Gravity Flow Box Assembly Instructions And Parts List - Demco Gravity Flow 550 User Manual

Wagon
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Ref.
No. PART No. qTy. descRIPTIoN
1.
00004
69
5/16" Flatwasher
00059
2.
6
3/8" Flatwasher
3.
00060
4
3/8" Lockwasher
00082
4.
2
3/8"-16UNC x 2-1/2" Hex Head Bolt Gr.5
5.
00523
30
3/8"-16UNC x 1-1/4" Hex Head Bolt Gr.5
6.
00907
4
3/8"-16UNC x 1" Hex Head Bolt Gr.5
00908
7.
2
3/8" UNC x 1-3/4" Hex Head Bolt, Gr. 5
8.
00967
6
1/2"-13UNC x 1-1/4" Hex Head Bolt Gr. 5
01076
9.
10
1/4"-20UNC x 3/4" Hex Head Bolt, Gr.5
10.
01104-30
4
Inside Corner
01105-30
11.
4
Corner Filler Cap
12.
01106-30
12
Extension and Box Washer
13.
01263
68
5/16"-18UNC x 3/4" Hex Head Bolt Gr.5
14.
02022
1
Chute Transport Chain
15
02045-30
4
Outside Corner - 13-1/2" (650 bu.)
07741-30
-
4
Outside Corner - 5-1/2" (550 bu.)
-
07433-30
4
Outside Corner - 23-3/4" (750 bu.)
02178
16.
6
1/2"-13UNC Nylon Insert Locknut
17.
02592
44
3/8"-16UNC Nylon Insert Locknut
02772
18.
10
1/4"-13 UNC Nylon Insert Locknut
19.
02802
69
5/16"-18UNC Nylon Insert Locknut
20.
02990
1
5/16"-18 UNC x 1" Hex Head Bolt Gr. 5
03526
21.
2
3/8"-16UNC x 1 1/2" Socket Head Cap Screw
22.
04396
1
1" Rubber Grommet
04901-95
23.
2
Bushing
24.
05449
2
Bushing
07276
25.
2
Window
26.
07310
2
Rubber Window Seal (33-1/2" long)
27.
07371-30
3
Box Brace Bar - 113-1/2"
28.
07372-30
3
Extension Brace Bar - 108-3/4" (650 &750 bu.)
29.
07373-30
3
Inside Box Cross Brace - 57-3/4"
07739-30
30.
2
Side Extension - 187" (550 bu.)
-
12121-30
2
Side Extension - 187" (650 bu.)
14360-30
-
2
Side Extension w/ window - 187" (750 bu.)
31.
07740-30
2
Front and Back Extension - 109" (550 bu.)
07370-30
-
1
Back Extension - 109" (650 bu.)
-
12438-30
1
Front Extension w/ window - 109" (650 bu.)
-
07391-30
2
Front and Back Extension - 109" (750 bu.)
10231-95
32.
2
Ladder Washer (plated)
33.
10241
1
Operators Manual Canister
10277
34.
1
Electrical Plug Holder
35.
10455-30
1
Unloading Chute
10456-30
36.
1
Center Dump Chute
37.
11456-?
1
Unloading Door
38.
11457
2
Door Centering Wheel
39.
11748-30
1
Door Lift Channel
40.
12441-30
1
Ladder
14353-30
-
1
Ladder (750 bu.)
41.
12442-30
1
Wire Harness Bracket
12568
42.
4
3/8" x 1/2" Shoulder Bolt Socket
43.
13126-?
1
Gravity Flow Box
13485-?
-
-
Right Hand Dump Gravity Box
44.
14361
2
Window, Extension (750 bu.)
45.
14362
2
Rubber Window Seal f/ 14361 (750 bu.)
12126
-
1
SMv Sign
Please order replacement parts by PART No. ,
descRIPTIoN and coloR.
(not shown)
(not shown)
(not shown)
(not shown)
AsseMbly INsTRucTIoNs
MouNTING The sIde bRAces, eXTeNsIoNs
1. Mount the Front, Back, and Side Extensions (#30 & 31) loosely to
the box using twenty-two 5/16" x 3/4" bolts (#13), twenty-two 5/16"
nylon locknuts (#19), and twenty-two 5/16" flatwashers (#1).
2. Mount the Outside Corner (#15) to the outside of the extensions
using six 5/16" x 3/4" bolts (#13), six 5/16" flatwashers (#1), and six
5/16" nylon locknut (#19). The bottom two bolts must also hold the
Inside Corner (#10) on the inside of the box as shown.
3. Mount the Corner Filler Cap (#11) under the lip on the outside of the
extensions using two 5/16" x 3/4" bolts (#13) two 5/16" flatwashers
(#1) and two 5/16" nylon locknuts (#19).
4. Mount the inside Angle Braces (#29) to the inside of the box as shown
using six 1/2" x 1-1/4" bolts (#8) and six 1/2" nylon locknuts (#16).
5. Mount the inside Side Braces (#27 & 28) to the box (#43) and side
extensions (#30) with Extension Washers (#12) on the outside as
shown using twenty-four 3/8" x 1-1/4" bolts (#5) and twenty-four
3/8" nylon locknuts (#17).
NOW TIGHTEN ALL BOLTS.
MouNTING The lAddeR
1. Mount the ladder (#40) to the gravity flow box using four 3/8" x 1
bolts (#6), four 3/8" washers (#2), two ladder washers (#32), and
four 3/8" nylon locknuts (#17).
INsTAllING The boX, dooR lIfT chANNel, dooR
lIfT Wheel AsseMbly ANd TRANsPoRT chAIN
1. Mount the Door Lift Channel (#39), with the roller chain to your left
side when you are facing the unloading side of gravity box, to the
Door (#37) using four 3/8" x 1/2" shoulder bolts (#42), four 5/16" nylon
lock-nuts (#27). Mount the Door Centering Wheels (#38) to the Door
using two 3/8" Socket Head Cap Screws (#21), two Bushings (#24),
and two 3/8" Locknuts (#17). Place the unloading door into the rails
of the box.
2. Slide the door lift wheel mount (Sub. Assembly #5699 or #6031)
over the door lift channel (#39) and bolt it to the gravity box using
four 3/8" x 1-1/4 bolts (#5), four 3/8" flatwashers (#2), and four 3/8"
nylon locknuts (#17).
3.
IMPORTANT
Tighten all mounting bolts just enough to limit
movement. Roller Bushing (p.22#7) and Roller Brace Bracket
(p.22#8) are adjustable so that slack between the chain on (#39) and
the Sprocket (p.22#24) can be kept to a minimum. Then Tighten
bolts to prevent the door from binding.
4. Bolt the transport chain (#14) to the door lift wheel mount (#5699 or
#6031) using one 5/16" x 1" bolt (#20), one 5/16" flatwasher (#01),
and one 5/16" nylon locknut (#19).
INsTAllING The delIveRy chuTe
1. Assembly of the chute should be done after mounting the box on
the running gear.
2. Mount the Unloading Chute (#35) to the box using two 3/8" x 1-1/4"
bolts (#5) and two 3/8" nylon lock nuts (#17). When tightening be
certain the chute moves up and down freely.
3. Slide the Center Dump Chute (#36) under the box. Raise the Center
Dump Chute and align holes with holes on the Unloading Chute
(#35). Bolt together using 3/8" x 1-3/4" bolts (#7) and 3/8" Nylon
Insert Locknuts (#17). Raise the center dump chute so that holes are
above the guide rail on the box. Assemble 3/8" x 1-3/4" bolt (#7), 3/8"
washer (#2) and bushing (#23) through hole in center dump chute
and tighten using 3/8" Nylon Insert Locknut (#17). Note: Check all
bolts and nuts to ensure proper tension or torque.
Page 19

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