.2 Group 3.13.2: Setpoints Table 92. Setpoints settings Code Parameter Unit Default Description P3.13.2.1 Keypad SP 1 Varies Varies Varies P3.13.2.2 Keypad SP 2 Varies Varies Varies Defines the rising and falling ramp times for setpoint P3.13.2.3...
  • Page 105 FB 2 Source See P3.13.3.3 Minimum value at analogue P3.13.3.7 FB 2 Minimum -200.00 200.00 0.00 signal minimum. Maximum value at analogue P3.13.3.8 FB 2 Maximum -200.00 200.00 100.00 signal maximum. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 106 The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 144). Vacon feedfor- ward control uses other measurements which are indirectly affecting the controlled process value.
  • Page 107 0 = Disabled 1 = Enabled Value added proportionally to the frequency. P3.13.7.2 SP 1 Max Comp. Varies Varies Varies Varies 1190 Setpoint compensation = Max compensation * (FreqOut- MinFreq)/(MaxFreq-MinFreq) Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 108 • 105 Parameters Table 97. Pressure loss compensation parameters P3.13.7.3 Enable SP 2 1191 See P3.13.7.1. P3.13.7.4 SP 2 Max Comp. Varies Varies Varies Varies 1192 See P3.13.7.2. 6.1.14.8 Group 3.13.8: Soft Fill The process is brought to a certain level (P3.13.8.3) at slow frequency (P3.13.8.2) before the PID controller starts to control.
  • Page 109 Supervision Fault Level PID Setpoint Supervision Supervision Fault Delay Fault Delay PID Setpoint PID Setpoint Reduction Input Pressure Alarm Digital output signal Motor Running 9213.emf Figure 26. Input pressure supervision. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 110 • 107 Parameters Table 99. Input pressure supervision parameters Code Parameter Unit Default Description 0 = Disabled 1 = Enabled P3.13.9.1 Superv. Enable 1685 Enables the Input Pressure Supervision. The source of input pres- sure measurement signal: 0=Analogue input 1...

  • Page 111: Group 3.14: Extpid Controller

    Varies 1664 P3.14.1.9 ProcessUnitMax Varies Varies Varies 1665 P3.14.1.10 ProcessUnitDeci 1666 P3.14.1.11 Error inversion 1636 P3.14.1.12 Dead Band Varies Varies Varies 1637 P3.14.1.13 Dead Band Delay 0.00 320.00 0.00 1638 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 112 • 109 Parameters 6.1.15.2 Group 3.14.2: Setpoints Table 101. External PID-controller, setpoints Code Parameter Unit Default Description P3.14.2.1 Keypad SP 1 0.00 100.00 Varies 0.00 1640 P3.14.2.2 Keypad SP 2 0.00 100.00 Varies 0.00 1641 P3.14.2.3 Ramp Time 0.00 300.00...
  • Page 113 Varies Varies Varies Varies 1661 If the desired value is not P3.14.4.4 Delay 30000 1662 reached within this time a fault or alarm is activated. P3.14.4.5 Supervision Fault See P3.9.1.2 Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 114: Group 3.16: Mainten. Counters

    • 111 Parameters 6.1.16 Group 3.16: Mainten. Counters The maintenance counter is a way of indicating the operator that maintenance needs to be car- ried out. For example, a belt needs to be replaced or oil in a gearbox should be changed.

  • Page 115: Group 3.21: Pump Control

    Auto- cleaning cycle Motor acceleration time P3.21.1.8 Clean Accel Time 300.0 1721 when Auto-cleaning is active Motor deceleration time P3.21.1.9 Clean Decel Time 300.0 1722 when Auto-cleaning is active Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 116: Group 3.22: Solar

    • 113 Parameters 6.1.18 Group 3.22: Solar 6.1.18.1 Group 3.22.1: Start Settings Table 106. Start Settings parameters Defau Code Parameter Unit Description DV voltage threshold level to P3.22.1.1 Start DC Voltage 1916 activate Run enable P3.22.1.2 Short restart delay 1917 Delay time to restart P3.22.1.3...

  • Page 117: Additional Parameter Information

    Parameters vacon • 114 Additional parameter information Due to its user-friendliness and simplicity of use, the most parameters of the Vacon 100X Solar Pump Application only require a basic description which is given in the parameter tables in chapter 6.1.
  • Page 118 • 115 Parameters P3.1.2.4 DENTIFICATION The automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control. Identification Run is a part of tuning the motor and the drive specific parameters. It is a tool for commissioning and service of the drive with the aim to find as good parameter values as pos- sible for most drives.
  • Page 119 (100 % of torque) the output frequency is allowed to decrease 5 Hz from the frequency reference. Load Drooping Time (ID656) Actual Speed [rpm] Torque 9209.emf Figure 28. Load drooping Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 120 • 117 Parameters P3.1.2.11 NDER ONTROL This parameter allow the undervoltage controller to be switched out of operation. This may be useful, for example, if the mains supply voltage varies more than -15% and the application will not tolerate this undervoltage. In this case, the regulator controls the output frequency taking the supply fluctuations into account.

  • Page 121: Open Loop

    U[V] ID603 Default: Nominal Field voltage of the motor weakening point Linear Default: Squared Nominal frequency of the motor f[Hz] ID602 9094.emf Figure 30.Linear and squared change of motor voltage Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 122 • 119 Parameters U[V] Default: Nominal ID603 Field weakening point voltage of the motor ID605 Default: Nominal ID606 frequency of the motor f[Hz] ID602 ID604 9119.emf Figure 31.Programmable U/f curve Linear Motor type NOTE! This parameter is forced to value ‘1’...

  • Page 123: Start/Stop Setup

    . Ramp to zero After the Stop command, the speed of the motor is decelerated to frequency zero frequency according to the set deceleration parameters . Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 124 • 121 Parameters P3.2.6 I/O A START LOGIC Values 0...4 offer possibilities to control the starting and stopping of the AC drive with digital signal connected to digital inputs. CS = Control signal. The selections including the text 'edge' shall be used to exclude the possibility of an uninten-...
  • Page 125 CS2 inactivates and the frequency fed to the the Start button is not successful because CS1 is motor drops to 0. inactive. CS1 activates and the motor accelerates (FWD) towards the set frequency Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 126 • 123 Parameters Table 117. Selection Selection name Note number CS1: Start The function takes place when the contacts are closed. CS2: Reverse Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2...

  • Page 127: References

    NOTE: if motor current limit is reached, actual output frequency might be lower than this pa- rameter. If this is not acceptable, stall protection should be activated. P3.3.1.2 EFERENCE Maximum frequency reference. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 128: Preset Freqs

    • 125 Parameters 6.2.5 Preset Freqs P3.3.3.1 RESET You can use the preset frequency parameters to define certain frequency references in ad- vance. These references are then applied by activating/inactivating digital inputs connected to Preset Freq Sel0, Preset Freq Sel1 Preset parameters P3.3.3.10, P3.3.3.11 and P3.3.3.12 (...
  • Page 129 Connect a digital input to these functions (see chapter 6.1.2) to be able to apply Preset frequen- cies 1 to 7 (see Table 121 and pages 76, 80 and 125). Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 130: Motor Potentiom

    • 127 Parameters 6.2.6 Motor Potentiom. P3.3.4.1 P3.3.4.2 DOWN With a motor potentiometer, the user can increase and decrease the output frequency. By con- MotPot UP necting a digital input to parameter P3.3.4.1 ( ) and having the digital input signal ac- tive, the output frequency will rise as long as the signal is active.

  • Page 131: Ramps And Brakes

    Specific acceleration and deceleration time are used when power is from solar panels. They are available as parameters in MPPT group, but it is suggested not to change them, unless needed because of stability issues. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 132: Flux Braking

    • 129 Parameters 6.2.8 Flux Braking P3.4.5.1 RAKING Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed. When braking is needed, the frequency is reduced and the flux in the motor is increased, which in turn increases the motor's capability to brake.

  • Page 133: Analog Inputs

    Selection Selection name Description number 0…10 V/0…20 mA Analogue input signal range 0…10V or 0…20mA (depending on dip switch settings on the control board). Input signal used 0…100 %. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 134 • 131 Parameters Frequency reference [Hz] Max freq reference Analog input Min freq reference signal 100% 0 mA 10 mA 20 mA 9244.emf Figure 36. Analogue input signal range, selection ‘0’ Selection Selection name Description number 2…10 V/4…20 mA Analogue input signal range 2…10V or 4…20mA...
  • Page 135 100% to the MaxFreqReference. Frequency Reference [Hz] Max Freq Reference 9247.emf Analog Input Min Freq Reference Signal [%] 100 % 0 mA 10 mA 20 mA Figure 39. AI signal inversion, selection ‘0’ Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 136: Digital Outputs

    • 133 Parameters Selection Selection name Description number Inverted Signal inverted. The analogue input signal value 0% corresponds to the MaxFreqReference and the analogue input signal value 100% to the Min- imum frequency reference. Frequency reference [Hz] Max freq reference 9248.emf...
  • Page 137 Maintenance counter 1 Maintenance counter has reached the alarm limit defined alarm with parameter. Maintenance Counter 1 Maintenance counter has reached the alarm limit defined Fault with parameter. No function No function Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 138: Analog Outputs

    • 135 Parameters Table 123. Output signals via RO1 Selection Selection name Description No function No function Pump auto-cleaning function is activated. Auto-cleaning active Motor Switch Open TEST (Always Closed) No function 6.2.12 Analog outputs P3.5.4.1.1 FUNCTION This parameter defines the content of the analogue output signal 1. The scaling of the analogue output signal depends on the selected signal.
  • Page 139 20 mA 10 mA Output 9249.emf frequency 0 mA Max freq 0 Hz 10 Hz 40 Hz [Hz] reference AO min AO max scale scale Figure 41. AO1 signal scaling Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 140: Prohibit Freq

    • 137 Parameters 6.2.13 Prohibit Freq P3.7.1 ANGE P3.7.2 ANGE P3.7.3 ANGE P3.7.4 ANGE P3.7.5 ANGE P3.7.6 ANGE Actual Reference High Lim Low Lim Requested Reference Low Lim High Lim 9118.emf Figure 42. Prohibited frequencies P3.7.7 ACTOR Ramp time factor...

  • Page 141: Protections

    If the drive is in stop stage the time constant is internally increased to three times the set pa- rameter value. The cooling in stop stage is based on convection and the time constant is in- creased. See Figure 46. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 142 • 139 Parameters Current 100% T = Motor thermal time constant Figure 45. Motor thermal time constant P3.9.2.5 HERM OADBIL Setting value to 130% means that the nominal temperature will be reached with 130% of motor nominal current. Current...
  • Page 143 This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point. See Figure 48. Motor Nom Currnt If you change parameter P3.1.1.4 ( ) this parameter is automatically restored to the default value. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 144 • 141 Parameters Torque Par. ID714 Par. ID715 Underload area Fieldweakening 5 Hz point 9131.emf Figure 48. Setting of minimum load P3.9.4.4 IMIT This time can be set between 2.0 and 600.0 s. This is the maximum time allowed for an underload state to exist. An internal up/down counter counts the accumulated underload time.

  • Page 145: Automatic Reset

    Note: fault led (red) blinks during the autoreset wait time. P3.10.8 T1, T2 NDERLOAD RIES Trials attempted during Underload Reset time 1 and Underload Reset time 2. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 146: Feedbacks

    • 143 Parameters 6.2.16 Feedbacks P3.13.1.9 P3.13.1.10 ELAY The PID controller output is locked if the actual value stays within the deadband area around the reference for a predefined time. This function will prevent unnecessary movement and wear on actuators, e.g. valves.

  • Page 147: Feedforward

    The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 144). Vacon feedfor- ward control uses other measurements which are indirectly affecting the controlled process value.

  • Page 148: Sleep Function

    • 145 Parameters 6.2.18 Sleep Function P3.13.5.1 LEEP FREQUENCY LIMIT P3.13.5.2 SP 1 S LEEP ELAY P3.13.5.3 SP 1 W EVEL This function will put the drive into sleep mode if the frequency stays below the sleep limit for a longer time than that set with the Sleep Delay (P3.13.5.2).

  • Page 149: Feedback Superv

    Whenever the counter is higher than the Delay an alarm or fault (depending on the selected response with parameter P3.13.6.5) is generated. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 150: Press.loss.comp

    • 147 Parameters 6.2.20 Press.Loss.Comp Pressure No flow Pipe length Position 1 Position 2 9101.emf Figure 54. Position of pressure sensor If pressurizing a long pipe with many outlets, the best place for the sensor would probably be halfway down the pipe (Position 2). However, sensors might, for example, be placed directly af- ter the pump.
  • Page 151 Setpoint + Max compensation Setpoint Min Freq and Flow Max Freq and Flow Pressure No flow Pipe length Position 1 Position 2 9102.emf Figure 55. Enable setpoint 1 for pressure loss compensation Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 152: Soft Fill

    • 149 Parameters 6.2.21 Soft fill P3.13.8.1 NABLE P3.13.8.2 P3.13.8.3 EVEL P3.13.8.4 IMEOUT The drive runs at the soft fill frequency (par. P3.13.8.2) until the feedback value reaches the soft fill level set parameter P3.13.8.3. After this the drive starts to regulate, bump less, from the soft fill frequency.

  • Page 153: Auto-Cleaning

    The user can also define separated acceleration and deceleration ramps for the Auto-cleaning function with parameters P3.21.1.8 and P3.21.1.9. P3.21.1.9 LEANING DECELERATION TIME See parameter P3.21.1.8 Cleaning acceleration time above. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 154 • 151 Parameters Output Frequency Cleaning Forward Time Cleaning Forward Frequency Zero Frequency Cleaning Reverse Frequency Cleaning Reverse Time Cycle 1 Cycle 2 Cleaning Cycles Cleaning Function Cleaning Activation 9139.emf Figure 57. Auto-cleaning functionality...

  • Page 155: Solar

    The DC voltage reference for the regulator is automatically changed by the MPP Tracker. It results from four parallel algorithms: -Feed-forward controller -Correction controller -Oscillation damping regulator -Local Maxima logic Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 156 • 153 Parameters MPPT feed-forward parameters MPP feed-forward controller continuously changes the reference from Vmp@10% to Vmp@100%, according to actual motor power. The main purpose of this term is to follow vari- ation of irradiation. P3.22.2.1 100% MP AT POWER P3.22.2.2...
  • Page 157 Small value leads to a regulation very close to the maximum of the panel curve, with possible instability. Higher values lead to a more stable point, but with lower efficiency. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 158 • 155 Parameters P&O in local max points A panel with partial irradiation, or somehow defective, could cause a discontinuity on the pow- er/voltage curve of the array. In this situation the basic P&O logic (perturb and observe) could lead to a local maximum point, that is not corresponding to maximum available power.
  • Page 159 If the time is too short, the logic could fail with slow oscillations. If the time is too long, spaced and unrelated min and max points could be confused with an os- cillation. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 160 • 157 Parameters...

  • Page 161: Fault

    Reset faults ( 12 )   Diagnostics Fault history ( 6 ) ( 39 ) Figure 59. Diagnostic menu with graphical keypad. Figure 60. Diagnostic menu with text keypad. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 162: Fault History

    • 159 Fault Fault History In menu M4.3 Fault history you find the maximum number of 40 occurred faults. On each fault in the memory you will also find additional information, see below. STOP READY STOP READY STOP READY ...

  • Page 163: Fault Codes

    • defective component Saturation Contact factory. • brake resistor short-circuit or If this fault appears simultane- overload ously with F1, check motor cables and motor. Table 125. Fault codes and descriptions. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 164 • 161 Fault Fault Fault Fault name Possible cause Remedy code Communication between control board and power unit has failed. Communication between control board and power unit has interference, but it is still working. Reset the fault and restart.
  • Page 165 Change fan and reset fan life Fan cooling Fan life time is up. time counter. Table 125. Fault codes and descriptions. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 166 • 163 Fault Fault Fault Fault name Possible cause Remedy code Fire mode Fire mode of the drive is enabled. The Check the parameter settings enabled drive's protections are not in use. Option board changed for one previ- Device is ready for use. Old Device changed ously inserted in the same slot.
  • Page 167 The Soft fill function in the PID control- Soft fill time-out ler has timed out. The wanted process Reason might be a pipe burst. 1100 value was not achieved within time. Table 125. Fault codes and descriptions. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 168 • 165 Fault Fault Fault Fault name Possible cause Remedy code PID controller: Feedback value outside Process supervi- of supervision limits (and the delay if Check settings. 1101 sion fault (PID1) set). PID controller: Feedback value outside Process supervi- Check settings.
  • Page 169 Fault vacon • 166 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 170 • 167 Fault...
  • Page 172 Find your nearest Vacon office on the Internet at: www.vacon.com Manual authoring: documentation@vacon.com Vacon Plc. Document ID: Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2014 Vacon Plc. Rev. A...

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