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08/03
RD20006, Rev 3
DOING OUR BEST TO PROVIDE YOU THE BEST
TOW-IT
TI110 & TI110SB TOW DOLLY
OPERATORS MANUAL
READ complete manual CAREFULLY
ASSEMBLY
CALIBRATION
BEFORE attempting operation.
OPERATION
REPLACEMENT PARTS
• Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234
DEMCO
•
•
PH: (712) 725-2311
Toll Free: 1-800-543-3626
FAX: 1-800-845-6420
www.demco-products.com
Page 1
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Summary of Contents for Demco TOW-IT TI110 TOW DOLLY
- Page 1 READ complete manual CAREFULLY ASSEMBLY CALIBRATION BEFORE attempting operation. OPERATION REPLACEMENT PARTS • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234 DEMCO • • PH: (712) 725-2311 Toll Free: 1-800-543-3626 FAX: 1-800-845-6420 www.demco-products.com...
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Page 2: Table Of Contents
CAUTION: All vehicles to be towed on Demco Tow Dollies must be towed with the front axle on the dolly. Table of Contents General information ....................... -
Page 3: Safety Sign Locations
SAFETY SIGN LOCATIONS Types of safety sign and locations on Tow It are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and particular function related to that area, that requires your SAFETY AWARENESS. SAFETY DECAL PARTS LIST REF. -
Page 4: Bolt Torque
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. - Page 5 WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPERATION OF THE TOWED VEHICLE FROM THE TOW DOLLY, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE. SAFETY MAINTENANCE Safety is of utmost importance at all times.
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Page 6: Testing Lights
TESTING LIGHTS BEFORE USE 1. Check that the WHITE (ground) wire of the wiring harness is connected to the Tow-It frame and the WHITE (ground) wire is connected to the frame of the towing vehicle. 2. With headlights in "ON" position, the tail lights, the light cluster bar, the license plate light, and the clearance lights should be lighted. - Page 7 Step 7. Place one tie-down strap over each tire and secure hooks to rods located at the rear of each wheel platform. The short side of the hook must face the rear of the TOW-IT. Step 5. With someone safely guiding you, slowly drive ve- hicle onto platform FRONT FORWARD.
- Page 8 Step 10. Make sure the tie-down strap is the correct size for Step 13. To pull the TOW-IT empty, make sure tie-down the auto tire. The picture above shows a correct fitting strap. straps are tightened in the storage position, and towed See page 1 of this instruction for proper fit and exchange vehicle safety chains are wrapped up and hooked.
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Page 9: Limited Warranty
4) rust damage owner. Tires and lights are not included in this warranty. 5) Any Demco Tow-It that has been loaded in excess of the load capacity stated on the tow dolly identification label. Tires are warranted by the manufacturer against defects in materials and workmanship, but not against road hazards. -
Page 10: Tow Dolly Parts List And Breakdown
REF. QTY. REF. QTY. NO. PART NO. REQíD DESCRIPTION NO. PART NO. REQíD DESCRIPTION 5432 Left Ratchet Winch Assembly (Plated) 02298 22-1/2" Wire Protector 5433 Right Ratchet Winch Assembly (Plated) 05443 Cable Hanger - wire harness 03569-95 Ratchet Frame 04944 Wire Strain Relief 03570-95 Left Spool Tube... - Page 11 LEFT WINCH SHOWN 19 20 62 63 5341 Sure Lube Hub Assembly Page 11...
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Page 12: Assembly Instructions
TOW-IT ASSEMBLY INSTRUCTIONS Place the mainframe on blocks or some other sturdy support When assembling the tie-down strap to the tow dolly winch, so that the frame rests approximately 8"-10" off the ground. make sure the tie-down strap does not contain any twists and Attach the tilt bed ramps (#1) as shown using three 7/16"... - Page 13 COLOR CODE FOR WIRING HARNESS WHITE Ground BROWN Tail Lights and License Plate Light YELLOW Left Turn and Stop GREEN Right Turn and Stop Triple Wire Plug from Light Wire White Connector White Black White Ground Wire to Fender Brown Yellow or Green WIRING DIAGRAM FOR THE AUTO...
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Page 14: Surge Brake Assembly
SURGE BRAKE ASSEMBLY NOTE: When installing DA603 onto Tow It be sure to pull brake line out of tongue and fasten it to the Actuator. Then slide the Actuator , brake line, and lift handle onto tongue and attach with supplied fasteners. -
Page 15: Model Da603 Actuator Parts
DA603 BRAKE ACTUATOR PARTS BREAKDOWN Components not sold separately 5695 Emergency Lock Cam Replacement Kit Item #23 includes cable Item #10 is not included in 5696 5398 Master Cylinder Repair Kit (drum) (gasket 09153 included) 5696 Coupler Repair Kit (2î lever lock) ACTUATOR PARTS LIST **Components not sold separately** REF. -
Page 16: Model Da91 Actuator Parts (Replacement Only)
10î BRAKE CLUSTER PARTS LIST Left Side Breakdown 10" BRAKE CLUSTER PARTS LIST REF. PART QTY. NO. REQíD. DESCRIPTION SB23715 Left Hand Cluster (shown above) SB23714 Right Hand Cluster 1. SB24636-30 1 Back Plate Assembly SB9254 Cover Plate - Adjusting Hole SB10954 Brake Shoe Kit (includes 2 Primary &... -
Page 17: Brake Cluster Parts List And Breakdown
MODEL DA91 ACTUATOR PARTS BREAKDOWN **12 **10 **16 5398 Master Cylinder Repair Kit (gasket 05681 included) not included 5495 Coupler Repair Kit Model 91 ACTUATOR PARTS LIST REF. PART NO. QTY. DESCRIPTION 09417 6000# 2" Lever Lock Coupler (zinc plated) 01896 1/2"-13UNC x 4"... -
Page 18: Optional Winch
OPTIONAL WINCH PARTS LIST REF. QTY. NO. PART NO. REQíD. DESCRIPTION KK2W Optional Winch 04620 Winch Mechanism (1400 capacity) 04621 Replacement Handle 01738 Strap Assembly (includes strap & hook) 02207 3/8"-18UNC x 3" Hex Hd. Bolt (gr.5) 02769 3/8"-16UNC x 4" Hex Head Bolt (gr.5) 00059 3/8"... -
Page 19: Optional Wheel Jack
OPTIONAL WHEEL JACK WHEEL JACK PARTS LIST KK2WJ Optional Wheel Jack w/ hardware QTY. 02769 3/8” UNC x 4” Bolt, Gr. 5 00060 3/8” Lock Washer 00061 3/8” Hex Head Nut Please order replacement parts by PART NO. and DESCRIPTION. * All options may not mount on tow dolly simultaneously.* OPTIONAL DEFLECTOR PARTS BREAKDOWN OPTIONAL DEFLECTOR PARTS LIST... - Page 20 Page 20...
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