Cembre B1500 Operation And Maintenance Manual

Cembre B1500 Operation And Maintenance Manual

Battery operated hydraulic
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Certified Quality
Certified Environmental
Certified Occupational
Management System
Management System
Health & Safety
Management System
BATTERY OPERATED HYDRAULIC
CRIMPING TOOL
B1500 B1500A B1500YA
ENGLISH
OPERATION AND MAINTENANCE MANUAL
1

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Summary of Contents for Cembre B1500

  • Page 1 Certified Quality Certified Environmental Certified Occupational Management System Management System Health & Safety Management System BATTERY OPERATED HYDRAULIC CRIMPING TOOL B1500 B1500A B1500YA ENGLISH OPERATION AND MAINTENANCE MANUAL...
  • Page 2 Die set FIG. 1 FIG. 2 Battery FIG. 3 FIG. 4 "P" dies AU150-C adapter "15500" series dies semi-circular slotted "U" dies FIG. 5 (B1500YA)
  • Page 3 FIG. 6 OPERATING BUTTON PRESSURE RELEASE BUTTON LED WORKLIGHT OPENING HEAD PIN OPENING HEAD HANDLE TOUCH BUTTON FOR MENU SELECTION RING FOR SHOULDER STRAP DISPLAY BATTERY BATTERY RELEASE HANDLE...
  • Page 4: Warning Symbols

    WARNING SYMBOLS Tool: Before using the Do not operate when When operating the tool, carefully read dies are not in place. tool, keep hands away t h e i n s t r u c t i o n s from the danger zone.
  • Page 5: General Characteristics

    1. GENERAL CHARACTERISTICS B1500 B1500A B1500YA Application range suitable for installing electrical compression connectors for Copper conductors up to 800 mm (1500 MCM) and for Aluminum conductors up to 630 mm (1250 MCM) Type of accettable dies: accepts all “P” type dies commonly...
  • Page 6 WARNING Do not use the tool for purposes other than those intended by Cembre. The operator should concentrate on the work being performed and be careful to maintain a balanced working position. Before starting work on electrical equipment, please ensure that either there are no live parts in the immediate working area or that precautions are taken for working near live par ts in accordance with EN50110-1.
  • Page 7 To replace the battery, grip the tool as illustrated in Figure 1; press the release button (11) and push the battery downward unlocking it. Insert a charged battery from the bottom by sliding it into the guides until it locks. The display shows the operational parameters of the tool;...
  • Page 8: Head Rotation

    = 134.3 kN NOTE: = 134.3 kN To display the momentary force or pressure during the work cycle, select the appropriate display from the = 102.3 kN menu (Ref. to § 4). When the operating button is released before the motor stops automatically, the display will show = 742 bar = 742 bar the peak force (Fp) or the peak pressure (Pp) reached at...
  • Page 9: Battery Status

    B1500 and B1500A tools directly accept all “P” type dies commonly used in industry and when used with adapter AU150-C (optional accessory) will accept semi-circular slotted dies (U-dies) common to most 12 ton tools and 14,6 ton Cembre tools. Depending on the dies to be used, please proceed as follows: 3.1) Use of “P”...
  • Page 10: Information Screens

    Pm: Minimum set pressure, expressed in psi. Pp = 7575 psi Pp: Peak pressure reached, expressed in in psi. Battery charge level. BATTERY 1000 No. of cycles performed. -29000 No. of cycles before scheduled recommended maintenance. Cembre logo, tool model. B1500 Tool serial no NR 14AZ541...
  • Page 11 NO. OF CYCLES TO MAINTENANCE REACHED: 30001 the tool continues to work however, it is recommended that it is sent to Cembre for a complete overhaul (see § 7). NOTE: this message, together with a beep, will reappear when the tool has been...
  • Page 12: Maintenance

    Cembre. Output voltage of the pressure Repeat the work cycle; if the error transmitter is out of the pre-set occurs frequently, contact Cembre. range. Failure to reach the set pressure Repeat the work cycle; if the error within 30 seconds of continuous occurs frequently, contact Cembre.
  • Page 13: Connection To Computer

    The memory card integrated in the tool records operating data from 200.000 cycles for transfer via the USB cable supplied. To view and manage this data, go to www.cembre.com and register in the dedicated area, then download the free Cembre software CEM_SWBT01.
  • Page 14 FIG. / BILD 7 525 (20.6) 102.5 (4) mm (inch) NOTE ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ___________________________________________________________________________________...
  • Page 16 Tel.: 01675 470440 - Fax: 01675 470220 B.P. 37 - 91421 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.co.uk www.cembre.fr Cembre España S.L. Cembre AS Calle Verano, 6 y 8 - P.I. Las Monjas Fossnes Senter 28850 Torrejón de Ardoz - Madrid (España) N-3160 Stokke (Norway) Teléfono: 91 4852580...

This manual is also suitable for:

B1500yaB1500a

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