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Detroit Radiant Products ACS-40P-120V Manual

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Detroit Radiant Products Co.
ACS Series
Installation, Operation
Maintenance and Parts
The ACS Series heater is a gas-fired radiant brooder. This manual provides specific information related
to the ACS Series models. All persons involved with the installation, operation and maintenance of the
heater system must read and understand the information in this manual.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service
personnel only. Failure to comply could result in personal injury, asphyxiation, death,
fire or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
Do not use this heater in indoor living or sleeping quarters! Installation of a
commercial brooder in residential indoor spaces may result in property damage,
serious injury, asphyxiation or death.
If you smell gas:
1. Open windows. Do not touch electrical switches.
2. Extinguish any flame.
3. If odor continues, keep away from the appliance and immediately call your gas supplier or fire
department.
INSTALLER: Present this manual to the end user.
Keep these instructions in a clean and dry place for future reference.
Model#: ___________________ Serial #: _________________________
Manual
!
WARNING
!
DANGER
!
(located on rating label)
LIOACS-Rev. 01917
Print: LIOACS-2M-09/17_r1-01/18 (CDS)
Replaces:

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Summary of Contents for Detroit Radiant Products ACS-40P-120V

  • Page 1 Detroit Radiant Products Co. ACS Series Manual Installation, Operation Maintenance and Parts The ACS Series heater is a gas-fired radiant brooder. This manual provides specific information related to the ACS Series models. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this manual.

  • Page 2: Table Of Contents

    Series Introduction • Table of Contents Contents 1.0 Introduction ............. . 3 Overview .

  • Page 3: Introduction

    Refer to page 36 for a list of the kit contents for your model heater. Materials not included in the heater kit contents (e.g., gas cock, flex connector, transformer, terminals, etc.) are the responsibility of the installer. Notify your product representative or Detroit Radiant Products of any discrepancy or missing items prior to installing unit.

  • Page 4: Specifications

    Specifications Specifications The ACS Series heater is a single input brooder. For specific information on each model, see Chart 1.1 below. Chart 1.1 • Specifications 3/8” ACS-40P-120V Propane 40,000 35” 18” 27 lbs 5’ to 6’ 10” 11-14” 3/8” ACS-40N-120V...

  • Page 5: Safety Labels And Their Locations

    Series Introduction • Safety Labels and Their Locations Safety Labels and Their Locations WARNING Read and understand all safety information and warnings in this manual before installation, operation and maintenance of the radiant brooder. Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.

  • Page 6: Safety

    Series Safety • Warning Symbols • Applications Safety Read and understand all safety information and warnings in this manual prior to installation, operation, and maintenance of this brooder. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

  • Page 7: Standards, Certifications And Government Regulations

    Series Safety • Standards, Certifications, and Regulations Standards, Certifications, and Government Regulations This brooder is a self-contained infrared radiant brooder for agricultural locations where flammable gases or vapors are not generally present. The installation of this brooder must be in accordance with all codes found in these instructions and/or the applicable local, state and national codes having jurisdiction.

  • Page 8: Clearance To Combustibles

    Series Safety • Clearances to Combustibles Clearances to Combustibles WARNING Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, serious injury or death. Do not store or use explosive objects, liquids, or vapor in the vicinity of the heater.

  • Page 9: Installation

    Series Installation • Brooder Assembly Instructions Installation Brooder Assembly Instructions Before assembling brooder, verify that all components are included. Refer to page 36 for a list of the kit contents for your model heater. The hardware kit contains all nuts, bolts and washer required for brooder assembly.
  • Page 10 Series Installation • Brooder Assembly Instructions Open heat shield and assembly hardware kit. Secure burner assembly to the cast burner cap attached to the emitter cone assembly by flipping the brooder assembly over and using three (3) #10-24 keps nuts from the hardware kit. NOTE: Make sure the pin on the burner base is aligned with the two holes on the edge of the reflector canopy (see Figure 3.2).
  • Page 11 Series Installation • Brooder Assembly Instructions Insert the orifice into the burner base and align the holes in the burner bracket with the holes in the burner. Secure using two (2) thumb screws from the hardware kit (see Figure 3.3). While holding the heat shield assembly to the reflector canopy, installed from Step 8, the screws may now be tightened (see Figure 3.4) Flip the brooder to its upright position and attach the hanger to the control box assembly by using two...
  • Page 12 Series Safety • Brooder Assembly Instructions Locate the wires from the control box and connect to the terminals of the gas valve as shown in Figure 3.5. Refer to the internal wiring diagram on pages 23-24. Figure 3.5 • Connecting the Gas Valve Wire Connections (Terminals 1 &...
  • Page 13 Series Safety • Brooder Assembly Instructions Attach burner pan to the brass fitting attached to the Manifold Assembly using one (1) #8-32 x 3/8” round head screw and flat washer from the hardware kit. The brooder is now assembled and ready for installation.

  • Page 14: Installation Considerations And Pre-Checks

    Series Installation • Installation Considerations and Pre-checks Installation Considerations and Pre-checks WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.

  • Page 15: Recommended Mounting Heights

    Series Installation • Recommended Mounting Heights • Application Guidelines Recommended Mounting Heights The recommended mounting heights of the units are critical to its performance. Refer to Chart 3.1 for specific recommended mounting heights. The mounting height is measured from the finished floor to the bottom of the unit.

  • Page 16: Heater Suspension

    Series Installation • Heater Suspension Heater Suspension The suspension of the heater must conform to all applicable codes referenced in the Safety section and these instructions. To ensure proper operation, the heater must be installed in a level horizontal position. WARNING Improper suspension of the brooder may result in collapse and being crushed.
  • Page 17 Series Installation • Heater Suspension Figure 3.9 • Safety Chain/Cable Suspension Ceiling Structure Suspension chain or cable attached to winch system Safety chain or cable (must be able to support attached to house ceiling weight of appliance) structure (provide 2” to 6” of slack) Adjust eye bolt to level heater IMPORTANT:...

  • Page 18: Gas Supply Installation Instructions

    Series Installation • Gas Supply Installation instructions Gas Supply Installation Instructions WARNING Improperly connected gas lines may result in serious injury and death, explosion, poisonous fumes, toxic gases or asphyxiation. Connect gas lines in accordance to national, state and local codes. Gas pressure to the appliance controls must never exceed ½...
  • Page 19 Series Installation • Gas Supply Installation instructions Figure 3.10 • Gas Connection Accessory and Hose Fittings NOTE: Gas connection to brooders are field supplied. NOTE: Do not use thread sealant on flare fittings. Manual Shut Off Valve Apply approved thread sealant (See note) Gas Supply LIne Apply approved...
  • Page 20 Series Installation • Gas Supply Installation Instructions NOTICE The total input to the appliance must fall within +/- 5% of the rated input as indicated on the rating plate. Otherwise the emitter cone assembly may prematurely fail. Chart 3.3 Natural Gas Consumption •...
  • Page 21 Series Installation • Gas Supply Installation Instructions • Recommended Hardware The ACS Series heater is equipped to receive a gas supply line nipple of 3/8” NPT Schedule 40 metallic pipe. All piping must be installed in accordance with the requirements outlined in the National Fuel Gas Code ANSI/Z223.1 (latest edition) or CSA-B149.1.

  • Page 22: Leak Testing

    Series Installation • Gas Supply Installation Instructions • Leak Testing Leak Testing WARNING Use a soap solution or equivalent for leak testing. Never test for leak with an open flame. Failure to comply could result in personal injury, property damage or death. Always leak test final gas assembly for gas leaks according to the procedures outlined in NFPA 54 and all local codes and / or standards.

  • Page 23: Electrical Requirements And Wiring Diagrams

    Series Installation • Electrical Requirements and Wiring Diagrams Electrical Requirements and Wiring Diagrams WARNING Incorrect or improper wiring may result in shock, injury or death. Field wiring to the heater must be connected and grounded in accordance with national, state, local codes and to the guidelines in this manual.
  • Page 24 Series Installation • Electrical Requirements and Wiring Diagrams • Internal Wiring Diagrams Internal Wiring Diagrams Before wiring this appliance, check the existing wiring; replace if necessary. If any of the original wire supplied with the appliance must be replaced, it must be replaced with copper wiring material having a rating of at least 600V, 105°C.

  • Page 25: Field Wiring Supply Voltage

    Series Installation • Field Wiring Supply Voltage • Thermostat Connection Field Wiring Supply Voltage Before proceeding with electrical connections, ensure that the supply voltage, frequency, phase and current capacity meet the requirements specified on the rating plate. A dedicated line voltage supply with properly sized wire should run directly from the main electrical panel to the heater.
  • Page 26 Series Installation • Thermostat Connection • Thermostat Location Figure 3.15 • 24V Field Wiring Diagram Chart 3.6 • Minimum Transformer (Class II) Volt-Ampere for 24 VAC Brooders Quantity of Brooders Min. Transformer VA Figure 3.16 • 120V Field Wiring Diagram...
  • Page 27 Series Installation This page intentionally left blank.

  • Page 28: Operation

    Series Operation • Lighting Instructions Operation WARNING This appliance does not have a pilot ignition. It is equipped with an ignition device which automatically lights the burner. Do not attempt to light the system by hand. Lighting Instructions Upon satisfactory completion of the electrical supply and purging of the gas supply line to the heater(s), follow the lighting instructions on the heater’s rating label to put the heater into operation.

  • Page 29: Maintenance

    Series Maintenance • Routine Maintenance & Inspection Maintenance Routine Maintenance & Inspection WARNING Personal injury or death may result if maintenance is not performed by properly trained gas installer or service personnel. Contact the installing distributor or place of purchase for service. Do not operate heating system if repairs are necessary. Allow heater to cool prior to servicing.

  • Page 30: Maintenance Log

    Series Operation • Routine Maintenance & Inspection Remove the main burner. Clean both the inside and outside of the perforated emitter assembly, around the burner cap ports, the upper burner surfaces, inside the burner base and venturi with a small wire bristle brush. Blow any remaining dirt and dust off on the ports and in the venturi using compressed air.

  • Page 31: Troubleshooting Guide

    Series Maintenance • Troubleshooting Guide Troubleshooting Guide Chart 5.1 Troubleshooting Guide • Symptom Possible Cause Corrective Action Brooder is not glowing • The supply gas pressure is too low. • Check the manifold gas pressure and adjust if red. necessary. •...

  • Page 32: Heater Components And Parts List

    Maintenance • Series Heater Components and Parts List ACS Series Parts Listing Figure 5.2 Heater Assembly Components • 135-136 (not shown) 190A 170A 147N 147P 120A 144A...
  • Page 33 Series Maintenance • Heater Components List Chart 5.2 Heater Components List • Part No. Description Part No. Description BP-110 Orifice Holder BP-136 24V Wire Harness (not shown) BP-111 Control Box BP-140 24V Natural Gas Valve BP-114 Burner Pan BP-141 24V Propane Gas Valve BP-120A Burner Bracket BP-142...

  • Page 34: Limited Warranty Terms And Conditions

    Limitation of Liability. To the extent allowable under applicable law, Detroit Radiant Products Company’s liability for consequential and incidental damages is expressly disclaimed. Detroit Radiant Products Company’s liability in all events is limited to and shall not exceed the purchase price paid.
  • Page 35 Series Maintenance • Notes Notes...

  • Page 36: Kit Contents

    ACS Series Installation Manual Filled By: Box: MP= Main Packaging; TB= Triangular Box; ECB= Emitter Cone Assembly Box (see page 3). © 2018 Detroit Radiant Products Co. 21400 Hoover Road • Warren, MI 48089 Phone: (586) 756-0950 Fax: (586) 756-2626 www.detroitradiant.com •...

This manual is also suitable for:

Acs-40n-120vAcs-40p-24vAcs-40n-24v

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