SICK S200 Operating Instructions Manual
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SICK S200 Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
S200
Safety Laser Scanner
GB

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Summary of Contents for SICK S200

  • Page 1 O P E R A T I N G I N S T R U C T I O N S S200 Safety Laser Scanner...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    3.5.7 Multiple sampling................25 3.5.8 Stand-by mode ..................25 3.5.9 Naming applications and laser scanners ........25 Indicators and outputs..................26 3.6.1 LEDs and 7<segment display ............26 3.6.2 Outputs ....................26 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 4 Daily testing of the protective device by a specialist or authorised personnel ............... 53 Care and maintenance ....................54 Cleaning optics cover ..................54 Replacing optics cover ..................54 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...
  • Page 5 Miscellaneous ...................75 13 Annex ..........................76 13.1 Declaration of conformity ...................76 13.2 Manufacturer’s checklist ..................77 13.3 Glossary .......................78 13.4 List of tables ......................79 13.5 List of illustrations....................80 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 6: About This Document

    These operating instructions are addressed to planning engineers, machine designers and the operators of machines and systems which are to be protected by one or several S200 safety laser scanners. They also address people who integrate the S200 into a machine, a system or a vehicle, initialise its use, or who are in charge of servicing and maintaining the device.

  • Page 7: Abbreviations

    About this document Safety Laser Scanner Chapter 1 S200 We also refer you to the SICK AG homepage on the Internet at Note www.sick.com Here you will find information on: application examples a list of frequently asked questions regarding the S200...

  • Page 8: On Safety

    ESPE and are allocated the task by the organisation operating the ESPE. Applications of the device The S200 safety laser scanner is used to protect persons and plant. It is intended to be used to monitor hazardous areas indoors.

  • Page 9: General Safety Notes And Protective Measures

    General safety notes and protective measures Pay attention to the safety notes! Please observe the following items in order to ensure the correct use of the S200 safety laser scanner. WARNING DESCRIPTION OF THE LASER WARNING LABEL: IEC 60 825<1:2001.
  • Page 10 The operating instructions must be made available to the operator of the machine where the S200 is used. The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions.

  • Page 11: Environmental Protection

    Chapter 2 S200 Environmental protection The S200 safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner.

  • Page 12: Applicable Directives And Standards

    Safety Standard for guided industrial vehicles and automated functions of named industrial vehicles (ANSI B56.5) Please request our brochure on this subject “Safe Machines with opto-electronic protective Recommendation devices”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 13: Product Description

    Chapter 3 S200 Product description This chapter provides information on the special features and properties of the S200 safety laser scanner. It describes the construction and the operating principle of the device. Please read this chapter before mounting, installing and commissioning the device.

  • Page 14: Function

    After integration in the control it must be possible to transfer the dangerous machine, system or vehicle state to a safe state using the OSSDs on the S200 at any time, i.e. before a person has reached the hazardous point or hazardous area.

  • Page 15: Principles Of Operation

    Fig. 3: Principle of operation, rotation of the S200 In the S200 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270° . In this way an object can be detected in the protective field within 270°.

  • Page 16: Field Set Comprising Of Protective Field And Warning Field

    Protective field and warning field form a pair, the so-called field set. With the aid of the CDS you can configure the field set and transfer it to the S200. If the hazardous area to be monitored changes, then you can re-configure the S200 in software without additional mounting effort.

  • Page 17: Applications

    Protective field On stationary machines, the S200 switches the output signal switching devices (OSSDs) to the OFF state if the protective field is interrupted. The S200 initiates the shutdown of the machine or the shutdown of the dangerous state. Point-of-operation guarding The S200 safety laser scanner can be used to prevent starting or restarting as long as there are persons in the hazardous area.
  • Page 18 You can also use the S200 vertically for access protection. Access protection can be used when the access to the machine can be defined by physical means. In the case of access protection, the S200 detects the entry of a person, but not presence in the hazardous area (no point-of-operation protection).

  • Page 19: Mobile Applications

    (AGV) or trolleys. You can use the S200 on vehicles, e.g. to protect the route of a vehicle through a factory building. If there is a person or an obstacle in the hazardous area, the S200 ensures that the vehicle reduces the velocity and stops if necessary.

  • Page 20: Application And Resolution

    3.5.2 Application and resolution With the aid of the CDS you can configure the S200 for use on a stationary or mobile application. Also set the resolution of the S200. The maximum protective field range depends on the resolution set. The following table shows the related maximum protective field range at the resolutions that can be set: Tab.

  • Page 21: Using The Contour As A Reference

    S200 3.5.3 Using the contour as a reference In addition to the protective field, the S200 can also monitor a contour (e.g. the floor in vertical applications or the walls in horizontal applications). Fig. 10: Schematic diagram of contour as reference For contour monitoring you define a contour segment .

  • Page 22: External Device Monitoring (Edm)

    Use lateral, vertical boundaries of the opening (e.g. door frame) and the floor as reference. Recommendation If in this case the position of the S200 is changed in one or more planes, the distance to the reference changes and the S200 switches its OSSDs to the OFF state.

  • Page 23: Application Diagnostic Output "Error/Contamination

    Configuration of the S200 without restart interlock After the OSSDs on the S200 have been switched to the OFF state due to an object in the protective field, the OSSDs are re-enabled again immediately when there is no longer an object in the active protective field.
  • Page 24 Note instructions the term reset is used. If you want to activate the restart interlock on the S200 (internal) and also a restart interlock on the machine (external), then each restart interlock has its own control switch. After operating the control switch for the internal restart interlock (with protective field unoccupied) …...

  • Page 25: Multiple Sampling

    (see section 11.2 “OSSD response times” on page 61)! WARNING On the S200, a multiple sampling of 2 is the minimum setting. You can set the multiple sampling to up to 16 with the aid of the CDS.

  • Page 26: Indicators And Outputs

    Reset required Optics cover contaminated 3.6.2 Outputs Using the outputs on the S200 you shutdown the dangerous state on a machine, a plant or a vehicle and evaluate the operational status of the S200. The S200 has the following outputs: OSSDs application diagnostic output “Warning field interrupted”...

  • Page 27: Mounting

    Mount the S200 in a dry place and protect the device from dirt and damage. Notes Avoid the installation of the S200 in the vicinity of strong electric fields. These can, e.g., be produced by welding cables, induction cables in the immediate vicinity and also by mobile telephones operated nearby.

  • Page 28: Stationary Application In Horizontal Operation

    You can operate the S200 in stationary horizontal operation with 30, 40, 50 or 70 mm resolution. The maximum protective field range for the S200 is given by the resolution.
  • Page 29 Supplement C for protection against reaching over With a protective field installed horizontally, there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S200 shuts down the 8011692/02-06-06...
  • Page 30 C = 1200 C = 850 C = 850 In summary there are three usual variations of mounting the scan plane for the S200. The optimal variation depends on the related application. Tab. 6 provides assistance making the selection. Tab. 6: Advantages and...
  • Page 31 (e.g. scan to left and right of the bone If you mount the S200 higher, the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm 8011692/02-06-06 ©...

  • Page 32: Stationary Vertical Operation For Access Protection

    70 mm or finer are required. To protect the protective device against unadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S200 (see section 3.5.3 “Using the contour as a reference” on page 21).
  • Page 33 Response time T of the S200 The total response time of the S200 must not be more than 80 ms for access protection! If a critical response time is exceeded (for an object diameter of 70 mm and a speed of WARNING 1.6 m/s that is 90 ms) a person may no longer be detected under certain circumstances.

  • Page 34: Stationary Vertical Operation For Hazardous Point Protection

    The S200 must therefore be configured with a resolution of at least 40 mm. Note Never use the S200 for safety applications in which finger protection is required! Due to the finest possible resolution of 30 mm, the S200 is not suitable for finger protection. WARNING To protect the protective device against unadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S200 (see section 3.5.3...

  • Page 35: Mobile Applications

    If the dangerous state is produced by a vehicle (e. g. AGV or fork lift), the hazardous area that is produced by the movement of the vehicle is protected by the S200. The safety level of the S200 corresponds to category 2 according to EN 954-1. It is only Notes allowed to be used in corresponding applications.

  • Page 36: Methods Of Preventing Unprotected Areas

    Chapter 4 Safety Laser Scanner S200 Methods of preventing unprotected areas During mounting the S200, areas may be found that are not covered by the safety laser scanner ( ). Fig. 21: Unprotected areas Prevent or secure unprotected areas! Mount the S200 such that there are no unprotected areas.

  • Page 37: Mounting Steps

    2 (only in conjunction with mounting kit 1a or 1b) You will find the part numbers for the mounting kits in section 12.3.1 “Mounting kits” on page 74. Pay attention to the maximum torque of the M5 fixing screws on the S200 of max. 5.9 Nm. Note 8011692/02-06-06...

  • Page 38: Direct Mounting

    4.6.1 Direct mounting The S200 has two threaded holes M5 × 8 on the rear. Using them you can mount the S200 directly on the intended mounting surface. To avoid a possible tendency to vibrate, if necessary the reference surface on the rear can be used as the third mounting point Fig.
  • Page 39 Then mount the S200 on the mounting kit 1a or 1b. During mounting, please observe the dimensional drawings in chapter “Technical Note specifications” (see section 11.5 “Dimensional drawings” on page 71). 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 40: Mounting With Mounting Kit 2 And 3

    Fit the centring pin (4 mm) in the central hole on mounting bracket 3. Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 × 10. Then mount the S200 on mounting kit 2 with the aid of the threaded holes in mounting kit 1a.

  • Page 41: Using Multiple S200 Safety Laser Scanners

    S200 4.6.5 Using multiple S200 safety laser scanners The S200 is so designed that mutual interference between several laser scanners is unlikely. To completely exclude erroneous switching, you must mount the laser scanners as shown in the following examples. In any circumstance observe EN 999 when calculating the safety distance.
  • Page 42 Fig. 32: Reverse mounting of two S200, with parallel offset Min. 100 mm Fig. 33: Reverse mounting of one S200, with parallel offset Min. 100 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 43: Electrical Installation

    (see page 46). System connection You will find all inputs and outputs of the S200 on the 24-pin screw terminal connection + FE in the system plug. Fig. 34: Screw terminal strip...

  • Page 44: Pin Assignment On The System Plug

    To achieve the specified EMC safety, the functional earth FE must be connected (e.g. to the central earth star point on the vehicle or the system). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 45: System Plug Assembly

    1 cable gland without M16 cable gland (blanking plug) 2 cable glands without M12 cable gland (blanking plugs) You can also procure the S200 with pre-assembled system plug with varying cable lengths Note (see section 5.3 “Pre-assembled system plugs” on page 46 and section 12.3.2 “System plug”...

  • Page 46: Pre-Assembled System Plugs

    Chapter 5 Safety Laser Scanner S200 Pre-assembled system plugs To connect the S200, the following pre-assembled system plugs are available (see also section 12.3.2 “System plug” on page 74): SX0B-B1105G – with 11 cores, unscreened (M16 cable gland) – 5 m long SX0B-B1110G –...

  • Page 47: Application Examples And Connection Diagrams

    The access is monitored permanently. For safety against manipulation on the S200, e.g. the floor is used as a reference. If the alignment of the S200 changes (e.g. due to changes to the bracket), the S200 switches its OSSDs to the OFF state.

  • Page 48: Connection Diagrams

    Fig. 38: Connection diagrams for restart interlock and external device monitoring S200 S200 in conjunction with relays/contactors; operating mode: with restart interlock and external device monitoring. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 49: Configuration

    To configure the device, please read the user manual for the CDS (Configuration & Diagnostic Software) and use the online help function of the programme. 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 50: Commissioning

    (e.g. in the morning at the start of work) whether the S200 correctly switches the OSSDs to the OFF state as soon as there is an object in the protective field. This test should be performed along all protective field boundaries as per the specific regulations for the application (see section 8.3 “Test...

  • Page 51: Re-Commissioning

    (e. g. in the morning at the start of work) whether the S200 correctly switches the OSSDs to the OFF state as soon as there is an object in the protective field. This test should be performed along all protective field boundaries as per the specific regulations for the application (see section 8.3 “Test...

  • Page 52: Test Notes

    (including protective field shapes) and include these with the documentation. Your SICK subsidiary will be pleased to provide you with advice on initial commissioning. Note © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 53: Regular Inspection Of The Protective Device By Qualified Personnel

    Repeat this test at different points in the danger area and on all S200 devices . If you discover any non-conformance of this function, the machine/plant must be shut down immediately and checked by a specialist.

  • Page 54: Care And Maintenance

    If the optics cover is scratched or damaged, you must replace the optics cover. Order the replacement optics cover from SICK (see section 12.3 “Accessories/spare parts” on page 74). The optics cover on the S200 is an optical part that must not be soiled or scratched on Notes replacement.
  • Page 55 Disconnect the system plug and remove the S200. Take the S200 to a clean place (office, repair shop or similar). First clean the outside of the S200. This prevents foreign bodies entering the device when it is opened. Undo the fixing screws for the optics cover.

  • Page 56: Diagnostics

    SICK representative. Make a note of the telephone number of your SICK subsidiary so that you or other users have this number easily at hand. You will find the telephone number on the rear of these operating instructions.
  • Page 57 4 Hz 7<segment display or carry out a diagnostics with the aid of the CDS. If necessary, switch the device off and back on again. 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 58: Error And Status Indications On The 7

    , , , , , ,  or . To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 15. Switch the power supply for the S200 off and back on again. Restart the laser scanner with the aid of the CDS.
  • Page 59 There is a short-circuit Check the cabling for cross-circuits.    between the input for the control switch for restarting or resetting and another input or output. 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 60: Extended Diagnostics

    Fit the new optics cover (then perform optics cover calibration). If you have problems during troubleshooting, contact SICK support. Keep a copy of the Note print out of the results of the diagnostics at hand. 10.5 Extended diagnostics The CDS software supplied with the device (Configuration &...

  • Page 61: Technical Specifications

    OSSDs used. How to calculate the total response time T Where … = Basic response time = 80 ms = Supplement due to multiple sampling > 2 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 62 Safety Laser Scanner S200 Multiple sampling On the S200 at least double multiple sampling is always set. For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time. Tab. 16: Supplements for...

  • Page 63: Timing Behaviour Of The Ossds

    Approx. 35 ms Approx. 35 ms after the switch on of the OSSDs, the S200 performs the first voltage test and then after a half basic response time (40 ms) performs a second voltage test After a further half basic response time of the S200 there is a shut-down test...
  • Page 64 300 µs 300 µs OSSD1 OSSD2 Fig. 44: Shut-down test 600 µs 300 µs OSSD1 300 µs OSSD2 Fig. 45: Voltage test 300 µs OSSD1 OSSD2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 65: Data Sheet

    4.5 ns 1.5 µW Average output power Light spot size at optics cover 8 mm Size of light spot at 1.5 m scanning range 28 mm 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 66 Complies with Diamond Grade 3000X™ (approx. 1250 cd/lx × m²). The detection capability of the warning field is dependent on the remission of the objects to be detected (see section 11.1 on page 61). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...
  • Page 67 The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204. Suitable power supplies are available as accessories from SICK (Siemens series 6 EP 1 — as per DIN 40 839<1, test pulse 5 (Load Dump) limited to 58 V, tested!) The absolute voltage level must not drop below the specified minimum voltage.
  • Page 68 Input resistance when HIGH Voltage for HIGH 11 V 24 V 30 V Voltage for LOW –3 V Input capacitance 15 nF Static input current 6 mA 15 mA © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...
  • Page 69 (Also note EN 60 204<1.) When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation. 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 70 Short-circuit current at TxD –60 mA 60 mA Max. voltage level at RxD –15 V 15 V Max. voltage level at TxD –11 V 11 V © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 71: Dimensional Drawings

    S200 Fig. 46: S200 dimensional drawing (mm) 79.3 M5 × 7.5 79.3 11.5.2 Mounting kits Fig. 47: Dimensional drawing, mounting kit 1a DIN74$F5 110.2 15.7 74.7 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 72 Safety Laser Scanner S200 Fig. 48: Dimensional drawing, mounting kit 1b 109.6 110.2 DIN74$F5 15.7 74.7 Fig. 49: Dimensional drawing, mounting kit 2 139.4 118.5 40.7 78.2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...

  • Page 73: Scan Plane Origin

    3 158.8 11.5.3 Scan plane origin Fig. 51: Dimensional drawing of the scan plane with mounting kit 1a (mm) 23.8 36.4 Min. 15 Min. 15 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 74: Ordering Information

    System plugs not included. Note System plugs without cable and pre-assembled system plugs are available from SICK AG (see section 12.3.2 “System plug” on page 74). For further information see section 5.2 “System plug assembly” on page 45 and section 5.3 “Pre-assembled system plugs” on page 46.

  • Page 75: Service Cable

    Cloth for cleaning the optics cover 4003353 Power supply, 2.5 A Power supply, 24 V DC, 2.5 A 6010361 Power supply, 4 A Power supply, 24 V DC, 4 A 6010362 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 76: Annex

    Safety Laser Scanner S200 Annex 13.1 Declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Note Internet at: www.sick.com © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 77: Manufacturer's Checklist

    18. Has the information label “Important Information” for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by specialist personnel. 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 78: Glossary

    Plastic part with window for light output. The optics cover is available as a spare part. Optics cover (Output signal switching device) The OSSD output is the switching output on the S200. OSSD This is a semiconductor output and is periodically tested for correct function. The S200 has two OSSD outputs that operate in parallel;...

  • Page 79: List Of Tables

    Tab. 22: Part numbers connecting cables ................75 Tab. 23: Part numbers documentation.................75 Tab. 24: Part numbers safety relays ..................75 Tab. 25: Part numbers safety controllers ................75 Tab. 26: Part numbers miscellaneous ..................75 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 80: List Of Illustrations

    13.5 List of illustrations Fig. 1: Device components ....................13 Fig. 2: Principle of operation, time of flight measurement by the S200 ......15 Fig. 3: Principle of operation, rotation of the S200............15 Fig. 4: Protective field, warning field and distance measuring range ......16 Fig.
  • Page 81 Fig. 49: Dimensional drawing, mounting kit 2..............72 Fig. 50: Dimensional drawing, mounting kit 3..............73 Fig. 51: Dimensional drawing of the scan plane with mounting kit 1a (mm)....73 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 82 Annex Chapter 13 Safety Laser Scanner S200 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011692/02-06-06...
  • Page 83 Annex Safety Laser Scanner Chapter 13 S200 8011692/02-06-06 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 84 Phone +81 (0)3 3358 1341 E-Mail info@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl More representatives and agencies Norge in all major industrial nations at Phone +47 67 81 50 00 www.sick.com E-Mail austefjord@sick.no SICK AG | Waldkirch | Germany | www.sick.com...

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