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8-03
RD20005,Rev 3
DOING OUR BEST TO PROVIDE YOU THE BEST
KAR-KADDY
KK260 (8’
) & KK360 (8-1/2’
)
WIDE
WIDE
OPERATORS MANUAL
READ complete manual CAREFULLY
ASSEMBLY
CALIBRATION
BEFORE attempting operation.
OPERATION
REPLACEMENT PARTS
• Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234
DEMCO
•
•
PH: (712) 725-2311
Toll Free: 1-800-543-3626
FAX: 1-800-845-6420
www.demco-products.com
Page 1
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Summary of Contents for Demco KAR-KADDY KK260
- Page 1 8-03 RD20005,Rev 3 DOING OUR BEST TO PROVIDE YOU THE BEST KAR-KADDY KK260 (8’ ) & KK360 (8-1/2’ WIDE WIDE OPERATORS MANUAL READ complete manual CAREFULLY ASSEMBLY CALIBRATION BEFORE attempting operation. OPERATION REPLACEMENT PARTS • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234 DEMCO •...
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Page 2: Table Of Contents
Introduction Thank you for purchasing a Demco Kar-Kaddy. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. GENERAL INFORMATION 1. Unless otherwise specified, high-strength (grade 5) 3. When placing a parts order, refer to this manual for (3 radial-line head markings) hex head bolts are proper part numbers and place order by PART NO. -
Page 3: Bolt Torque
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. -
Page 4: Safety, Maintenance, & Important Loading Instructions
50 miles thereafter. Ensure that they are tight. small you will want to exchange these new straps for the proper size straps. The KK260 tires must be inflated to the recommended 50 PSI. 1. Tire too large - This is very obvious the strap... -
Page 5: Testing Lights Before Use
Tire tread width or body width of towed vehicle must not exceed: Step 2. Remove black locking pin BEFORE loading vehicle KK260 - 70" max. (outside to outside), onto the Kar Kaddy. The removal of the locking pin allows 42" min. (inside to inside), "Auto Steer"... - Page 6 Step 7. Drive vehicle onto the platform - front forward - until tires touch the wheel stops at the front of each side of the platform and the platform tilts to a flat position. Make sure the car is centered on the platform. Towed vehicle tires must fit in wheel troughs without overhanging sides.
- Page 7 Step 13. TO UNLOAD towed vehicle. Make sure that plat- Step 10. Thread tie-down strap through the slotted tube on the form and vehicle are straight. Reinstall driveshaft. Ensure that tie-down winch. Pull approx. 6" of strap through this slot. towed vehicle parking brake is fully engaged, then unhook the Begin tightening strap making sure the tail becomes enclosed towed vehicle safety chains, and release the tie-down straps.
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Page 8: Kar-Kaddy 260 And 360 Parts Breakdown And List
KK260 (8'wide) and KK360 (8-1/2' wide) PARTS BREAKDOWN Right Fender KIT #5511 TILT-BED LATCH ASSEMBLY not included Fulton 5000 lb. coupler 5217 Coupler Repair Kit DECALS DECAL QTY. DESCRIPTION RD21002 Instruction Decal RD21003 5 ft. Gold Striping (for fenders) RD21001 Kar Kaddy Decal (brown) Check Wheel Nuts &... - Page 9 KK6LBAS License Plate Mount and Light Cluster Left Winch Shown 19 20 14 13 REF. PART QTY. DESCRIPTION 5432 Left Ratchet Winch Assembly (Plated) 5433 Right Ratchet Winch Assembly (Plated) 03569-95 Ratchet Frame 91 92 03570-95 Left Spool Tube 03571-95 Right Spool Tube 03577 Heavy Duty External Snap Ring...
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Page 10: Kar-Kaddy 260 And 360 Parts List Cont
1/4"-20UNC Serrated Locknut 00182 Small Hair Pin 04513 Light Cluster 03528 Tie Down Strap w/J-Hook 85. 04503-25 Tilt Bed Ramp (KK260 - 8' wide) 02243 Black Vinyl Hand Grip 04772-25 Tilt Bed Ramp (KK360 - 8-1/2' wide) 01883 Electrical Wire Splicer 00078 7/16"... -
Page 11: Limited Warranty Information
4) rust damage materials and workmanship, but not against road hazards. 5) Any Demco Kar Kaddy that has been loaded in excess of the load capacity stated on the tow dolly identification label. Any part of the Demco Kar Kaddy, except tires and lights, found, in the judgement of the manufacturer to be defective in materials Warrantor has a policy of continuous product improvement. -
Page 12: Da66 Brake Actuator Parts Breakdown And List
Model DA66 ACTUATOR PARTS BREAKDOWN ACTUATOR PARTS LIST REF. PART QTY. DESCRIPTION 8606701 DA66 Brake Actuator complete (incl. ref. 1-25) 07599-95 6000# 2" Ball Coupler SB23278 Roller 05957-95 Front Roller Spacer 02166 3/8"-16UNC x 2-3/4" Hex Head Bolt (gr.5) 07176 3/8"... -
Page 13: Da603 Brake Actuator Parts Breakdown And List
DA603 BRAKE ACTUATOR PARTS BREAKDOWN Components not sold separately 5695 Emergency Lock Cam Replacement Kit Item #23 includes cable Item #10 is not included in 5696 5398 Master Cylinder Repair Kit (drum) (gasket included) 5696 Coupler Repair Kit (2î lever lock) ACTUATOR PARTS LIST **Components not sold separately** REF. -
Page 14: Da91 Brake Actuator Parts Breakdown And List
MODEL DA91 ACTUATOR PARTS BREAKDOWN **12 **10 **16 5398 Master Cylinder Repair Kit (gasket included) not included 5495 Coupler Repair Kit Model 91 ACTUATOR PARTS LIST REF. PART NO. QTY. DESCRIPTION 09417 6000# 2" Lever Lock Coupler (zinc plated) 01896 1/2"-13UNC x 4"... -
Page 15: 10" Self-Adjusting Brake Cluster Parts Breakdown And List
10" SELF-ADJUSTING BRAKE CLUSTER and DRUM PARTS BREAKDOWN BRAKE CLUSTER PARTS LIST REF. PART QTY. DESCRIPTION SB24429 Left Hand Cluster (shown above) SB24428 Right Hand Cluster SB23871 Back Plate Assembly - (NDH Hub Mounting) SB9254 Cover Plate - Adjusting Hole SB10954 Brake Shoe Kit (includes 2 Primary &... -
Page 16: Optional Surge Brakes Parts Breakdown And List
OPTIONAL SURGE BRAKES (KK260SB and KK360SB) PARTS BREAKDOWN Model DA603 Brake Actuator SURGE BRAKES PARTS LIST BLEEDING THE SYSTEM The first requirement for safe, sure hydraulic braking is the use of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid from a sealed container. -
Page 17: Kk260 And Kk360 Parts Assembly Instructions
KK260 AND KK360 ASSEMBLY INSTRUCTIONS 1. Place the main frame on blocks or some other sturdy 6. Lay the bracing struts (#23) out along the tow dolly tongue support so that the frame rests approximately 8" - 10" off with the back end (the end with the larger hole in it) of the the ground. - Page 18 DO NOT MOVE THE TIE ROD LOCKING CLAMP FROM ITS FACTORY PRESET POSITION. GREASE TIE ROD ENDS BEFORE USING. 1-1/4" NOTE: Tie rods are factory set and should not be readjusted. 12. Bolt on the steering stabilizer cylinder (#1) as shown using a 5/8"...
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Page 19: Wiring And Fender Assembly Instructions
WIRING & FENDER 4. Pull the black and white wire from the pigtail through the ASSEMBLY INSTRUCTIONS hole in the fender pocket outward. Splice the white wire to the white wire coming out the loom. Splice the black wire to the brown wire. Splice the green (or yellow) wire NOTE: It is advantageous to wire the fender lights to the red wire of the pigtail. -
Page 20: Kar-Kaddy Toe-In Adjustment
KAR-KADDY TOE-IN ADJUSTMENT LOCKING CLAMP FRONT MEASUREMENT (1/32" to 1/16" less than back measurement) 12" 12" 18" MEASURING THE TOE-IN TOE-IN ADJUSTMENT Have the tongue in a "hooked-up” position with the ball 1. Put a mark on each side of the locking clamp on the coupler 18"... -
Page 21: Wheel Jack, Deflector, & Light Bar (Optional) Parts Breakdown And List
OPTIONAL WHEEL JACK WHEEL JACK PARTS LIST KK2WJ Optional Wheel Jack w/ hardware Please order replacement parts by PART NO. and DESCRIPTION. * All options may not mount on tow dolly simultaneously.* OPTIONAL DEFLECTOR PARTS BREAKDOWN OPTIONAL DEFLECTOR PARTS LIST REF. -
Page 22: Winch, Tool Box, & Spare Tire W/Mounting Bracket (Optional) Parts Breakdown And List
OPTIONAL WINCH PARTS LIST REF. NO. PART NO. QTY. DESCRIPTION KK2W Optional Winch 04620 Winch Mechanism (1400 capacity) 04621 Replacement Handle 01738 Strap Assembly (includes strap & hook) 02207 3/8"-16UNC x 3" Hex Hd. Bolt (gr.5) 02769 3/8"-16UNC x 4" Hex Head Bolt (gr.5) 00059 3/8"... -
Page 23: Notes
NOTES Page 23... - Page 24 DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Page 24...
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Do you have a question about the KAR-KADDY KK260 and is the answer not in the manual?
Questions and answers
Trying to get serial no
The serial number for the Demco KAR-KADDY KK260 is the 17-digit Vehicle Identification Number (VIN). It is located in the lower left corner of the tow dolly identification label, which is on the left side of the tow dolly frame.
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