Cembre B540ND-BVA Operation And Maintenance Manual

Cembre B540ND-BVA Operation And Maintenance Manual

Battery operated hydraulic attery operated hydraulic crimping tool

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B540ND-BVA
ENGLISH
OPERATION AND MAINTENANCE MANUAL
1
BATTERY OPERATED HYDRAULIC
BATTERY OPERATED HYDRAULIC
CRIMPING TOOL
CRIMPING TOOL
B540ND-BVE
B540NDK-BV

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Summary of Contents for Cembre B540ND-BVA

  • Page 1 BATTERY OPERATED HYDRAULIC BATTERY OPERATED HYDRAULIC CRIMPING TOOL CRIMPING TOOL B540ND-BVA B540ND-BVE B540NDK-BV ENGLISH OPERATION AND MAINTENANCE MANUAL...
  • Page 2 FIG. 1a FIG. 2 B540ND-BVA B540ND-BVE red lines Metabo battery FIG. 1b B540NDK-BV FIG. 3 "W" style crimping dies Makita battery...
  • Page 3 FIG. 4 FIG. 5 Cable connector FIG. 6 Tool components in confi guration B540ND-BV..
  • Page 4 B540ND-BVA B540NDK-BV B540ND-BVE Makita battery Metabo battery JAWS SUPPORT RUBBER GRIP OPERATING BUTTON HANDLE BATTERY JAW LOCKING PIN LED WORKLIGHT BATTERY RELEASE WRIST STRAP PRESSURE RELEASE BUTTON FIG. 7...
  • Page 5: Warning Symbols

    WARNING SYMBOLS When operating Always wear safety User information Before using the tool, care- the tool, keep gloves when ope- (Directives 2011/65/ fully read the instructions hands away from rating the tool. UE and 2012/19/UE), contained in this manual. the danger zone. see page 12.
  • Page 6 Failure to observe this warning could result in injury or death. Do not use the tool for purposes other than those intended by CEMBRE. The operator should concentrate on the work being performed and be careful to maintain a balanced working position.
  • Page 7: General Characteristics

    1. GENERAL CHARACTERISTICS B540ND-BVA B540NDK-BV B540ND-BVE Application range suitable for installing electrical compression connectors for conductors up to 150 mm (300 MCM) and for cutting Copper, Aluminium, ACSR and Steel conductors, ropes and rods Type of acceptable jaws: Crimping CDD6N - CDD6-6N - CDD6-8N...
  • Page 8 2. INSTRUCTIONS FOR USE The part reference includes the following: – Hydraulic tool fi tted with Metabo or Makita battery (depends on the tool version). – Spare battery. – Battery charger (depends on the tool version). – Canvas bag. – Shoulder strap. –...
  • Page 9: Cutting Mode

    Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies by pressing the release button (10) and reposition the connector. By keeping the operating button (3) pressed, the motor continues to operate and the ram will gradually move forward until the two jaws touch.
  • Page 10: Head Rotation

    2.3) LED Worklights Whilst the tool is in operation, the working area is illuminated by four high luminosity LED Work- lights that switch off automatically at the end of the cycle. 2.4) Head rotation For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the most comfortable position.
  • Page 11: Thorough Cleaning

    The tool will continue to work however, 15 sec. after use an alarm comprising 3 beeps combined with illumination of the worklights will signal that its return to CEMBRE for service is recommended (see section 6). 5. CONNECTION TO COMPUTER (Smartool thecnology) The memory card integrated in the tool records operating data for transfer via the USB cable supplied.
  • Page 12: Return To Cembre For Overhaul

    Centre; if pos- sible, attach a copy of the Test Certifi cate supplied by CEMBRE together with the tool or fi ll in and attach the form available in the “ASSISTANCE” section of the CEMBRE website.
  • Page 13 JAWS TABLES CAUTION • Inspect the jaws before each use. Do not use damaged jaws. • Damaged jaws can break and cause injury or damage to the tool. • Work in a clean, uncluttered area. • Keep persons away from immediate work area. •...
  • Page 14 FIG. 8 403 (15.9) B540ND-BVA B540ND-BVE 413 (16.3) B540NDK-BV Dimensions mm (inch)
  • Page 15 DECLARATION DE CONFORMITE - KONFORMITÄTSERKLÄRUNG - DECLARACIÓN DE CONFORMIDAD - DICHIARAZIONE DI CONFORMITÁ We Nous Wir Nos Noi: CEMBRE S.p.A. Via Serenissima, 9 – 25135 Brescia (Italy) Declare under our sole responsibility that the product - Déclarons sous notre seule responsabilité que le produit - Erklären in alleiniger Verantwortung dass das Produkt - Declaramos bajo nuestr responsabilidad que el producto...
  • Page 16 CEMBRE S.p.A. CEMBRE Ltd. CEMBRE S.a.r.l. CEMBRE España S.L.U. CEMBRE GmbH CEMBRE GmbH CEMBRE Inc. 22 Avenue Ferdinand via Serenissima, 9 Dunton Park, Calle Verano 6 y 8 Geschäftsbereich Geschäftsbereich Raritan Center Business Park de Lesseps 25135 Brescia Kingsbury Road,...

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