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Table of Contents
Related Manuals for Demco Gravity Flow 550
Summary of Contents for Demco Gravity Flow 550
- Page 1 10-17 AG20021, Rev 1 Page 1...
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Page 2: Table Of Contents
INTRoducTIoN Thank you for purchasing a Demco Gravity Flow Wagon. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Proper care and use will result in many years of service. -
Page 3: Safety, Signal Words
If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Demco, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com... -
Page 4: Equipment Safety Guidelines, Lighting And Marking
sAfeTy...you cAN lIve WITh IT equIPMeNT sAfeTy GuIdelINes Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them. -
Page 5: Tire Safety
• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires. • Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment. • Refer to “TIRE INFLATION CHART” in your owners manual for maximum tire pressure for a Demco Grain Cart. befoRe oPeRATIoN: • Carefully study and understand this manual and the Owner’s Manual. • Do not wear loose-fitting clothing which may catch in moving parts. • Always wear protective clothing and substantial shoes. • It is recommended that suitable protective hearing and eye protection be worn. • Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.) • Keep wheel and lug nuts tightened to specified torque. -
Page 6: Following Operation
• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key. • Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. DO NOT operate near edge of drop-off or banks. DO NOT operate on steep slopes as overturn may result. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. • Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. -
Page 7: Performing Maintenance
Reduce speed prior to turns to avoid risk of overturning. Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive! • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. various safety lights and devices are available from your dealer. • Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. -
Page 8: Safety Sign Locations
Torque to 400 ft. lbs. REV 5 AG21001 AG21173 550 (Charcoal) 04804 Red Reflector AG21174 650 (Charcoal) AG21163 Large Demco (Charcoal) AG21175 750 (Charcoal) 07278 Conspicuity (w/ White to the Top) AG21067 Keep Off Ladder AG21127 Check All Wheel Nuts 04508... -
Page 9: Bolt Torque
bolT ToRque ToRque dATA foR sTANdARd NuTs, bolTs, ANd cAPscReWs. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Torque specifications bolt Torque for Metric bolts * bolt Torque for standard bolts *... -
Page 10: Running Gear Parts Breakdown
RuNNING GeAR PARTs bReAKdoWN 650 & 750 bushel 550 bushel NoTe: ITeMs #1, #2, ANd #3 NoT INcluded IN The hub AsseMblIes 5691 ANd 5474 for breakdown of Tongue and Pivot Arm Assembly see Page 15 550 bushel 16 34 550 bushel W/ oPTIoNAl fRoNT Wheel bRAKes 650 &... -
Page 11: Running Gear Parts List And Assembly Instructions
RuNNING GeAR PARTs lIsT AsseMbly INsTRucTIoNs Ref # PART # qTy descRIPTIoN 07353 1-1/4”-12 UNF Castle Nut (650&750) MouNTING The Wheels, ANd AsseMblING 01934 1”-14 UNF Castle Nut (550) The fRoNT ANd ReAR bolsTeR fRAMes 05088 1/4” x 2” Lg. Cotter Pin (650&750) 1. -
Page 12: Brake Tongue Maintenance And Adjustment
ToNGue MAINTeNANce ANd AdjusTMeNT WARNING: Review all of the following instructions before installation and use of the hydraulic brake tongue. dealers or distributors must review these instructions with the ultimate user. failure to follow these instructions, or failure to properly maintain the braking system after installation, can result in loss of braking action which could cause severe property damage, personal injury and/or death. -
Page 13: Brake Tongue Parts Breakdown And Parts List
bRAKe ToNGue AsseMbly 45° ZeRK locATed This plate is welded into tongue (#1) - shown separate for clarity oPPosITe sIde of use locKTITe ThIs oN seT scReW MAle GusseT ToNGue sToP use locK- TITe oN seT scReW * Items included with 5628-30 Tongue Assembly sold As ToNGue AsseMbly PARTs lIsT... -
Page 14: 13" Brake Cluster Parts Breakdown And Parts List
13” uNI-seRvo bRAKe clusTeR PARTs bReAKdoWN bRAKe clusTeR PARTs lIsT Ref. PART qTy. descRIPTIoN 07911 Right Hand Cluster (shown) 9. sb10961-95 1 Shoe Guide 07910 Left Hand Cluster sb9789 4 Cup - Shoe Hold Down 1 Back Plate (not available) 05983 2 Spring - Shoe Hold Down 5509... -
Page 15: Running Gear Brake Line Parts Breakdown And Assembly Instructions
RuNNING GeAR bRAKe lINe PARTs bReAKdoWN Note: front brakes are standard on the 650 & 750 bushel running gears and optional on the 550 bushel running gear. bRAKe lINe PARTs lIsT Ref. PART qTy. descRIPTIoN 05979 #6 x 52” Rubber Line sb7900 Brake Tee sbd10... -
Page 16: Brake System Maintenance And Repair
WARNING: To Prevent serious Injury or death Saltwater, granular fertilizers and other corrosive materials are destructive to metal. To prolong the life of a braking system used under corrosive conditions, we recommend that the actuator be flushed periodically with a high pressure water hose. Be sure to re-grease bearings and oil all moving parts after the unit has dried. - Page 17 Loosen the bleeder valve one turn and pump the hitching The Wagon master cylinder until the air bubbles stop coming out of the hose in the glass container, then close the bleeder valve and repeat the process on the 5. Be sure Pin and hitch rating is equal to or greater than other wheels.
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Page 18: Gravity Flow Box Parts Breakdown
550, 650 & 750 bushel WAGoN PARTs bReAKdoWN Wagons are available in 3 colors ?-10 = ?-20 = Green ?-42 = blue see Page 24 for lighting parts breakdown #6031 - see page 22 for Parts breakdown Page 18... -
Page 19: Gravity Flow Box Assembly Instructions And Parts List
AsseMbly INsTRucTIoNs Ref. MouNTING The sIde bRAces, eXTeNsIoNs No. PART No. qTy. descRIPTIoN 00004 5/16” Flatwasher 1. Mount the Front, Back, and Side Extensions (#30 & 31) loosely to 00059 3/8” Flatwasher the box using twenty-two 5/16” x 3/4” bolts (#13), twenty-two 5/16” 00060 3/8”... -
Page 20: Door Lift Assembly Breakdown
dooR lIfT AsseMbly bReAKdoWN Ref.No. PART No. qTy. descRIPTIoN 00004 5/16” Flatwasher 00059 5/4 3/8” Flatwasher 00179 1/2 3/8”-16UNC Center-punch Locknut 00523 1/4 3/8”-16UNC x 1 1/4” Hex Head Bolt, Gr. 5 00907 3/8”-16UNC x 1” Hex Head Bolt Gr.5 01114 3/4”... -
Page 21: Gravity Box To Running Gear
MouNTING The WAGoN To The RuNNING GeAR AsseMbly 750 bushel Wagon Torsion Assembly Ref. PART Ref. PART qTy. descRIPTIoN qTy. descRIPTIoN 00084 1/2” Lockwasher 12293 Plastic Bushing 00492 3/4” Flatwasher 13103-30 Bolster Bolt 00967 1/2” - 13 UNC x 1-1/4” Hex Head Bolt 13105-30 Torsion End Link 05047... -
Page 22: Gravity Flow Lighting Parts Breakdown, Parts List, And Wiring Schematic
lIGhT KIT PARTs bReAKdoWN ANd lIsT 4. Run the Wiring Harness (#10) under the right side of the gravity box, inside wire cover. Secure the Light Harness to the frame using the nylon hose ties. Attach Female Plug (#12) using two 5/16” x 1” INsTAllING The dooR lIGhTING bolts (#14), two 5/16”... -
Page 23: Fender Assembly And Parts Breakdown
fender Assembly on 550-750 Gravity flow Wagons detail A Mount Inner Fender Supports (11 & 12) to the inside Ref. PART qTy. descRIPTIoN of the plastic fenders. On the Front, the overlap of the 00372 16 5/16”-18UNC x 1 1/2” Hex Head Bolt Gr. 5 plastic fender mounts to the cross strap of the inner fender 02592 8 3/8”-16UNC Nylon Locknut... - Page 24 fenders on 550-750 Gravity flow slope side door side 12205 & 12206 is the slope side 12207 & 12208 is the door side Clamp fender mounts to wagon corner posts at Note: be careful NoT to drill through light wire dimensions shown above.
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- Page 28 4010 320th st., boydeN, IA. 51234 Ph: (712) 725-2311 fAX: (712) 725-2380 Toll fRee: 1-800-54deMco (1-800-543-3626) www.demco-products.com Go online to www.demco-products.com for demco warranty policies, operator manuals & product registration. Page 28...