ETC Source Four CE 405 Assembly Manual
ETC Source Four CE 405 Assembly Manual

ETC Source Four CE 405 Assembly Manual

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Source Four
CE Assembly Guide
Production Dates: September 2004–Present
Part Number: 7060M2510-06.01 Rev: C
Released: 2017-07

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Summary of Contents for ETC Source Four CE 405

  • Page 1 ® Source Four CE Assembly Guide Production Dates: September 2004–Present Part Number: 7060M2510-06.01 Rev: C Released: 2017-07...
  • Page 2 ® ® ET C a n d S o u r c e F o u r ar e r eg i s t er ed tr ad e ma rk s o f E l ec tr o n i c T h ea tr e C o n tr o ls , I n c . i n t h e U n i te d S t a t e s a n d o t h e r c o u n t r i e s .
  • Page 3: Table Of Contents

    Declaration of Conformity ....1 Help from ETC Technical Services ... . 2 Basic Luminaire ......3 Assembling the Basic Luminaire .
  • Page 4 Lens Tube: 14° ......22 Lens Markings and Positions: 14° ..... .23 Assembling the Lens Tube: 14°.
  • Page 5: Declaration Of Conformity

    Declaration of Conformity We, Electronic Theatre Controls, Europe Ltd., declare under sole responsibility that the product: Product name: Source Four CE Product type/model: Source Four CE series (405, 410, 414, 419, 426, 436, 450, 470, 490) Lot: Batch/Serial number: Item numbers: one of each model to which this declaration relates in conformity with the following standards: EN60598-1:2000...
  • Page 6: Help From Etc Technical Services

    To search more widely, try the ETC website at etcconnect.com. You can also contact ETC Technical Services directly at one of the offices identified below. Emergency service is available from all ETC offices outside of normal business hours.
  • Page 7: Basic Luminaire

    Basic Luminaire Colour frame Gel retainer clip Figure 1 Reference Part Number Description Quantity page 6 7060A2208 Lamp socket assembly (See 7060A2211 Reflector housing assembly, single clutch 7060A2220 Reflector housing assembly, double clutch 7060A2012 Shutter barrel assembly page 20 7060A2000-K 5°...
  • Page 8: Assembling The Basic Luminaire

    Assembling the Basic Luminaire Assembling the Lamp Socket page 6 Follow instructions under Reflector Housing Assembly page 9 Follow instructions under Shutter Barrel Assembly page 11 Follow instructions under Assemble Lens Tubes following the instructions for your applicable lens degree application. Insert lens tube assembly (4–12) fully into the shutter barrel assembly (3).
  • Page 9: Lamp Socket Assembly

    Lamp Socket Assembly Figure 2 Reference Part Number Description Quantity 7060A3055 Housing, socket, casting, painted 7060A3007 Socket, light baffle casting, raw 7060A4007 Knob, X-Y, lamp set 7060A4008-02 Knob, Z, lamp set w/female insert 7060A4011 Bushing, cup 7060A3011 Hub, index, casting 7060A3012 Spring, lamp retainer HW748...
  • Page 10: Assembling The Lamp Socket

    Assembling the Lamp Socket Tools Required: • Open-end adjustable wrench or a 7/16” (11 mm) socket • Needle-nose pliers • #2 Phillips screwdriver Figure 3 Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket as shown in Figure 3 Place the Tinnerman clip (18) over the retainer clip crossbar between the two hooks and press it down firmly until it snaps into place.
  • Page 11: Lamp Socket Assembly

    Figure 5 Install the bushing cup (5) into the housing socket casting (1) as shown in Figure 5 . The cup should slide smoothly up and down, but not side to side. Insert the threaded end of the index hub (6) through the holes in the bushing cup and the back of the housing socket casting (1).
  • Page 12 Note: Make sure that the top edge of the cable clamp is even with the edge of the socket to prevent interference with lamp focus movement. Make sure that the insulation jacket is not pinched. Using the four screws (24), attach the handle (23) to the lamp socket assembly. See Figure 2 Place the compression spring (8) on the protrusion on the inside of the index hub.
  • Page 13: Reflector Housing Assembly

    Reflector Housing Assembly Double-clutch reflector housing for 5° and zoom luminaires Figure 8 Reference Part Number Description Quantity 7060A2013 Housing, reflector casting, single clutch 7060A2019 Housing, reflector casting, double clutch 7060A3006 Clip, reflector retainer 7060A4010 Bushing, gate 7060A3016 Plate, clutch 7060A3019 Spring, reflector support 7060A4015...
  • Page 14: Installing The Reflector

    Using the yoke as your handle, raise the housing assembly off of the work surface a few inches and then firmly tap the housing on the work surface. This should force the reflector out of its clips. Carefully lift the housing to see if the reflector is released. If it is not, repeat step 3 with slightly more force.
  • Page 15: Shutter Barrel Assembly

    Shutter Barrel Assembly Figure 13 Shutter Assembly: The bottom divider plate (4) has four dimples punched into the surface; the top plate (6) has none. The middle divider plates (5) are noticeably thinner metal than the other two. See detail to the right Figure 12 Reference...
  • Page 16: Assembling The Shutter Barrel

    Assembling the Shutter Barrel Tools Required: • #2 Phillips head screwdriver WARNING: During assembly, the shutter springs can pop out of place. Always wear protective eyewear during this procedure. Stand the top and bottom shutter barrel castings (1 and 2) upright with the shutter end of the castings toward the bottom.
  • Page 17 Turn over the shutter barrel assembly so that the narrower end is on your work surface. Install the four shutter springs (7) between the four dimples in the shutter plate and the tabs in the lip of the casting. Note: Install the springs at the joints in the castings on either of the tabs at the joint.
  • Page 18: Lens Tubes: 19°, 26°, 36°, And 50

    Lens Tubes: 19°, 26°, 36°, and 50° 15, 16, 17, 18 Note: Lenses are degree-specific. Do not interchange lenses (i.e., do not place a 19° lens in a 26° slot). Figure 14 Reference Part Number Description Quantity 7060A3169 Lens tube, left, black 7060A3171 Lens tube, right, black 7060A4009...
  • Page 19: Assembling The Lens Tube: 19°, 26°, 36°, And 50

    Assembling the Lens Tube: 19°, 26°, 36°, and 50° Lens Positions The lens tube casting can accept either original or Enhanced Definition (ED) lenses. The lens positions are colour-coded within the lens casting to match the coloured dots on the lenses Figure 15 (see ).
  • Page 20: Lens Markings

    Lens Markings The lenses are colour-coded for identification. Normal lenses have a single dot of colour while Figure 16 Enhanced Definition lenses have a combination of white dots and colour dots. See for lens colour coding. Standard Lenses Enhanced Definition Lenses 19°...
  • Page 21: Assembling The Lens Tube

    For maximum gel life with specific lens tubes, refer to the tables below. Soft Focus Soft Focus Soft Focus Back Sharp Focus Lens Tube Forward Forward (Lamp “flat”) (Lamp “cosine”) (Lamp “peak”) (Lamp “cosine”) 19° worse better better not applicable 26°...
  • Page 22: Cleaning The Glass Lens: 19°, 26°, 36°, 50°, And All Edlt Lenses

    Install the required lens (or lenses) (5, 6, 7, or 8 & 8A) in the correct position as shown on Figure 15 Note: Install the lens with the painted dot facing the front of the tube. Seat the lens in the support pads so the dot remains visible.
  • Page 23: Lens Tube: 10

    Lens Tube: 10° Figure 19 Reference Part Number Description Quantity 7060A3096 10° lens tube assembly, painted 7060A4009 Bushing, guide HW750 Spring, retainer HW6122 Bumper, recess rubber 7060A4025 Lens, 10°, 10" 7060A3079 Clip, gel retainer HW307 Screw, 8-32 x.38 lg, SPHMS, black zinc HW370 Nut, 8-32, 3/8, 1/4, black zinc HW3104...
  • Page 24: Lens Tube: 5

    Lens Tube: 5° Figure 20 Reference Part Number Description Quantity 7060A3095 5° lens tube assembly, painted 7060A4009 Bushing, guide HW750 Spring, retainer HW6122 Bumper, recess rubber 7060A4024 Lens, 5°, 10" 7060A3079 Clip, gel retainer HW307 Screw, 8-32 x.38 lg, SPHMS, black zinc HW370 Nut, 8-32, 3/8, 1/4, black zinc HW3104...
  • Page 25: Assembling The Lens Tubes: 5° And 10

    Assembling the Lens Tubes: 5° and 10° Tools Required: • #2 Phillips head screwdriver Place the lens tube assembly (1) on your work surface. Align the assembly so that the colour frame grooves are to your left. Figure 20 If you are assembling a 5° tube, attach the handle (10) as shown in , using the screws (12), washers (13), and backing plate (11).
  • Page 26: Lens Tube: 14

    Lens Tube: 14° Figure 21 Reference Part Number Description Quantity 7060A3152 14° Lens tube, painted HW534 Nut, 1/4-20, hex, 7/16 7/32 BZ HW370 Nut, 8-32 HW369 Screw, Phillips, 8-32, PhFHMS 7060A4124 14° Lens, rear 7060A4142 Lens pad 7060A4009 Bushing guide 7060A2055 14°...
  • Page 27: Lens Markings And Positions: 14

    Lens Markings and Positions: 14° The lenses are colour-coded for identification. The rear lens has two brown dots and the front lens has one brown dot. The lens positions are colour-coded within the lens casting to match the coloured dots on the lenses (see Figure 22 Align lens dots toward this end Front Lens...
  • Page 28: Lens Tube: 70

    Lens Tube: 70° Label Orientation Figure 23 Reference Part Number Description Quantity Figure 24 70° rear lens assembly Figure 24 70° front lens assembly 7060A3179 Lens tube casting, painted 7060A4009 Bushing, guide HW370 Nut, 8-32 HW369 Screw, Phillips, 8-32 x.62, LG, PHMS HW534 Nut, Hex, 1/4-20 7060A2057...
  • Page 29: Lenses: 70

    Lenses: 70° Install rear lens assembly in slot labeled “70° DEG REAR LENS”. Coloured dot faces front. Coloured Dot 70° REAR LENS ASSY Install nut (7) in casting Install front lens assembly in 1.36 REF slot labeled “70° DEG FRONT LENS”. 2.56 REF Coloured dot faces front.
  • Page 30: Lens Markings And Positions: 70

    Lens Markings and Positions: 70° The lenses are colour-coded for identification. The rear lens has two green dots and the front lens has one green dot. The lens positions are colour-coded within the lens tube casting to match the coloured dots on the lenses (see Figure 25 Align lens dots toward this end Rear Lens...
  • Page 31: Lens Tube: 90

    Lens Tube: 90° Label Orientation Figure 26 Reference Part Number Description Quantity Figure 27 90° rear lens assembly Figure 27 90° front lens assembly 7060A3179 Lens tube casting, painted 7060A4009 Bushing, guide HW370 Nut, 8-32 HW369 Screw, Phillips, 8-32 x.62, LG, PHMS HW534 Nut, Hex, 1/4-20 7060A2059...
  • Page 32: Lenses: 90

    Lenses: 90° Install rear lens assembly in slot labeled “90° DEG REAR LENS”. Coloured dots face front. Two purple dots REAR LENS ASSY Install nut (7) in casting 1.74 REF Install front lens assembly in slot labeled “90° DEG FRONT LENS”. 3.34 REF Coloured dots face front.
  • Page 33: Lens Markings And Positions: 90

    Lens Markings and Positions: 90° The 90° lenses are colour-coded for identification. The rear lens has two purple dots and the front lens has one purple dot. The lens positions are colour-coded within the lens casting to match the coloured dots on the lenses (see Figure 28 Align lens dots toward this end Rear Lens...
  • Page 34 Source Four CE Assembly Guide...
  • Page 35 Lens Tube: 90°...
  • Page 36 Tel +852 2799 1220 Service: (Asia) service@etcasia.com   Web: etcconnect.com © 2017 Electronic Theatre Controls, Inc.  Product information and specifications subject to change. ETC intends this document to be provided in its entirety. 7060M2510-06.01 Rev C Released 2017-07  ...

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