Running Gear Brake Line Parts Breakdown And Assembly Instructions - Demco Gravity Flow 550 User Manual

Wagon
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RuNNING GeAR bRAKe lINe PARTs bReAKdoWN
Note: front brakes are standard on the 650 &
750 bushel running gears and optional on the
550 bushel running gear.
8
7
15
3
5
13
4
1
1. Assemble the Running Gear.
2. Mount the Rear Brass Tee (#4) onto the bolt welded to the top of
the rear bolster frame using one 5/16" nylon insert locknut (#13).
3. Next attach the 52" Rubber Line (#1) to the orifice fitting on the
master cylinder (see page 15).
4. Attach Brake Tee (#2) to the 52" Rubber Brake Hose(#1). Attach the
80" Steel Brake Line (#12) to the Brake Tee (#2), and bend the 80"
Steel Line (#12) around the front bolster frame to fit (as shown).
NOTE: When bending steel lines, form around a 3/4" diameter pin,
be careful not to make the bend too sharp or line failure will occur.
5. Attach 4 1/2" Steel Brake Line (#3) to Brake Tee (#2), and to Brass
Tee (#4). Attach 20" and 41" Steel Brake Lines (#5 & #6) to Brass
Tee (#4). Attach 18" Rubber Brake Hose (#7) to lines #5 and #6 and
to Front Brake Clusters (Refer To Diagram Above). Now attach the
rubber Brake Line Clips (#8).
10
10
2
10
15
8
6
7
10
10
11
10
Ref.
PART
No.
No.
12
1.
05979
sb7900
*2.
-
sbd10
sb5045
*3.
*4.
sb7785
*5.
09098
*6.
sb541
*7.
05982
sb7764
*8.
9.
sb553
02549
10.
11.
sb13h66
sb597
12.
13.
02802
sb537
14.
*15.
01863
Please order replacement parts by PART No. and descRIPTIoN
* front brakes on 650 bushel wagon only.
6. Assemble 53" Rear Steel Lines (#9) to the brake cluster first. Then
bend around the top of the rear bolster frame and attach to the Rear
Brass Tee (#4) as shown. Now attach 53" Steel Lines (#9) to center
of outlet on Brass Tee (#4) along reach pipe.
7. Assemble 12" Rubber Line (#11) between the 80" Steel Line (#12),
and the 53" Steel Front Brake Line (#9) allowing some slack. Hold
80" line in place with clamp (#14).
8. Put Rubber Line Protectors (#10) around steel lines at clips and
bend clips down.
Page 15
9
10
13
4
10
10
10
10
14
bRAKe lINe PARTs lIsT
qTy.
descRIPTIoN
1
#6 x 52" Rubber Line
1
Brake Tee
1
Female/Female coupler, 550 only
1
3/16" x 4-1/2" Steel Brake Line
2
Brass Tee
1
3/16" x 24" Steel Brake Line
1
3/16" x 41" Steel Brake Line
2
18" Rubber Brake Hose
2
Rubber Brake Line Clip
2
3/16" x 53" Lg. Steel Line
12
Rubber Protector (for steel lines)
1
Lg. Rubber Line w/ solid F. end (2x)
1
3/16" x 97" Steel Brake Line
2
5/16"-18 UNC Nylon Insert Locknut
1
3/16" x 37" Steel Brake Line
2
5/8" Grommet
9

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