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Related Manuals for Cembre B54M-D6A
Summary of Contents for Cembre B54M-D6A
- Page 1 14 M 168 U 14 M 168 U ENGLISH ENGLISH Certified Quality Certified Environmental Certified Occupational Management System Management System Health & Safety Management System BATTERY OPERATED HYDRAULIC CRIMPING TOOL B54M-D6A B54M-D6-8A B54M-KA OPERATION AND MAINTENANCE MANUAL...
- Page 2 WARNING LABELS Tool Before using the tool, carefully read the instructions in this manual. When operating the tool, keep hands away from the danger zone. See page 10. Battery Never throw batteries into fi re or water. Always recycle the batteries. Do not discard batteries into domestic refuse or waste disposal.
- Page 3 FIG. 1 B54M-D6A with D3 groove to accept all "W" style crimping dies + "BG" fi xed groove B54M-D6-8A with D3 groove to accept all "W" style crimping dies + "O" + "O" fi xed groove B54M-KA with groove to accept all "O"...
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Page 4: General Characteristics
BATTERY OPERATED HYDRAULIC CRIMPING TOOL 1. GENERAL CHARACTERISTICS B54M-D6A B54M-D6-8A B54M-KA TOOL TYPE: suitable for installing electrical compression connectors Application range: for conductors up to 150 mm (300 MCM) 54 (6) Crimping force kN (sh ton): 340 (4,900) Rated operating pressure... - Page 5 2. INSTRUCTIONS FOR USE The tool is equipped with automatic return of the dies once the crimping operation is completed. The interchangeable crimping jaws have thermoplastic rubber covers on outside edges. Residual battery capacity level is automatically displayed after every cycle. The part reference “B54...”...
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Page 6: Head Rotation
2.3) Compression Insert the conductor in the connector and press the operating button (4): the ram will gradually move forward until the two dies touch. It is recommended to keep operating until the maximum pressure valve is activated and a "click" is heard, after which the dies will automatically re-open until the ram is fully retracted. - Page 7 2.8) Crimping die assembles 2.8.1) Use of ”W” style crimping dies (B54M-D6A, B54M-D6-8A tools) – Press pins (2) and insert “W” dies into their seats (see Fig. 5A). – To disassemble them simply press the pins and slip them from the jaws.
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Page 8: Jaw Replacement
2.9) Jaw replacement Each tool is supplied with relevant jaws (see § 1). Jaws can also be supplied separately, for replacement proceed as follows: – Push and turn clockwise the locking pin (9) so that the jaws are released. – Slide the jaws out of the top of the tool and insert the new ones (see Fig. -
Page 9: Maintenance
3.1) Using the battery charger Carefully follow the instructions in the battery charger manual. 4. MAINTENANCE The tool is robust, completely sealed and requires very little daily maintenance. Compliance with the following points should help to maintain the optimum performance of the tool: 4.1) Thorough cleaning Dust, sand and dirt are a danger for any hydraulic device. -
Page 10: User Information
TABLE A INTERCHANGEABLE CRIMPING JAWS JAW TYPE GROOVES CRIMPING DIE COMPATIBILITY FCI Burndy W, X Series “D3” TO ACCEPT ALL “W” STYLE CDD6 Greenlee KD6 Series CRIMPING DIES + “BG” FIXED GROOVE Ilsco ND Series Huskie HT-58 Series “D3” TO ACCEPT ALL “W” STYLE CDD6-8 CRIMPING DIES + “O”... -
Page 11: Return To Cembre For Overhaul
Centre; if pos- sible, attach a copy of the Test Certifi cate supplied by Cembre together with the tool or, if no other references are available, indicate the approximate purchase date and the tool serial number. - Page 12 See TABLE 2...
- Page 13 TABLE 1...
- Page 14 TABLE 2 (ITEM 11 IN TABLE 1) Code N° Item DESCRIPTION 6000625 RUBBER GRIP 6000199 ACTUATING MECHANICAL GROUP 6000357 HOUSING 6000358 GEAR 6760004 Ø 2X8 CYLINDRICAL PIN 6900008 M3x6 SCREW 6000849 Ø 3 SCHNORR WASHER 6740020 1/4" BALL 6000363 GEAR 6402009 BEARING 6402006...
- Page 15 TABLE 2 (ITEM 11 IN TABLE 1)
- Page 17 TABLE 2 (ITEM 11) TIGHTENING TORQUE COUPLE DE SERRAGE DREHMOMENT PAR DE TORSION COPPIA DI SERRAGGIO 8 Nm (5.9 lbf ft)
- Page 18 TABLE 3 (JAW) Code N° Item DESCRIPTION Ø CDD6 CDD6-8 CDK CDD6 jaw...
- Page 19 CDD6-8 jaw CDK jaw...
- Page 20 B.P. 37 - 91421 Morangis Cédex E-mail: sales@cembre.com E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.it www.cembre.co.uk www.cembre.fr Cembre España S.L. Cembre AS Cembre GmbH Cembre Inc. Calle Verano, 6 y 8 - P.I. Las Monjas Fossnes Senter Heidemannstraße 166 Raritan Center Business Park 28850 Torrejón de Ardoz - Madrid (España)