Cembre B540NDK-BV Operation And Maintenance Manual

Cembre B540NDK-BV Operation And Maintenance Manual

Battery operated hydraulic crimping tool

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BATTERY OPERATED HYDRAULIC
CRIMPING TOOL
B540ND-BVA B540NDK-BV B540NDW-BV
ENGLISH
OPERATION AND MAINTENANCE MANUAL
1

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Summary of Contents for Cembre B540NDK-BV

  • Page 1 BATTERY OPERATED HYDRAULIC CRIMPING TOOL B540ND-BVA B540NDK-BV B540NDW-BV ENGLISH OPERATION AND MAINTENANCE MANUAL...
  • Page 2 FIG. 1a FIG. 2 B540ND-BVA Metabo battery red lines FIG. 1b B540NDK-BV FIG. 3 "W" style crimping dies Makita battery FIG. 1c B540NDW-BV Milwaukee battery...
  • Page 3 FIG. 4 FIG. 5 FIG. 6 Tool components in confi guration B540ND-BVA...
  • Page 4 FIG. 7 JAWS SUPPORT RUBBER GRIP OPERATING BUTTON HANDLE BATTERY JAW LOCKING PIN LED WORKLIGHT B540ND-BVA BATTERY RELEASE WRIST STRAP PRESSURE RELEASE BUTTON B540NDW-BV B540NDK-BV...
  • Page 5: Warning Symbols

    WARNING SYMBOLS Before using the tool, care- When operating Always wear safety User information fully read the instructions the pump, keep gloves when ope- (Directives 2011/65/ contained in this manual. hands away from rating the equip- UE and 2012/19/UE), SAVE THESE INSTRUC- the danger zone.
  • Page 6 Failure to observe this warning could result in severe injury or death. Do not use the tool for purposes other than those intended by Cembre. The operator should concentrate on the work being performed and be careful to maintain a balanced working position.
  • Page 7: General Characteristics

    1. GENERAL CHARACTERISTICS B540ND-BVA B540NDK-BV B540NDW-BV Application range suitable for installing electrical compression connectors for conductors up to 150 mm (300 MCM) and for cutting Copper, Aluminium, ACSR and Steel conductors, ropes and rods Type of acceptable jaws: Crimping CDD6N - CDD6-6N - CDD6-8N (Ref.
  • Page 8 2. INSTRUCTIONS FOR USE The interchangeable crimping jaws have plastic covers on the outside edges. The part reference “B540ND-BV” includes the following: – Hydraulic tool fi tted with Metabo, Makita or Milwaukee battery. – Spare battery. – Battery charger (model depends on the tool version). –...
  • Page 9: Cutting Mode

    Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies by pressing the release button (10) and reposition the connector. By keeping the operating button (3) pressed, the motor continues to operate and the ram will gradually move forward until the two jaws touch.
  • Page 10: Head Rotation

    2.3) LED Worklights Whilst the tool is in operation, the working area is illuminated by four high luminosity LED Work- lights that switch off automatically at the end of the cycle. 2.4) Head rotation For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the most comfortable position.
  • Page 11: Thorough Cleaning

    The tool will continue to work however, 15 sec. after use an alarm comprising 3 beeps combined with illumination of the worklights will signal that its return to Cembre for service is recommended (see section 6). 5. CONNECTION TO COMPUTER The memory card integrated in the tool records operating data for transfer via the USB cable supplied.
  • Page 12: Return To Cembre For Overhaul

    Centre; if pos- sible, attach a copy of the Test Certifi cate supplied by Cembre together with the tool or fi ll in and attach the form available in the “ASSISTANCE” section of the Cembre website.
  • Page 13 FIG. 8 403 (15.9) B540ND-BVA 413 (16.3) B540NDK-BV 412 (16.2) B540NDW-BV Dimensions mm (inch)
  • Page 14 Following information applies to member states of the European Union: USER INFORMATION in accordance with “Directives 2011/65/EU and 2012/19/EU. The ‘Not in the bin’ symbol above when shown on equipment or packaging means that the equipment must, at the end of its life, be disposed of separately from other waste. The separate waste collection of such equipment is organised and managed by the manufacturer.
  • Page 16 Tel.: 01675 470440 - Fax: 01675 470220 CS 92014 - 91423 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.fr www.cembre.co.uk Cembre España S.L.U. Cembre GmbH Calle Verano 6 y 8 Heidemannstraße 166 28850 Torrejón de Ardoz - Madrid (España) 80939 München (Deutschland) Teléfono: 91 4852580...

This manual is also suitable for:

B540nd-bvaB540ndw-bv

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