Detroit Radiant Products HLV Series Installation, Operation, Maintenance And Parts General Manual

Tube heater vacuum system

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This heater must be installed and serviced by trained gas installation and service personnel only!
Tube Heater Vacuum System Installation, Operation, Maintenance and Parts General Manual
Additional literature on this and other products is available at www.reverberray.com.
HLV Series
Tube Heater
Vacuum System
Vacuum type tube heaters are negative pressure gas-
fired infrared heaters designed to provide comfort
heat. They consist of four (4) main components: a
burner control box, radiant tube, reflector assembly,
and vacuum exhauster. The heaters are typically
suspended from the ceiling by chains and controlled
by a thermostat. They can be installed either vented
or unvented, and may use outside air for combustion
if necessary. The radiant tube may be installed in
different configurations depending on the heating
requirements.
These heaters use infrared energy to heat spaces.
When heat is required, the burner control box ignites
a gas/air mixture and the vacuum pulls the hot gases
into the radiant tube. As the gases pass through the
assembly, the tubing is heated and emits infrared,
which is then directed toward the floor by reflectors.
This is known as primary infrared and is absorbed by
the floor, objects and people in the space, raising their
temperatures. They in turn reradiate this heat, known
as secondary infrared, to create a comfort zone at the
floor level. This is how tube heaters can heat large
spaces without having to provide primary infrared for
every square foot of area. However, if the goal is to
spot heat a small area within a large space, only the
primary infrared makes this possible. Vacuum tube
heaters are design certified for use in industrial and
commercial buildings, such as warehouses,
manufacturing plants, aircraft hangars and vehicle
maintenance shops. No heater may be used in a
class 1 or class 2 explosive environment. Unless
otherwise indicated, they are not certified for
residential use or where flammable gases or vapors
are generally present, such as spray booths.
Retain these instructions for future reference.
instructions thoroughly before installing or
servicing this equipment. Protect yourself and
others by observing all safety information.
from the heater to the combustibles. Signs must
either be posted adjacent to the heater thermostats
or in the absence of such thermostats in a
conspicuous location.
What to do if you smell gas:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Printed in U.S.A.
©2006 Detroit Radiant Products Co.
Form# LIOHLV-2M-8/06 (ID)
(Replaces LIOHLV-1M-2/05)
WARNING
!
Improper installation, adjustment,
alteration, service or maintenance
can cause property damage, injury
or death. Read the installation,
operating and maintenance
WARNING
!
In locations used for the storage of
combustible materials, signs must
be posted to specify the maximum
permissible stacking height to
maintain the required clearances
WARNING
!
Do not store or use gasoline or
other flammable vapors and liquids
in the vicinity of this or any other
appliances.
FOR YOUR SAFETY

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Summary of Contents for Detroit Radiant Products HLV Series

  • Page 1 • If you cannot reach your gas supplier, call the fire department. Retain these instructions for future reference. Printed in U.S.A. ©2006 Detroit Radiant Products Co. Form# LIOHLV-2M-8/06 (ID) (Replaces LIOHLV-1M-2/05)
  • Page 2 Tube Heater Vacuum System WARNINGS Detroit Radiant Products Company cannot anticipate every use which may be made of their heaters. Check with your local fire safety authority if you have questions about local regulations. This infrared heater is designed for use in industrial and commercial buildings such as warehouses, manufacturing plants, aircraft hangars, service garages, etc.
  • Page 3: Table Of Contents

    Troubleshooting Flowchart ................32 HLV Parts List ....................34 6. LIMITED WARRANTY ....................36 Approval Standards and Certifications Detroit Radiant Products Units comply with or are certified by one or more of the following organizations or standards: • CSA International (CSA) •...
  • Page 4: Safety Information

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System The following must be reviewed before installing this heater. 1. SAFETY INFORMATION Signs must be posted in storage areas to specify CAUTION maximum stacking height allowed in order to maintain clearance to combustibles.
  • Page 5: Clearances To Combustibles

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Safety Information Clearances to Combustibles For the safe installation of this unit, consult the Clearance to Combustibles chart. It contains clearances that must be maintained. WARNING WARNING In locations used for the storage of Failure to comply with the stated clearances to combustible materials, signs must combustibles could result in personal injury, death...
  • Page 6: Design

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Pre-Design 2.1 Pre-Design for Condensing and Non-Condensing Systems 1. The HLV can be a Non-condensing system or Common Accessory Dimensions a condensing system. After the pre-design section is read, go to the appropriate section for 12-1/2”...
  • Page 7: Design For Non-Condensing System

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Design Non-Condensing Systems 2.2 Design for Non-Condensing Systems The system tube lengths are determined by the gas input (BTU/H). The chart below indicates the system design parameters for each burner model used in a system. Elbows and tees have already been accounted for, therefore do not add them when calculating tube lengths.
  • Page 8: Design For Condensing Systems

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Condensing Systems 2.3 Design for Condensing Systems The system tube lengths are determined by the gas input (BTU/H). The chart below indicates the system design parameter for each burner model used in a system. Elbows and tees have already been accounted for, therefore do not add them when calculating tube lengths.
  • Page 9 Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Design Condensing Systems 4) Check the calculated maximum run for every 6) Check to make sure the following applies for burner. It is usually recommended to shorten a run condensing systems only. If these items are if the calculated maximum run is exceeded.
  • Page 10: Definitions

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Definitions 2.4 Definitions Calculated Maximum Run –The longest allowable Calculated Starting Point of Condensing Run – The ‘calculated run’ from the burner to the exhauster point in the ‘calculated run’ where condensing pipe must including the condensing pipe.
  • Page 11: Vacuum Pump Application

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Design Vacuum Pump 2.5 Vacuum Pump Application The following table indicates which vacuum pump A system containing a HLV-150 burner and two HLV- should be used for a system based on the specific BTU/ 100 burners would have a total system input of 350,000 H input.
  • Page 12: Damper Application

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Damper Application 2.6 Damper Application All systems are provided with a primary damper which is placed before the vacuum pump. Due to variations in gas input and radiant tube length, secondary dampers should be placed at various points as necessary to balance the system’s exhaust flow.
  • Page 13: Installation

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Installation Pre-Installation 3.1 Pre-Installation 1. Verify that all parts have been received by checking 6. Each system is supplied with the necessary wire them against the packing list. If anything is missing, hangers for suspending the burner, radiant tubing notify the Re-Verber-Ray representative or Detroit and reflectors (see Figure 3-1).
  • Page 14 Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Pre-Installation INSTALLATION NOTES: MOUNT BURNER BOX LEVEL Hanger Hanger Threaded Rod or Chain Sets Threaded Rod or Chain Sets BURNER CONTROL Welded Seam Down Figure 3-2 Figure 3-3 IMPORTANT: Mount burner control box and chain NOTE: When positioning heaters, keep in mind the...
  • Page 15: Vacuum Pump Assembly & Mounting

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Installation Assembly and Mounting 3.2 Vacuum Pump Assembly and Mounting 3.3 Tube & Burner Box Mounting 1. Before mounting vacuum pump make sure that 1. Installation begins at the vacuum pump. Slope the building structure and support brackets have condensing pipe downward 1/4”...
  • Page 16 Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Tube & Burner Box Mounting Use appropriate hardware NOTE: Isolation boots are not needed to attach to structure. between the damper and exhauster assembly when using the NC-7 Series exhauster on an HLV system.
  • Page 17: Baffle Assembly

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Installation Baffle Assembly 3.4 Baffle Assembly & Installation Instructions 1. All systems include 99” of baffle. Baffle must be NOTE: Install assembled baffle so that the key hole installed as close to the pump as possibe in the is inserted first.
  • Page 18: Reflector Assembly

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Reflector Assembly 3.5 Reflector Assembly Reflector Tension Spring 1. Mount reflector center support (RCS) at halfway point between hangers (see figure 3-10). 2. Slide reflectors through wire hangers and overlap mating reflector ends four inches for support (see figure 3-11).
  • Page 19: Reflector Accessories

    U shields, stainless steel reflectors and drop ceiling panels. “U” Reflectors (Part No. RU) cover TF1B “U” Fittings. Consult the Detroit Radiant Products Accessory Guide They attach to standard reflectors covering the end of for detailed product information.
  • Page 20: Flue Venting For Non-Condensing Systems

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Flue Venting 3.7 Flue Venting for Non-Condensing Systems The following guidelines must be observed to ensure proper system performance and safety. • Check all applicable codes prior to installing any •...
  • Page 21: Flue Venting For Condensing Systems

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Installation Flue Venting 3.8 Flue Venting for Condensing Systems For condensing systems all of the non-condensing rules apply as well as the following. A condensate trap is required on the discharge •...
  • Page 22: Combustion Air Intake

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Combustion Air Requirements 3.9 Combustion Air Requirements Combustion air intake has a factory preset air orifice. For limitation of length and size, see the Air Intake If indoor combustion air is to be supplied for a tightly Duct-Chart below.
  • Page 23: Gas Supply

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Installation Gas Supply 3.10 Gas Supply NOTE: For high pressure gas above 14 in. W.C.P. CAUTION (Water Column Pressure), a high pressure regulator Correct inlet pressures are vital for efficient operation and gas cock must be used.
  • Page 24 Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Gas Supply • Allowance for Expansion d. Contact with foreign objects or substances should be avoided. Allowances must be made for the system to expand. A stainless steel, flexible gas connector e.
  • Page 25: Operation

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Operation Electrical Requirements 4.1 Electrical Requirements 4.3 Burner Shutdown Instructions 1. Open electrical circuit. 1. The system operates on 120V, 60 Hz. 2. Rotate burner’s manual gas valve to the “OFF” 2.
  • Page 26 Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Internal Wiring for Burner Control Box INDICATOR LIGHTS FLAME IGNITOR BURNER TERMINAL PRESSURE SWITCH BLOCK TRITON 2465H IGNITION MODULE W MV1 GND S1 L1 L2 S2 T'STAT RELAY BOARD TERMINAL...
  • Page 27 Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Operation Internal Wiring for Pump & Panel Assembly Note: In North America, pump and panel are pre-wired at the factory for 120V. If alternate voltage will be used consult factory. Wiring from the power supply to the panel and pump must be 12 AWG or larger to...
  • Page 28 Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System System Field Wiring VACUUM PUMP Zone 2 Burner(s) (if second CONTROL BOX (MOUNTED TO PUMP) heat zone is to be used) 24V INPUT 24V INPUT FOR ZONE Zone 1 Burner(s) FOR ZONE (IF USED)
  • Page 29: System Start-Up & Damper Setting

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Operation System Start-Up and Damper Setting 4.5 System Start-Up and Damper Setting 1. Recheck installation of gas piping, electrical, etc. 7. Using a manometer with an adequate range, measure the vacuum at the burner (Figure 4-5) 2.
  • Page 30: Maintenance

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System Maintenance Maintenance The HLV Series Vacuum System requires basic 3. Annually inspect the exhauster system for maintenance to keep it operating at peak abnormal noise. Consult factory for performance.
  • Page 31: Troubleshooting Chart

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Operation Troubleshooting Chart 5.1 Troubleshooting Chart General Trouble Shooting Chart SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 1. Blown fuse. 1. Replace. Thermostat closed but nothing happens. 2. Defective thermostat. 2. Replace. 3.
  • Page 32: Troubleshooting Flowchart

    Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual...
  • Page 33 Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual...
  • Page 34: Hlv Parts List

    Tube Heater Vacuum Systems Installation, Operation, Maintenance and Parts Manual Tube Heater Vacuum System HLV Parts List HLV Parts List...
  • Page 35 Tube Heater Vacuum System Installation, Operation, Maintenance and Parts Manual Maintenance HLV Parts List...
  • Page 36: Limited Warranty

    Prompt Disposition. Detroit Radiant Products Company will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased.

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