Related Manuals for Oerlikon Sogevac SV40 BI
Summary of Contents for Oerlikon Sogevac SV40 BI
- Page 1 ® Sogevac SV40 BI Single-stage, oil-sealed rotary vane pump Operating instructions GA02329_002_03 Waters Corporation Ref.: 960331V3007 Document Y26/300270034/002/03...
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Page 2: Table Of Contents
Working in cycles in / out Switching off / Shutdown Maintenance Safety Information Maintenance Intervals Oerlikon Leybold Vacuum Service Maintenance Work Troubleshooting Spare parts EC Conformance Declaration Declaration of Contamination of Compressors, Vacuum Pumps and Components GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 3: Important Safety Information
Take the necessary safety precautions ! Disconnect the unit from the power supply before starting any work. Warning Pump must not be operated above 2000 m sea level. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... - Page 4 Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Oerlikon Leybold Vacuum. The intake line of the pump must never be connected to a device with over atmospheric pressure.
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Page 5: Description
The anti suck back valve is not a safety valve. If oil back flowing is to be avoided by all means, it is necessary to mount a separate safety valve on the pump inlet. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 6: Technical Characteristics
Leak rate mbar.I.s <1 x 10 <1 x 10 Oil type / Capacity LV0110 / 2x1 Intake connection 25KF Exhaust connection Barbed fitting 0.5" ID tubing See pump nameplate for further data. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... - Page 7 Description SV40 BI Pumping speeds curves SV40 B - SV65 B Pumping speeds curves SV40 BI fig. 1 GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
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Page 8: Accessories
711 30 114 Lubricants The Sogevac ® SV40 BI pump should be run with a synthetic oil for vacuum pumps with low viscosity according to ISO category VG32. The Oerlikon Leybold Vacuum oil LV0110 corresponds to these prescriptions. LV0110 oil: Conditioning Reference 9 714 50 502 Use only oil LV0110. -
Page 9: Transport And Storing
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Oerlikon Leybold Vacuum. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 10: Installation
Additional warning note: additional air flow may be needed during ballast, as this increases pump temperature. Warning ■ The inlet pressure must not be above atm. pressure. See also indications on the CSA pump nameplate. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 11: Electrical Connections
Therefore, even if the pump is not operating, live voltage is present in the motor connection box ! Voltage and frequency mentioned on the pump nameplate must agree with the supply voltage. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 12: 3.3 Oil Filling
To fill in the oil, unscrew the oil fill plug (58) and fill in until the oil level rea- ches the “MAX” mark beside the oil sight glass. Typically the whole 1 l oil can is used GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 13: Operation
Once all vapors have been pumped off from a process (e. g. during drying), the gas ballast valve can be closed in order to improve the ultimate pressure. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 14: Working In Cycles In / Out
In case of switching processes in connection with a pump which has warmed up under operation conditons, the pump must then not be directly switched on again. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 15: Maintenance
Annually cleaning Anti-suck back valve checking Annually Fan cover cleaning Annually Electrical connection Annually checking (only by a specialist) In order to simplify the maintenance work we recommend to combine several jobs. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 16: Oerlikon Leybold Vacuum Service
Formulaire Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.oerlikon.com → Oerlikon Leybold Vacuum Systems → Documentation → Download Documents. Attach the form to the equipment or enclose it with the equipment. - Page 17 Clean the float chamber of the oil casing. Reassemble in the reverse sequence. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
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Page 18: Troubleshooting
Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... - Page 19 Contact Oerlikon Leybold Vacuum. * Reference section : This column refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
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Page 20: Spare Parts
Consumables and main spare parts kits for Sogevac pumps are usually available on stock at Oerlikon Leybold Vacuum’s service centers. The list of these parts is given hereafter and in the spare parts table where the contents of each kit is detailed. - Page 21 Spare parts SV40 BI fig. 3 GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
- Page 22 BRIDE ASPI. EMB. O-RING O-RING JOINT TOR O-RING O-RING JOINT TOR FILTER FILTER FILTRE EMBOUTI DN45 71407290 ANSAUGFLANSCH INTAKE FLANGE BRIDE DE RACCORDEMENT 25KF 971461420 BOLZEN STUD GOUJON M8-25/15J=12 Q6.8 UNTERLEG SCHEIBE WASHER RONDELLE GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
- Page 23 SET OF SEALS JEU DE JOINTS 971452150 REPARATUR KIT REPAIR KIT KIT REPARATION 971452300 PUMPENTEIL KOMPL. MIT VACUUM GENERATOR GENERATEUR DE VIDE LA 971454600 WITH GB WARTUNGSSATZ SERVICE KIT KIT DE MAINTENANCE 971427660 GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
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Page 24: Ec Conformance Declaration
GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... -
Page 25: Declaration Of Contamination Of Compressors, Vacuum Pumps And Components
I / we hereby declare that the information supplied on this form is accurate and sufficient to judge any contamination level. Name of authorised person (block letters):_________________________________ Date________________ Signatur of authorised person__________________________ firm stamp GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum... - Page 26 Notes GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
- Page 27 Notes GA02329_002_03 - 01/2010 - © Oerlikon Leybold Vacuum...
- Page 28 Sales and Service Germany Europe Asia Oerlikon Netherlands P.R. China Japan Belgium Leybold Vacuum GmbH Oerlikon Oerlikon Oerlikon Oerlikon Bonner Strasse 498 Leybold Vacuum Nederland B.V. Leybold Vacuum (Tianjin) Leybold Vacuum Leybold Vacuum Nederland B.V. D-50968 Cologne International Trade Co., Ltd.