Cembre B540ND Operation And Maintenance Manual

Cembre B540ND Operation And Maintenance Manual

Battery operated hydraulic crimping tool

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BATTERY OPERATED HYDRAULIC
CRIMPING TOOL
B540ND B540NDA B540NDK
ENGLISH
OPERATION AND MAINTENANCE MANUAL
1

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Summary of Contents for Cembre B540ND

  • Page 1 BATTERY OPERATED HYDRAULIC CRIMPING TOOL B540ND B540NDA B540NDK ENGLISH OPERATION AND MAINTENANCE MANUAL...
  • Page 2 FIG. 2 FIG. 1a B540NDA Metabo battery red lines FIG. 1b B540NDK FIG. 3 "W" style crimping dies Makita battery...
  • Page 3 FIG. 4 FIG. 5 Cable connector FIG. 6 Tool components in confi guration B540NDA...
  • Page 4 B540ND B540NDK B540NDA JAWS SUPPORT RUBBER GRIP OPERATING BUTTON HANDLE BATTERY JAW LOCKING PIN LED WORKLIGHT (x4) BATTERY RELEASE WRIST STRAP DISPLAY TOUCH BUTTON FOR MENU SELECTION PRESSURE RELEASE BUTTON FIG. 7...
  • Page 5: Warning Symbols

    WARNING SYMBOLS Before using the tool, care- When operating User information Always wear safety fully read the instructions the tool, keep han- (Directives 2011/65/ gloves when ope- contained in this manual. ds away from the UE and 2012/19/ rating the tool. SAVE THESE INSTRUC- danger zone.
  • Page 6 Failure to observe this warning could result in injury or death. Do not use the tool for purposes other than those intended by Cembre. The operator should concentrate on the work being performed and be careful to maintain a balanced working position.
  • Page 7: General Characteristics

    1. GENERAL CHARACTERISTICS B540ND B540NDA B540NDK Application range suitable for installing electrical compression connectors for conductors up to 150 mm (300 MCM) and for cutting Copper, Aluminium, ACSR and Steel conductors, ropes and rods Type of acceptable jaws: Crimping CDD6N - CDD6-6N - CDD6-8N (Ref.
  • Page 8 – 2 pcs Metabo or Makita battery (model depends on the tool version). – Battery charger (model depends on the tool version). – Canvas bag. – Plastic case (only for B540ND). – Shoulder strap. – USB cable (Ref. to section 6, page 16).
  • Page 9 Position the connector in the die groove and ensure the correct location of the crimp. terminal NOTE : when more compression is required, proceed according to the sequence and direction indicated in the fi gure, uniformly spacing the compressions. connector Press operating button (3) to activate the motor-pump and advance the ram.
  • Page 10: Cutting Mode

    2.3) Cutting mode With the tool in the rest position (the ram fully retracted), proceed as follows: Select the appropriate cutting jaws for the conductor to be cut (see table page 17). Insert the cutting jaws into the tool (see section 3.1). Insert the conductor between the blades (14), up to the desired cutting point (see FIG.
  • Page 11 2.6) Capacitive touch button for menu selection This button is located under the display and allows selection of various screens (Ref. to section 4) and only works when the display is on. BEEP Wearing gloves or using other objects may inhibit the operation of the button, therefore use a bare fi...
  • Page 12: Navigation Menu

    Battery charge level BATTERY No. of cycles performed. -29990 No. of cycles before scheduled recommended maintenance. B540ND Cembre logo, tool model. NR 18AW125 Tool serial number Operating mode set (Ref. to section 4.2 for further details). Release mode set (Ref. to section 4.3 for further details).
  • Page 13 (*) Screens 1-2-3-4-5-6-7 can be set as the “main screen” which is shown on the display at every use of the tool. To do this, when the pre-selected screen is displayed, hold the fi nger on the button (11) BEEP until a confi...
  • Page 14 No. of cycles to recommended maintenance is reached. The tool continues to work however, it is recommended that it is sent to 30001 REQUEST Cembre for a complete overhaul (Ref. to section 7). MAINTENANCE NOTE: this message, will reappear when the tool has been idle for 30 s.
  • Page 15: Maintenance

    B540NDA and B540NDK provided with CVB-033 canvas bag, size 740x215x200 mm (29.1x8.5x7.9 inches), weight 1,7 kg (3.7 lbs) . B540ND provided with VAL-P60 plastic case, size 620x360x138 mm (24.4x14.2x5.4 inches), weight 2,4 kg (5.3 lbs).
  • Page 16: Return To Cembre For Overhaul

    If pos- sible, attach a copy of the Test Certifi cate supplied by Cembre together with the tool or fi ll in and attach the form available in the “ASSISTANCE” section of the Cembre website.
  • Page 17 JAWS TABLES CAUTION • Inspect the jaws before each use. Do not use damaged jaws. • Damaged jaws can break and cause injury or damage to the tool. • Work in a clean, uncluttered area. • Keep persons away from immediate work area. •...
  • Page 18 FIG. 8 403 (15.9) B540ND B540NDA 413 (16.3) B540NDK Dimensions mm (inch)
  • Page 20 CS 92014 - 91423 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.co.uk www.cembre.fr Cembre Inc. Cembre España S.L.U. Raritan Center Business Park Calle Verano 6 y 8 181 Fieldcrest Avenue 28850 Torrejón de Ardoz - Madrid (España) Edison, New Jersey 08837 (USA) Teléfono: 91 4852580...

This manual is also suitable for:

B540ndaB540ndk

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