Related Manuals for Oerlikon SCROLLVAC SC 15 D
Summary of Contents for Oerlikon SCROLLVAC SC 15 D
- Page 1 Oil-free Vacuum Pump SCROLLVAC SC 5 D SC 15 D SC 30 D SC 60 D Operating Instructions GA01423_002_A2 Part Nos. 133 000 133 001 133 002 133 003 133 004 133 008 133 100 133 101 133 102...
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Page 2: Table Of Contents
Fig. No. within the chapter and the Item No. in the figure in that order. We reserve the right to modify the design and the specified data. The illustra- tions are not binding GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 3: General Safety Information
Indicates procedures that must be strictly observed to prevent damage to, or destruction of the appliance. The Oerlikon Leybold Vacuum oil-free scroll vacuum pumps are designed for safe and efficient operation when used properly and in accordance with this manual. It is the responsibility of the user to carefully read and strictly obser- ve all safety precautions described in this section and throughout the manual. -
Page 4: Safety Information
Be sure to close the isolation valve between pump and vacuum system lation valve (chamber) during startup and shutdown. If this valve is open, debris atta- ched to the inside of pump can be drawn back into the vacuum chamber. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 5 Always keep warning stickers clean. If they become dirty or lost, replace them with new ones. If you need stickers, contact Oerlikon Leybold Vacuum. Fig. 0.1 Placement of the warning stickers GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 6 Always keep warning stickers clean. If they become dirty or lost, replace them with new ones. If you need stickers, contact Oerlikon Leybold Vacuum. Fig. 0.2 Placement of the warning stickers GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 7: Description
Operating hours counter Orbiting scroll Fixed scroll (1) Inlet flange Direction indicating arrow (DN 25) Motor Fan cover Venting connection Exhaust flange Motor terminal box (DN 16) Fig. 1.1 Component designations (SC 5 D) GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 8 Motor terminal box Venting connection Crane eyelet Fan cover Inlet flange DN 40 Outlet flange DN 25 IN plate OUT plate Frame Operating hours counter Fig. 1.2 Component designations (SC 15 D/30 D) GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 9: Component Designations Of The Individual Pump Types
SC 5 D, single-phase motor, cable with NEMA plug 133 100 SC 15 D, single-phase motor, cable with NEMA plug 133 101 SC 30 D, single-phase motor, cable with NEMA plug 133 102 GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 10: Technical Data
Protection class Class of equipment Class 1 Miscellaneous With operating hours counter und purge gas connection Water vapour tolerance g/day at 25 °C, humidity 60 %, with opened purge gas l · min GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 11: Motor Data
(ON) dB(A) Direction of inlet Vertical Dimensions (L x W x H) 400 x 252 x 336 370 x 252 x 336 Weight Part numbers 133 101 133 001 133 003 GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 12 Note 4: When the pump is delivered, the purge gas inlet is closed Note 5: The three-phase motors do not have internal thermal protection. Be sure to install the protection from the side of the remaining system. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 13 60 Hz with and without Purge SC60D 10,00 SC30D SC15D 1,00 SC5D 0,10 0,001 0,010 0,100 1,000 10,000 100,000 1000,000 mbar Pressure Fig. 1.4 Pumping speed curves of the SCROLLVAC SC 5 D to SC 60 D GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 14: Dimensions
Description 1.3.2 Dimensions SC 5 D Dimensions in mm) Fig. 1.5 Dimensional drawing of the SC 5 D GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 15 T T h h r r e e e e - - p p h h a a s s e e 1-phasig 3-phasig Dimensions in mm) Fig. 1.6 Dimensional drawing of the SC 15 D GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 16 S S i i n n g g l l e e - - p p h h a a s s e e 3-phasig 1-phasig Dimensions in mm) Fig. 1.7 Dimensional drawing of the SC 30 D GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 17: Transport And Storage
Lift the pump only at the provided handles, respectively crane eyelets. Warning Exclusively use lifting facilities with sufficient lifting capability. Never stand under the hanging pump when it is being moved. Avoid any other orientations during transportation. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 18: Installation
Remove inlet blank flange and outlet blank flange. If you operate the pump with blank flanges in place, it can cause damage. Check that the silencer for the purge gas inlet is present in the plastic bag. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 19 Clamp O-ring Clamp Blank flange Outlet SC 60 D Plastic bag Inlet Outlet 60 D O-ring Clamp Blank flange 60 72 Fig. 3.2 Product check (SC 30 D / SC 60 D) GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 20: Ambient Conditions
Debris can clog silencers reducing the effectiveness of the purge gas. Install in an area which is not exposed to sunshine. Direct sunshine can Avoid direct sunlight cause high temperatures and failure. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 21: Setting Up The Pump
I 4 x holes in the pump base for M10 screws and (SC 60 D). When not observing these installation conditions, damage may occur, or Caution performance or service life may be impaired. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 22: Electrical Connections
Min. circuit current capacity of conductor is 10 A. Max. branch circuit breaker is 15 A (industrial rated). Warning Protect the motor by installing the recommended breaker (refer to Table 1). Failure to do so can cause electrical shock or fire. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 23 Figure 3.4. Two links are used at the 200-230 V connection. Connect the power cord through the cable-gland on the bottom side of terminal blocks. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 24 If you plan to switch the pump ON-OFF with remote control, check the pump's rotation direction before connecting it to the vacuum system. Caution When checking rotation direction, avoid dropping foreign matter into inlet. Dropping foreign matter into the pump can cause failure. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 25: Three-Phase Motors
Firmly fit proper round crimp style terminals to electric cord using the appro- priate tool and connect to motor terminal. If the connection is loose, it can cause bodily injury or electrical fire. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 26 Use round type terminal. Fit cable-gland. Connect ground wire to ground terminal. After each modification of power supply cable wiring, a new electrical Warning safety test has to be done according to the national rules. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 27 Caution Dropping foreign matter into the pump can cause failure. If the direction of rotation is wrong, ensure that the incoming power is OFF and then interchange two of the input leads. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 28: Connection To The Vacuum System
SC 60 D: 40 m DN 40 line I Make sure that the exhaust line is not clogged during operation. I Ensure that the pressure at the pump's exhaust is at atmospheric pressure. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 29: Operation
Ventilation opening Finger, foreign matter for the motor Fan cover Finger, foreign matter Finger, foreign matter Clearance for cooling fins of stage 1 and stage 2 Fig. 4.2 Hazardous points on the pump GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 30: Start-Up
When restarting a pump that is already at operating temperature, open the purge gas valve for 3-5 seconds to atmosphere before restarting the pump. Otherwise, the pump's temperature can become unbalanced causing it to fail. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 31: Pumping
60 % RH, the pump must be operated with the purge gas valve open. Operating the pump with the purge gas valve open removes the moisture which allows the pump to reach its ultimate pres- sure. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 32 SC 5 D or I 10 l · min for the SC 15 D, SC 30 D and SC 60 D. Caution Exceeding a purge gas flow of 9 or 10 l/min cause pump failure. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 33: Shutdown
To maintain vacuum in the vacuum chamber and prevent the drawback of debris from vacuum pump into vacuum cham- ber, close the isolation valve to the vacuum chamber before shutting off the pump. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 34: Maintenance
The maintenance schedule assumes that the pump is exposed to clean gas only. You must shorten the maintenance interval when pumping vapour since vapour temperature, disposal volume, disposal frequency and substances in the vapour influence the pump's operation. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 35 Fan cover switched off. Electric shock! SC 30 D / SC 60 D During inspection and Fan cover maintenance work keep the power supp- ly switched off. Fig. 5.2 GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
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Page 36: Table - Maintenance
Maintenance Table - Maintenance When the maintenance interval has been reached, contact Oerlikon Leybold Vacuum to arrange the required maintenance. Never disassemble, reassem- ble or alter the pump yourself. We are not responsible for any accidents cau- sed by disassembly, assembly or alteration which was done by the user or non-specialist. -
Page 37: Oerlikon Leybold Vacuum Service
Separate clean components according to their materials, and dispose of accordingly. If you send equipment to Oerlikon Leybold Vacuum mind the regulations given in Section 5.2. “Oerlikon Leybold Vacuum Service”. GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 38: Troubleshooting
Troubleshooting Troubleshooting If the pump malfunctions, please refer to the following chart for help in solving the problems. If you cannot solve the problem, please contact Oerlikon Leybold Vacuum. Fault Possible cause Remedy Pump does not rotate. Breaker malfunction. Inspect and repair. -
Page 39: Spare Parts
EK 870000523 Eccentric shaft EK 870000504 EK 870000505 EK 870000506 EK 870000534 Airflush inlet filter EK 870000515 EK 870000515 EK 870000515 EK 870000515 Lubricant EK 870000524 EK 870000524 EK 870000524 EK 870000524 GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... -
Page 40: Ec Conformance Declaration
GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum... - Page 41 EC Declaration of Conformity We, Oerlikon Leybold Vacuum GmbH, hereby declare that the products specified and listed below which we have placed on the market, comply with the applicable EC Council Directives. This declaration becomes invalid if modifications are made to the product without agreement of Oerlikon Leybold Vacuum GmbH.
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Page 42: Declaration Of Contamination
Phone: __________________ Fax: __________________ Calibration: Factory calibration End user: __________________________________________ Quality test certificate DIN 55350-18-4.2.1 A. Description of the Oerlikon Leybold Vacuum product Failure description: ___________________________________ Material description: _____________________________________ ___________________________________________________ Catalog number: _______________________________________ Additional parts: _____________________________________ Serial number:... - Page 43 Notes GA01423_002_A2 - 10/2008 - © Oerlikon Leybold Vacuum...
- Page 44 Sales and Service Germany Europe Asia Oerlikon Spain P.R. China Japan Belgium Leybold Vacuum GmbH Oerlikon Oerlikon Oerlikon Oerlikon Bonner Strasse 498 Leybold Vacuum Spain, S.A. Leybold Vacuum (Tianjin) Leybold Vacuum Leybold Vacuum Nederland B.V. D-50968 Cologne C/. Huelva, 7 International Trade Co.