System configuration with linear motors (67 pages)
Summary of Contents for Kollmorgen AKD-N series
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® Near Servo Drive Installation Manual Edition: J, February 2018 Valid for AKD-N, Hardware Revision B Part Number 903-200018-00 Original Document Keep all manuals as a product component during the life span of the product. Pass all manuals to future users and owners of the product.
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Technical changes which improve the performance of the device may be made without prior notice! Printed in Germany This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be repro- duced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen.
7.7 Connectors 7.8 Cable Requirements 7.9 Cable length definition 7.10 Dynamic Braking 7.11 Regen circuit 7.11.1 Functional description 7.11.2 Technical data 7.12 LED Codes 7.13 Switch-On and Switch-Off Behavior 7.13.1 Switch-on behavior in standard operation Kollmorgen | kdn.kollmorgen.com | February 2018...
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9.8.2 Connector X4 AKD-Nzzz07-DF/DS, dual cables 9.9 Motor Brake Connection (X4) 9.10 Motor Feedback Connection (X4, X5) 9.10.1 Connector X4 AKD-Nzzz07 all variants, hybrid, single cable 9.10.2 Connector X5 AKD-Nzzz07-DF/DS, dual cable 9.11 Optional Connector (X6) Kollmorgen | kdn.kollmorgen.com | February 2018...
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10.3.1 Unpacking, mounting, and wiring 10.3.2 Set IP address 10.3.3 Confirm connections 10.3.4 Install and start WorkBench 10.3.5 Enable the drive using the setup wizard 10.4 Fault and Warning Messages 11 Index 12 Record of document revisions Kollmorgen | kdn.kollmorgen.com | February 2018...
AKD-N Installation | 2 General 2 General 2.1 About this Manual 2.2 Using the PDF Format 2.3 Notes for the Printed Edition (paper version) 2.4 Symbols Used 2.5 Abbreviations Used Kollmorgen | kdn.kollmorgen.com | February 2018...
Directive 2006/42/EC), describes the AKD-N series of digital drives and includes information needed to safely install an AKD-N. A digital version of this manual (pdf format) is available on the DVD included with your drive. Manual updates can be downloaded from the Kollmorgen website (www.kollmorgen.com).
Protective extra low voltage Programmable logic control Pulse-width modulation Random access memory (volatile memory) Incremental encoder (A quad B) Specific thermal resistance SELV Safety Extra Low Voltage Safe torque off Volts, alternating current Volts, direct current Kollmorgen | kdn.kollmorgen.com | February 2018...
AKD-N Installation | 3 Safety 3 Safety 3.1 You should pay attention to this 3.2 Use as Directed 3.3 Prohibited Use 3.4 Warning notes placed on the product Kollmorgen | kdn.kollmorgen.com | February 2018...
The drives contain electrostatically sensitive components which may be damaged by incor- rect handling. Electrostatically discharge your body before touching the drive. Avoid contact with highly insulating materials (artificial fabrics, plastic film etc.). Place the drive on a con- ductive surface. Kollmorgen | kdn.kollmorgen.com | February 2018...
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Thermal sensors, motor holding brakes and feedback systems built into the connected motor must have reinforced insulation (according to IEC61800-5-1) against system components with power voltage, according to the required application test voltage. All Kollmorgen com- ponents meet these requirements.
Kollmorgen Decentralized Drive System AKD-N series drives must only be operated in a motion system with components from Koll- morgen. Required additional Kollmorgen components are the intelligent power supply AKD- C, hybrid cables, motor power and feedback cables, servomotors.
During operation, the heat sink of the drive may reach temperatures above 80 °C (176 °F). Before touching the device, check the temperature and wait until it has cooled below 40 °C (104 °F). If these signs are damaged, they must be replaced immediately. Kollmorgen | kdn.kollmorgen.com | February 2018...
Store at or below maximum stacking height of 8 cartons Store only within specified temperature ranges: -25 to +55 °C, max.rate of change 20 K/hour, class 1K4. Storage only within specified humidity: 5 to 95% relative humidity, no condensation, class 1K3. Kollmorgen | kdn.kollmorgen.com | February 2018...
80 °C (176 °F). Before touching the device, check the temperature and wait until it has cooled below 40 °C (104 °F). 3. Remove the connectors. Disconnect the potential earth connection last. 4. Demount: loosen the fastening screws. Remove the device. Kollmorgen | kdn.kollmorgen.com | February 2018...
Radford, VA 24141, USA Barueri - SP Brasil CEP: 06460-000, Brazil Europe Asia KOLLMORGEN Europe GmbH KOLLMORGEN Pempelfurtstr. 1 Floor 4, Building 9, No. 518, 40880 Ratingen, Germany North Fuquan Road, Changning District, Shanghai 200335, China Kollmorgen | kdn.kollmorgen.com | February 2018...
5 Approvals 5.1 Conformance with UL/cUL 5.2 Conformance with EC Low Voltage and EMC Directives 5.3 Conformance with EC Machinery Directive, Functional Safety 5.4 Conformance with EAC 5.5 Conformance with RoHS 5.6 Conformance with REACH Kollmorgen | kdn.kollmorgen.com | February 2018...
- AKD-N00607: 500 mm x 500 mm x 10 mm or equivalent (LxWxT, Aluminum cold plate, uncoated) - AKD-N01207: 480 mm x 400 mm x 84 mm or equivalent (LxWxT, 31 vertical fins, Aluminum heat sink, uncoated) Kollmorgen | kdn.kollmorgen.com | February 2018...
Customs Union (Russia, Belarus, Kazakhstan) similar to the European CE mark. Kollmorgen declares, that the AKD has passed all required conformity procedures in a mem- ber state of the Eurasian Customs Union, and that the AKD meets all technical requirements...
AKD-N Installation | 6 Package 6.1 Package Supplied When a drive from the AKD-N series is ordered, the following items are included in the drive package: AKD-N with four mounting clamps Printed copy of AKD-N Installation Manual DVD containing the setup software, WorkBench, and all product documentation in digital format.
Use the part number scheme for product identification only, not for the order process, because not all combinations of features are possible, always. Customization code includes language version of printed material and not safety relevant customer specials. Kollmorgen | kdn.kollmorgen.com | February 2018...
Full digital control Digital current controller (670 ns) Adjustable digital velocity controller (62.5 µs) Software option position controller (250 µs) Inputs/Outputs 3 programmable digital inputs (➜ # 64) 1 programmable digital outputs (➜ # 64) Kollmorgen | kdn.kollmorgen.com | February 2018...
Units AKD- N00307 N00607/01207 Switching frequency of output stage Voltage rise speed dU/dt kV/µs Bandwidth of current controller Bandwidth of velocity controller (scalable) 0 to 750 Bandwidth of position controller (scalable) 1 to 250 Kollmorgen | kdn.kollmorgen.com | February 2018...
OFF: 0 VDC to 12 VDC, < 50 mA galvanic isolation for 60 VDC STO outputs (X3, option DS/DT) as per IEC61131-2 type 1 max. 30 VDC, 100 mA short circuit proof galvanic isolation for 30 VDC Update rate 62.5 µs Kollmorgen | kdn.kollmorgen.com | February 2018...
17 x 0.75 mm², 20 awg 3.6 A 63 V 17 poles STO/Fieldbus, X6 Connector (female), 4 x 0.34 mm², 22 awg 50 V 4 poles * Rated voltage with pollution level 2, use Kollmorgen cables only. Kollmorgen | kdn.kollmorgen.com | February 2018...
For information on the chemical, mechanical, and electrical characteristics of the cables please refer to the accessories manual or contact customer support. Use Kollmorgen hybrid, motor, and feedback cables only. You will lose system warranty, if you use hybrid, motor or feedback cables from a manufacturer other than Kollmorgen.
“F501 Bus Over voltage". The AKD-C fault relay contact (terminals X15/5-6) is opened due to this fault. 7.11.2 Technical data Technical data are listed in the AKD -C Installation Manual. Kollmorgen | kdn.kollmorgen.com | February 2018...
WorkBench online help. Basic information Color Remarks Green Enabled and running blink green/orange Enabled and running with warning blink orange Safe bus voltage blink red/orange/green Fault Kollmorgen | kdn.kollmorgen.com | February 2018...
The chapter “Safe Torque Off (STO)” describes how to use the STO function (➜ # 42). 7.13.1 Switch-on behavior in standard operation The diagram below illustrates the correct functional sequence for switching the drive on. Kollmorgen | kdn.kollmorgen.com | February 2018...
(if present). See the WorkBench Online Help for information on configuring Digital Inputs. If velocity drops below threshold CS.VTHRESH or timeout occurs brake is applied. Kollmorgen | kdn.kollmorgen.com | February 2018...
Use controlled stop to disable drive, if velocity drops below threshold CS.VTHRESH or timeout occurs brake is applied. Category 1 stop according to IEC 60204 (➜ # 42). If velocity drops below threshold CS.VTHRESH or timeout occurs brake is applied. Kollmorgen | kdn.kollmorgen.com | February 2018...
If velocity drops below threshold CS.VTHRESH or timeout occurs the motor holding brake is applied. Set parameter MOTOR.BRAKEIMM to 1 with vertical axes, to apply the motor hold- ing brake immediately after Hardware Disable. Kollmorgen | kdn.kollmorgen.com | February 2018...
This is a category 0 stop according to IEC 60204. If velocity drops below threshold CS.VTHRESH or timeout occurs the motor holding brake is applied. Set parameter MOTOR.BRAKEIMM to 1 with vertical axes, to apply the motor hold- ing brake immediately after faults. Kollmorgen | kdn.kollmorgen.com | February 2018...
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AKD-N Installation | 7 Technical description and data Switch-off behavior for faults that cause dynamic braking This is a category 0 stop according to IEC 60204. If velocity drops below threshold CS.VTHRESH or timeout occurs brake is applied . Kollmorgen | kdn.kollmorgen.com | February 2018...
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AKD-N Installation | 7 Technical description and data Switch-off behavior for faults that cause a controlled stop This is a category 1 stop according to IEC 60204. If velocity drops below threshold CS.VTHRESH or timeout occurs brake is applied . Kollmorgen | kdn.kollmorgen.com | February 2018...
By such event 2 specific IGBTs have to fail at same time. The calculation shows a probability of 1.5 * 10 per hour (without common cause failure). Even if the STO function will be issued for a whole year, this event will only happen every 100 Billion years. Kollmorgen | kdn.kollmorgen.com | February 2018...
(main switch). Emergency-Off situations. In an Emergency-Off situation, the main relay is switched off (by the Emergency-Off button). Wiring the system with hybrid cables from other manufacturers than Kollmorgen is not allowed. Changing cables or connectors is not allowed.
STO. Even if the STO function will be issued for a whole year, this event will only happen every 100 Billion years. The STO Status signals are informal and not relevant for functional safety. Kollmorgen | kdn.kollmorgen.com | February 2018...
1. Brake the drive in a controlled manner (speed setpoint = 0 V). 2. When speed = 0 rpm, disable the drive (Enable = 0 V). 3. Activate the STO function (local STO-Enable = 0 V) 4. For restart you must reset the safety device. Kollmorgen | kdn.kollmorgen.com | February 2018...
Second Method: 1. Stop the drive with setpoint 0 V, disable drive. 2. Activate the STO function, for example, by opening protective screen (voltage at AKD-N X6/1 0V) 3. The drive cannot be enabled. Kollmorgen | kdn.kollmorgen.com | February 2018...
The sample application below shows door guarding and emergency stop, controlled by a safety control to switch the local STO-Enable input of an AKD-N-DS or DT drive according to SIL2, PLd. Kollmorgen KSM modules cannot be used. For detailled application examples refer to the Decentralized System Projecting Guide. 7.14.11.4 OSSD test pulses Safety controllers usually check their outputs periodically during the normal operation.
An optimized thermal strategy is mandatory for AKD-N performance. Observe the inform- ation given in the Decentralized System Projecting Guide and in chapter (➜ # 51) Kollmorgen | kdn.kollmorgen.com | February 2018...
The possible continuous output current and output power depends on the cooling situation for the AKD-N. For a detailed calculation of temperature behavior of the decentralized drive sys- tem based on the special machinery architecture, contact the Kollmorgen customer support. Optimum cooling situation to reach rated power: Cold plate requirements with 40°C surrounding temperature at 680 VDC supply voltage:...
Four M5 hexagon socket screws to ISO 4762, use 4 mm T-handle Allen key Heat conducting film AKD-N003/006 (order code 849-373001-04) Heat conducting film AKD-N012 (order code 849-374001-04) Ensure free space of minimum 50 mm to all sides of the AKD-N. Kollmorgen | kdn.kollmorgen.com | February 2018...
Heat conducting film AKD-N003/006 (order code 849-373001-04) Heat conducting film AKD-N012 (order code 849-374001-04) Heat sink 50 mm (option, see regional Accessories Manual), for all AKD-N types Ensure free space of minimum 50 mm to all sides of the AKD-N. Kollmorgen | kdn.kollmorgen.com | February 2018...
Implement the wiring according to the connection diagrams: (➜ # 59). It is permissible to use the setup software to alter the settings of the drive. Any other alter- ations will invalidate the warranty. Kollmorgen | kdn.kollmorgen.com | February 2018...
Connect the feedback device to X5 , max. length 5 m. Single cable connection: Connect the hybrid motor cable to X4, max. length 5 m. 4. Check the wiring against the planned system topology diagrams (➜ # 57). Kollmorgen | kdn.kollmorgen.com | February 2018...
Standby power is limited to 260 W at 24 V for both strings. This power must supply all AKD-N ( 8 W each) and the remaining power can be used for motor holding brakes. 9.3.2 Example Kollmorgen | kdn.kollmorgen.com | February 2018...
Digital inputs and outputs (➜ # 64) Motor Power (➜ # 67) Motor Brake (➜ # 68) Motor Feedback (➜ # 69) Tertiary motion bus interface (➜ # 71) Local STO (➜ # 71) Kollmorgen | kdn.kollmorgen.com | February 2018...
The DCOM3 line should be connected to the 0V of the I/O supply when using sensors of type "Source" with digital inputs. The DCOM3 line should be connected to the 24V of the I/O supply when using sensors of type "Sink" with digital inputs. Kollmorgen | kdn.kollmorgen.com | February 2018...
Sink or Source type sensors possible High: 15 to 30 V / 2 to 15 mA , Low: -3 to +5 V / <1 mA Update rate: firmware reads hardware input state every 250 µs Kollmorgen | kdn.kollmorgen.com | February 2018...
STO-Status signal is available for AKD-N with option "DS" only. 24 V , 20 VDC to 30 VDC All digital outputs are floating, max.100 mA Can be wired as active low or active high (see examples below) Update rate: 250 µs Wiring diagram: Kollmorgen | kdn.kollmorgen.com | February 2018...
Kollmorgen setup software WorkBench. The dynamic voltage rise can lead to a reduction in the motor operating life and, on unsuit- able motors, to flashovers in the motor winding.
Single cable hybrid cable and dual cable motor power cable use two wires for motor holding brake connection. Single Cable Dual Cable Signal Description Motor holding brake, positive Motor holding brake, negative C, D Single Cable: Feedback (➜ # 69) Dual Cable: unused 1,2,3,4 Motor power (➜ # 67) Kollmorgen | kdn.kollmorgen.com | February 2018...
9.10.1 Connector X4 AKD-Nzzz07 all variants, hybrid, single cable Support for SFD3 and Hiperface DSL feedback systems. Signal Description Brake (➜ # 68) COM- Feedback, negative COM+ Feedback, positive 1,2,3,4 Motor power (➜ # 67) Maximum cable length Kollmorgen | kdn.kollmorgen.com | February 2018...
+8 to +9 V +5 V +5 V SIN+ SIN- COS+ COS- Max. cable length CLK = CLOCK, DAT = DATA BiSS Mode C interface from Renishaw (model Resolute RA26B) Hiperface *1=pins 4 and 5 externally connected Kollmorgen | kdn.kollmorgen.com | February 2018...
24 V signal is applied to this input. The local STO-Enable input is galvanically isolated and need external 24 VDC supply (PELV/SELF). For detailled description of STO interface and functionality refer to (➜ # 42). Wiring diagram local STO-Enable M12, A-coded Description STO-Enable + STO-Enable - n.c. n.c. Kollmorgen | kdn.kollmorgen.com | February 2018...
Additional information on setting up the equipment: Programming parameters and control loop behavior are described in the online help of the setup software. Kollmorgencan provide training courses for the decentral drive system upon request. Kollmorgen | kdn.kollmorgen.com | February 2018...
You can find the setup software on the accompanying DVD and in the download area of the Kollmorgen website. Kollmorgen offers training and familiarization courses on request. Only professional personnel who have the relevant expertise (➜ # 11) are permitted to carry out online parameter setting for a drive that is running.
Wait for this icon to change to the limited functionality icon (this process can take up to one minute). Although Windows displays this limited functionality icon for the drive connection, the PC can communicate fully with the drive. Using WorkBench, you can now configure the drive through this connection. Kollmorgen | kdn.kollmorgen.com | February 2018...
10.3.4 Install and start WorkBench WorkBench installs automatically from the DVD included with the drive. WorkBench is also available on the Kollmorgen Web site: www.kollmorgen.com. Once installation is complete, click the WorkBench icon to start the program. WorkBench will show a list of all the drives that it can find connected to the AKD-C. Select the drive you wish to configure and then click Next.
Eliminate errors and faults in compliance with work safety rules. Troubleshooting only by qualified and trained staff. More information about fault messages, remedy and clearing faults can be found in the WorkBench online help. Kollmorgen | kdn.kollmorgen.com | February 2018...
Basic Data Disassemble Programmable Disposal Document Revisions Dynamic Braking Package supplied Packaging Part number scheme Pollution level Enclosure protection Prohibited Use General Fault messages Feedback REACH Regen circuit Repair General Response Time STO Grounding RoHS Kollmorgen | kdn.kollmorgen.com | February 2018...
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Setup Software Site altitude Stacking Height Storage Transport Global STO Local STO Response Time Storage Switch-on/switch-off behavior Symbols used Temperature in operation Storage Transport Transport UL Markings Use as directed General Ventilation Vibrations Warnings Wiring Kollmorgen | kdn.kollmorgen.com | February 2018...
References to cable connector option A3 removed, tertiary fieldbus cable type updated H, 10/2017 Global STO note, enclosure/wiring note, product prohibited use: elevator J, 02/2018 Heat sink 40 mm removed, Trademark list updated, SpeedTec spelling corrected Kollmorgen | kdn.kollmorgen.com | February 2018...
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About KOLLMORGEN Kollmorgen is a leading provider of motion systems and components for machine builders. Through world- class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage.
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