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Sullair 3007 Operators Manual & Parts Lists

Industrial air compressor. air-cooled and water-cooled standard & 24 kt. 3000p series; 3700 series; 4500 series
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SULL AIR
®
I
NDUSTRIAL
3000, 3000P, 3700, 4500,
3000V, 3000PV, 3700V, 4500V
30, 37 & 45
Air-Cooled and Water-Cooled
®
A
C
IR
OMPRESSOR
/40, 50 & 60HP
KW
Standard & 24 KT
PART NUMBER:
02250155-601
KEEP FOR
FUTURE
REFERENCE
SULLAIR CORPORATION
©
The information in this document is
correct at the time of printing for utility
compressor serial number
20060701XXXX
and all subsequent serial numbers.

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Summary of Contents for Sullair 3007

  • Page 1 Air-Cooled and Water-Cooled Standard & 24 KT PART NUMBER: 02250155-601 KEEP FOR FUTURE REFERENCE SULLAIR CORPORATION © The information in this document is correct at the time of printing for utility compressor serial number 20060701XXXX and all subsequent serial numbers.
  • Page 2 Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair's corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    Lifting......................4 Entrapment....................4 2 - DESCRIPTION..................5 Introduction....................5 Description of Components...............8 Sullair Compressor Unit, Functional Description..........8 Compressor Cooling and Lubrication System, Functional Description....................11 Compressor Discharge System, Functional Description......11 Control System, Functional Description.............12 Start Mode - 0 to 50 PSIG (0 to 3.5 Bar)..........12 Full Load Mode - 50 to 100 PSIG (3.4 to 6.9 BAR).........13...
  • Page 4 TABLE OF CONTENTS Wiring Diagram, MFV Water-Cooled............36 Wiring Diagram, Wye-Delta Air-Cooled.............38 Wiring Diagram, Wye-Delta Water-Cooled..........40 Wiring Diagram, VSD Air-Cooled..............42 Wiring Diagram, VSD Water-Cooled............44 Wiring Diagram, VSD Air-Cooled, 575V Series Delta........46 Wiring Diagram, VSD Water-Cooled, Series Delta 575V......48 4 - INSTALLATION..................51 Mounting of Compressor.................51 Ventilation and Cooling................51 Air-Cooled Compressors..............51...
  • Page 5 TABLE OF CONTENTS Recommended Spare Parts List...............73 Compressor, Frame and Drive, 3000P and 3700 Models......74 Compressor, Frame and Drive, 3000 Model With 10 Series Unit.......................76 Compressor, Frame and Drive, 4500 Model..........78 Air Inlet System, Standard 3000P, 3700 And 4500 Series......80 Air Inlet System, 10 Series 3000...............82 Air Piping, Air-Cooled................84 Air Piping, Water-Cooled.................86...
  • Page 6 TABLE OF CONTENTS THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 7: Safety

    1.1 GENERAL regulations relative to personal protective equipment, such as eye and face protective equipment, respiratory Sullair Corporation and its subsidiaries design and protective equipment, equipment intended to protect the manufacture all of their products so they can be operated extremities, protective clothing, protective shields and safely.

  • Page 8: Fire And Explosion

    SECTION 1 D. Flow-limiting valves are listed by pipe size and flow- D. Disconnect and lock out all power at source prior to rated. Select appropriate valves accordingly, in attempting any repairs or cleaning of the compressor accordance with their manufacturer's or of the inside of the enclosure, if any.

  • Page 9: Hot Surfaces, Sharp Edges And Sharp Corners

    SAFETY 1.6 HOT SURFACES, SHARP EDGES G. If air line anti-icer system antifreeze compound enters the eyes or if fumes irritate the eyes, they should be AND SHARP CORNERS washed with large quantities of clean water for fifteen minutes. A physician, preferably an eye specialist, A.

  • Page 10: Lifting

    SECTION 1 E. Disconnect, lock out, and tag all power at source prior K. When moving the compressor by forklift truck, utilize to attempting repairs or adjustments to rotating fork pockets if provided. Otherwise, utilize pallet if machinery and prior to handling any ungrounded provided.

  • Page 11: Description

    Compared to other types of compressors, the Sullair rotary screw is unique in mechanical reliability, with "no wear" and "no inspection" required of the working parts within the compressor unit.
  • Page 12 SECTION 2 022 50155- 601 2_1 1. Fluid Filter 8. E-Stop Button 2. Moisture Separator 9. Compressor Unit 3. Receiver Tank 10. Cooler Fan Motor 4. Fluid Fill 11. Cooler 5. Fluid Fill Sight Glass 12. Motor 6. Starter Box 13.
  • Page 13 DESCRIPTION 02250155-601_2_2 1. Moisture Separator 8. E-Stop Button 2. Fluid Filter 9. Compressor Unit 3. Receiver Tank 10. Oil Cooler 4. Fluid Fill 11. Aftercooler 5. Fluid Fill Sight Glass 12. Motor 6. Starter Box 13. Air Inlet Filter 7. WS Controller 14.

  • Page 14: Description Of Components

    Sullair 24KT compressors are filled with a fluid that rarely complete package includes compressor, electric motor, needs to be changed. Use only Sullair 24KT fluid in the starter, compressor inlet system, compressor discharge event that a fluid change is required.

  • Page 15: Discharge System

    DESCRIPTION COOLING / LUBRICATION SYSTEM Fluid line Fluid line FLUID/AIR FLUID DISCHARGE SYSTEM 02250155-601_2_3 Figure 2-3: Air-Cooled, Cooling / Lubrication and Discharge System SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 16 SECTION 2 COOLING / LUBRICATION SYSTEM FLUID/AIR FLUID DISCHARGE SYSTEM 02250155-601 2_4 Figure 2-4: Water-Cooled, Cooling / Lubrication and Discharge System SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 17: Compressor Cooling And Lubrication System, Functional Description

    DESCRIPTION 2.4 COMPRESSOR COOLING AND The compressed air/fluid mixture enters the receiver tank and flows through an internal baffle system. The direction LUBRICATION SYSTEM, of movement is changed and its velocity significantly reduced, thus causing large droplets of fluid to form and FUNCTIONAL DESCRIPTION fall to the bottom of the receiver tank.

  • Page 18: Control System, Functional Description

    SECTION 2 2.6 CONTROL SYSTEM, Start Mode - 0 to 50 PSIG (0 to 3.5 Bar) FUNCTIONAL DESCRIPTION When the compressor " " (START) pad is depressed, the receiver tank pressure will quickly rise from 0 to 50 psig Refer to Figure 2-5 and Figure 2-6. The purpose of the (0 - 3.4 bar).

  • Page 19: Full Load Mode - 50 To 100 Psig (3.4 To 6.9 Bar)

    DESCRIPTION Full Load Mode - 50 to 100 to the atmosphere, located in the compressor receiver tank, reducing the receiver tank pressure to approximately PSIG (3.4 to 6.9 BAR) 17 psig (1.2 bar). The check valve in the air service line prevents line pressure from returning to the receiver tank.

  • Page 20: Air Inlet System, Functional Description

    SECTION 2 2.7 AIR INLET SYSTEM, WARNING FUNCTIONAL DESCRIPTION "The Plastic Pipe Institute Refer to Figure 2-6. The compressor inlet system consists recommends against the use of of a dry-type air filter, a restriction gauge and an air inlet thermoplastic pipe to transport valve.
  • Page 21 DESCRIPTION SU_0000008 1. Air Inlet Filter 4. Receiver Tank 2. Air Inlet 5. Restriction Indicator 3. Compressor Unit Figure 2-6: Air Inlet System SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 22 SECTION 2 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 23: Specifications

    Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS - 3000, 3000P, 3700 AND 4500 SERIES MODELS DIMENSIONS Length Width Height Weight Weight MODEL (I) TEFC TEFC 3000 SERIES 3007 62.0 1575 34.5 61.5 1562 1818 1884 3009 62.0 1575 34.5 61.5 1562...

  • Page 24: Table Of Specifications - Variable Speed Drive Models

    SECTION 3 3.2 TABLE OF SPECIFICATIONS - VARIABLE SPEED DRIVE MODELS VSD SERIES (I) - 3000 (MODELS 3007 THROUGH 3010) MOTOR TEFC HZ / VOLTAGE 460/60 575/60 400/50 460/60 575/60 400/50 DRIVE AMP RATING WEIGHT (lbs / kg) 1894 / 859...

  • Page 25: Compressor Specifications

    Bearing Type: Anti-friction Ambient Temperature (Max.) (II): 104°F (40°C) Cooling: Pressurized fluid Compressor Fluid: Sullair Sullube; 24KT is optional Receiver Capacity: 3.0 gallons (11.4 liters) Control: WS Controller (ll) Special compressors are available for operation in higher ambient temperature. MOTOR (III):...

  • Page 26: Lubrication Guide

    Maintenance of all other components is still recommended 3.5 APPLICATION GUIDE as indicated in the Operator’s Manual. Sullair encourages the user to participate in a fluid analysis DO NOT MIX DIFFERENT TYPES OF FLUIDS. program with the fluid suppliers. This could result in a fluid Contamination of compressor fluid with mineral oil or other change interval differing from that stated in the manual.

  • Page 27: Lubrication Change Recommendations And Maintenance, Fluid Filter And Separator

    SPECIFICATIONS 3.6 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE, FLUID FILTER AND SEPARATOR LUBRICANT FLUID CHANGE FLUID FILTER CHANGE SEPARATOR CHANGE Sullube A, E G, C A, D SRF 1/4000 B, E G, C B, D 24KT F, E G, C A, D CP-4600-32-F B, E G, C...

  • Page 28: Identification, Air-Cooled, Standard And Vsd

    SECTION 3 3.7 IDENTIFICATION, AIR-COOLED, STANDARD AND VSD 02250156_213r03-2 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 29 SPECIFICATIONS 02250156_213r03-1 1. Alternate Incoming Power Supply Location 6. Air Inlet Dia. 2.5 in. (63.5mm) 7. Containment Pan Drain 1/2"-1/4" NPT 2. WS Controller 8. Incoming Customer Power Supply Location 3. E-Stop 2.5 in. (63.5mm) 4. Oil Level Sight Glass 9.

  • Page 30: Identification, Water-Cooled

    SECTION 3 3.8 IDENTIFICATION, WATER-COOLED 02250160_729r02-2 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 31 SPECIFICATIONS 02250160_729r02-1 1. Alternate Incoming Power Supply Location 7. Containment Pan Drain 1/2"-1/4" NPT Dia. 2.5 in. (63.5mm) 8. Incoming Customer Power Supply Location 2. WS Controller 2.5 in. (63.5mm) 3. E-Stop 9. Moisture Drain Connection 1/2"-1/4" NPT 4. Oil Level Sight Glass 10.

  • Page 32: Piping And Instrumentation, Air-Cooled

    SECTION 3 3.9 PIPING AND INSTRUMENTATION, AIR-COOLED 02250156-203r07 Figure 3-4: Piping and Instrumentation, Air-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 33 SPECIFICATIONS Description Part Number Note Quantity filter, air 9" plastic 02250127-683 indicator, restriction 02250003-869 inlet – compressor unit – motor – filter, coreless 1-1/16 sae 02250155-708 cooler, air/oil 50 hp 02250151-493 cooler, air/oil 60hp 02250152-862 valve, thermal 195 deg 1-1/2"-18 02250092-081 valve, thermal 210 deg 1-1/2"-18 0250148-796...
  • Page 34 SECTION 3 3.9 PIPING AND INSTRUMENTATION, AIR-COOLED (CONTINUED) 02250156-203r07 Figure 3-5: Piping and Instrumentation, Air-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 35 SPECIFICATIONS Description Part Number Note Quantity Part varies by model. (II) Used with EES option. (III) Two solenoid valves are required with Sequencing option. Refer to B4. Tank pressure - blue color Reg pressure - yellow color Unload pressure - red color Water drain - clear color P1 - Wet sump pressure P2 - Line pressure...

  • Page 36: Piping And Instrumentation, Water-Cooled

    SECTION 3 3.10 PIPING AND INSTRUMENTATION, WATER-COOLED D2 C2 C6 D3 C2 C6 02250162-393R03 Figure 3-6: Piping and Instrumentation, Water-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 37 SPECIFICATIONS Description Part Number Note Quantity filter, air 9" plastic 02250127-683 indicator, restriction 250003-869 inlet compressor unit motor filter, coreless 1-1/16" sae 02250155-708 clr, oil/water 5x36 1-5/16" sae 02250094-744 valve, thermal 210deg 1-1/2"-18 (24kt or 175 psig) 02250148-796 valve, thermal 195deg 1-1/2"-18 (sullube) 02250092-081 orifice, 1/8 x 1/32 02250125-774...
  • Page 38 SECTION 3 3.10 PIPING AND INSTRUMENTATION, WATER-COOLED (CONTINUED) D2 C2 C6 D3 C2 C6 02250162-393R03 Figure 3-7: Piping and Instrumentation, Water-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 39 SPECIFICATIONS Description Part Number Note Quantity Tank pressure — blue color Regulator pressure – yellow color Unload pressure – red color Water drain – clear color P1 – wet sump pressure P2 – line pressure SOL 1 – load/unload solenoid valve SOL 4 –...

  • Page 40: Wiring Diagram, Mfv Air-Cooled

    SECTION 3 3.11 WIRING DIAGRAM, MFV AIR-COOLED 02250156_577R04-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 41 SPECIFICATIONS 02250156_577R04-2 Figure 3-8: Wiring Diagram, MFV Air-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 42: Wiring Diagram, Mfv Water-Cooled

    SECTION 3 3.12 WIRING DIAGRAM, MFV WATER-COOLED 02250161-763R03-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 43 SPECIFICATIONS 02250161-763R03-2 Figure 3-9: Wiring Diagram, MFV Water-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 44: Wiring Diagram, Wye-Delta Air-Cooled

    SECTION 3 3.13 WIRING DIAGRAM, WYE-DELTA AIR-COOLED 02250156_118R03-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 45 SPECIFICATIONS 02250156_118R03-2 Figure 3-10: Wiring Diagram, Wye-Delta Air-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 46: Wiring Diagram, Wye-Delta Water-Cooled

    SECTION 3 3.14 WIRING DIAGRAM, WYE-DELTA WATER-COOLED 02250161_761R02-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 47 SPECIFICATIONS 02250161_761R02-2 Figure 3-11: Wiring Diagram, Wye-Delta Water-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 48: Wiring Diagram, Vsd Air-Cooled

    SECTION 3 3.15 WIRING DIAGRAM, VSD AIR-COOLED 02250156_119r04-2 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 49 SPECIFICATIONS 02250156_119r04-2 Figure 3-12: Wiring Diagram, VSD Air-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 50: Wiring Diagram, Vsd Water-Cooled

    SECTION 3 3.16 WIRING DIAGRAM, VSD WATER-COOLED 02250161-762R02-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 51 SPECIFICATIONS 02250161-762R02-2 Figure 3-13: Wiring Diagram, VSD Water-Cooled SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 52: Wiring Diagram, Vsd Air-Cooled, 575V Series Delta

    SECTION 3 3.17 WIRING DIAGRAM, VSD AIR-COOLED, 575V SERIES DELTA 02250164_731r01-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 53 SPECIFICATIONS 02250164_731r01-2 Figure 3-14: Wiring Diagram, VSD Air-Cooled, 575V Series Delta SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 54: Wiring Diagram, Vsd Water-Cooled, Series Delta 575V

    SECTION 3 3.18 WIRING DIAGRAM, VSD WATER-COOLED, SERIES DELTA 575V 02250164_732r01-1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 55 SPECIFICATIONS 02250164_732r01-2 Figure 3-15: Wiring Diagram, VSD Water-Cooled, Series Delta 575V SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 56 SECTION 3 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 57: Installation

    SULL AIR ® ® Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING A suitable foundation or fabricated support must be Air-Cooled Compressors established to support the compressor. It should be rigid • An area with adequate space must be provided for the enough to keep the compressor frame level and maintain compressor and its components.

  • Page 58: Water-Cooled Compressors

    0.2 in H minimum of 1 inch diameter. Isolation valves with side Consult a Sullair office for assistance in utilizing this heat. drains should be installed on both input and return lines.
  • Page 59 INSTALLATION TABLE 4-2 VENTILATION REQUIREMENTS Cooling Type Air-Cooled with Aftercooler Water-Cooled Motor HP/kW 40 / 30 50 / 37 60 / 45 40 / 30 50 / 37 60 / 45 Fan Air cfm/m 5,000 / 8,500 5,000 / 8,500 6,000 / 10,200 700 / 1,200 700 / 1,200...
  • Page 60 (normally closed) be installed into the water pressure. outlet side of the compressor system. Consult the Sullair 3. The seawater outlet pipe from the cooler should have Service Department for assistance in setting up these an open run to waste piping.

  • Page 61: Service Air Piping

    Consult the Sullair Service Department for assistance. 4.3 SERVICE AIR PIPING Review carefully the total air system before installing a new Fluid Containment compressor.

  • Page 62: Coupling Alignment Check

    The compressor can be damaged if it runs in the wrong Sullair provides a wiring diagram for use by the installer. direction for more than a few seconds. Motor rotation can An electrical check should be made to help assure that the be viewed through the opening in the drive adapter housing.

  • Page 63: Ws Controller

    SULL AIR ® ® Section 5 WS CONTROLLER 5.1 CONTROLLER LAYOUT ® SU_0000021 1. ON 6. Maintenance Indicator 2. OFF 7. Fault Indicator 3. LCD Display 8. Up Key 4. Power Indicator 9. Down Key 5. Run Mode Indicator 10. Enter Key Figure 5-1: WS Controller 5.2 CONTROLLER KEYPAD •...

  • Page 64: Lcd Display

    SECTION 5 5.3 LCD DISPLAY Refer to Figure 5-6. Press the Down arrow " " to display additional information about the compressor. The upper line will indicate "Compressor Status" and the name of the The display's normal view shows the compressor temperature, pressure, or other measurement.

  • Page 65: Led Lights

    WS CONTROLLER The large Emergency Stop button located near the controller overrides all electronic functions to turn off the control devices. The controller senses this, and will display E-stop. To reset, twist and pull out the Emergency Stop button, then press the Stop pad to reset the WS Controller. 5.4 LED LIGHTS The four LED lights indicate the general condition of the machine.
  • Page 66 SECTION 5 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 67: Maintenance

    SULL AIR ® ® Section 6 MAINTENANCE 6.1 GENERAL After a routine start has been made, observe the controller display and be sure it monitors the correct readings for their particular phase of operation. After the compressor As you proceed in reading this section, it will be easy to has warmed up, it is recommended that a general check see that the Maintenance Program for the air compressor on the overall compressor be made to assure that the...

  • Page 68: Maintenance Every 2000 Hours

    SECTION 6 6.4 MAINTENANCE EVERY 2000 1. Using a wrench, remove the filter canister. 2. Remove and dispose of filter element. Observe all HOURS laws and regulations for filter disposal. After 2000 hours of operation, it will be necessary to 3.

  • Page 69: Air Filter Element Replacement

    MAINTENANCE Air Filter Element Replacement 6.8 SEPARATOR MAINTENANCE 1. Clean exterior of air filter housing. Replace the separator element when indicated by the WS Controller or after one (1) year, whichever comes first. The 2. Rotate end cover counterclockwise and remove separator element must be replaced.

  • Page 70: Oil Return/Sight Glass Maintenance

    SECTION 6 Oil Return/Sight Glass Maintenance Refer to Figure 6-4. The oil return/sight glass subassembly is attached to the side of the separator tank. Oil return/sight glass maintenance should be performed on a routine basis parallel to that of the fluid filter, or as indicated in the troubleshooting section of this manual.

  • Page 71: Pressure Regulator Adjustment

    Should your problem persist after making the clean the strainer. Remove the hex cap from the strainer recommended check, consult your nearest Sullair and remove the strainer screen. Clean the screen and representative.

  • Page 72: Troubleshooting Guide

    SECTION 6 6.10 TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY Compressor Will Not Start Main Disconnect Switch Open Close switch. Line Fuse Blown Replace fuse. Motor Starter Overload Tripped Reset. Should trouble persist, check whether motor starter contacts are functioning properly. Low Incoming Line Voltage Check voltage.
  • Page 73 MAINTENANCE 6.10 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Compressor Will Not Build Full Discharge Air Demand is Too Great Check service lines for leaks or open valves. Pressure Dirty Air Filter Check the filter indicator and inspect and/or change element if required. Inlet Valve Bleed Orifice Plugged Ensure control line bleed orifice located inside inlet valve is not plugged.
  • Page 74 SECTION 6 6.10 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Liquid Water In Compressed Air Lines Plugged Strainer in Moisture Drain Line Clean and service strainer located in the line off the bottom of the water separator. Water Vapor Condensation from Cooling Remove the water vapor from compressed and Compression Occurs Naturally air prior to distribution through the air...

  • Page 75: Vsd Control Operation

    SULL AIR ® ® Section 7 VSD CONTROL OPERATION 7.1 DESCRIPTION OF COMPONENTS Full Load Mode- 50 to 100 PSIG (3.4 to 6.9 Bar) The variable speed drive unit is located in the machine electrical enclosure. The heat sink for the drive extends When the compressed air pressure rises over 50 psig through the back of the enclosure, and is cooled by airflow (3.4 bar) the minimum pressure valve opens allowing...

  • Page 76: Unload Mode- In Excess Of 106 Psig (7.3 Bar)

    SECTION 7 NOTE With a Sullair compressor, there is no maintenance or inspection of the internal parts of the compressor unit permitted in accordance with the terms of the warranty. Unload Mode- In Excess of 106 PSIG (7.3 Bar) When a relatively small amount or no air is being used, the service line pressure continues to rise.

  • Page 77: Parts Lists

    SULL AIR ® ® Section 8 PARTS LISTS 8.1 PROCEDURE FOR ORDERING PARTS When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. Refer to Figure 8-1. SU_0000446 Figure 8-1: Serial Plate, Serial Number Location SULL AIR...
  • Page 78 SECTION 8 Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone and fax numbers listed below.

  • Page 79: Recommended Spare Parts List

    PARTS LISTS 8.2 RECOMMENDED SPARE PARTS LIST Description Part Number Note Quantity ELEMENTS element, compressor fluid filter 02250155-708 02250155-709 element, heavy duty air filter (3000P, 3700, 4500) 02250127-683 02250127-684 element, heavy duty air filter (3000) 02250125-369 02250125-372 element, replacement for separator 02250160-774 02250160-776 KITS kit, repair for minimum pressure / check valve 02250097-598...

  • Page 80: Compressor, Frame And Drive, 3000P And 3700 Models

    SECTION 8 8.3 COMPRESSOR, FRAME AND DRIVE, 3000P AND 3700 MODELS 02250152_458r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 81 Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty does apply. For shaft seal repairs, order repair kit no.

  • Page 82: Compressor, Frame And Drive, 3000 Model With 10 Series Unit

    SECTION 8 8.4 COMPRESSOR, FRAME AND DRIVE, 3000 MODEL WITH 10 SERIES UNIT 02250160-068R01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 83 Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty does apply. For shaft seal repairs, order repair kit no. 02250155-594, and installation kit no. 001932-005.

  • Page 84: Compressor, Frame And Drive, 4500 Model

    SECTION 8 8.5 COMPRESSOR, FRAME AND DRIVE, 4500 MODEL 02250153_265r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 85 Sullair representative or the Sullair Corporation. The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts warranty does apply. For shaft seal repairs, order repair kit no. 02250050-363, and installation kit no. 602542-001.

  • Page 86: Air Inlet System, Standard 3000P, 3700 And 4500 Series

    SECTION 8 8.6 AIR INLET SYSTEM, STANDARD 3000P, 3700 AND 4500 SERIES 02250152-457r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 87 PARTS LISTS 8.6 AIR INLET SYSTEM, STANDARD 3000P, 3700 AND 4500 SERIES (CONTINUED) Description Part Number Note Quantity filter, air 9" 02250127-683 hose, rubber el 120deg 4"inl ws37 02250156-927 clamp, hose 4.25" — 5.12" i.d. 02250164–153 indicator, restriction 20" h20 250003-869 nut, serr flng m8x1.25 882508-125...

  • Page 88: Air Inlet System, 10 Series 3000

    SECTION 8 8.7 AIR INLET SYSTEM, 10 SERIES 3000 02250160-069R02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 89 PARTS LISTS 8.7 AIR INLET SYSTEM, 10 SERIES 3000 (CONTINUED) Description Part Number Note Quantity filter, air 8"(plastic) w/mtg & + 02250125-369 hose, rubber el 3-1/2"-3" 3000 w/+ 02250160-073 support, air filter 3000 w/10series 02250160-721 indicator, restriction 20" h20 250003-869 clamp, hose 2-13/16 to 3-3/4"...

  • Page 90: Air Piping, Air-Cooled

    SECTION 8 8.8 AIR PIPING, AIR-COOLED 02250152_474r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 91 PARTS LISTS 8.8 AIR PIPING, AIR-COOLED (CONTINUED) Description Part Number Note Quantity tube, mpv/clr/moist sep ls12 02250121-707 separator, water 1-1/2" fnpt 1/4" drn 02250144-635 support, outlet conn 1-1/2npt 02250152-215 tube, mpv to a/c 1.5" orfs 3700 02250157-836 tube, a/c to trap 1.5" orfs 3700 02250157-837 connector, tube-m 1 1/2 x 1 1/2 810224-150...

  • Page 92: Air Piping, Water-Cooled

    SECTION 8 8.9 AIR PIPING, WATER-COOLED 02250 155-292r05 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 93 PARTS LISTS 8.9 AIR PIPING, WATER-COOLED (CONTINUED) Description Part Number Note Quantity separator, water d-h 1-1/2" fnpt 1/4" drn 02250144-635 support, outlet conn 1-1/2npt 02250152-215 tube, mpv to aftrclr 3700 wc 02250155-282 tube, aftrclr to outlet 3700 wc 02250155-283 connector, tube-m 1 1/2 x 1 1/2 810224-150 elbow, tube 90 deg m 1 1/2 x 1 1/2 810524-150...

  • Page 94: Fluid Piping, Air-Cooled

    SECTION 8 8.10 FLUID PIPING, AIR-COOLED 02250 152-488r 00 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 95 PARTS LISTS 8.10 FLUID PIPING, AIR-COOLED (CONTINUED) Description Part Number Note Quantity hose, medium pressure orfs f-swvl 1" x 53" 02250141-104 hose, medium pressure orfs f-swvl 1" x 48" 02250143-476 block, thermal valve 50HP 02250151-498 connector, orfs x metr oring 3/4" 50HP 02250152-223 elbow, 90 1"...

  • Page 96: Fluid Piping, Water-Cooled

    SECTION 8 8.11 FLUID PIPING, WATER-COOLED 02250 155-507r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 97 PARTS LISTS 8.11 FLUID PIPING, WATER-COOLED (CONTINUED) Description Part Number Note Quantity adapter, sae 1 5/16 x 1 5/16-12 02250086-022 connector, sae x orfs .75" 02250135-568 hose, medium pressure orfs f-swvl 3/4"x 53" 02250141-104 elbow, 90 1"sae x 3/4"orfs 02250152-544 housing, thermal valve 50hp w/c 02250155-141 filter, coreless m27 6"l...

  • Page 98: Cooling And Lubrication System, Air-Cooled 18"/60Hz Fan, Standard Cooler

    SECTION 8 8.12 COOLING AND LUBRICATION SYSTEM, AIR-COOLED 18"/60HZ FAN, STANDARD COOLER 02250158-442r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 99 PARTS LISTS 8.12 COOLING AND LUBRICATION SYSTEM, AIR-COOLED 18"/60HZ FAN, STANDARD COOLER (CONTINUED) Description Part Number Note Quantity cooler, air/oil 50hp 02250151-493 duct, centrifugal fan 3700 02250151-496 support, fan motor 3700 02250151-501 panel, venturi 3700 18" fan 02250155-681 panel, venturi 4500 20" fan 02250155–680 adapter, venturi 3700 18"...

  • Page 100: Fluid Cooling System, Water-Cooled

    SECTION 8 8.13 FLUID COOLING SYSTEM, WATER-COOLED 02250155_291r05 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 101 PARTS LISTS 8.13 FLUID COOLING SYSTEM, WATER-COOLED (CONTINUED) Description Part Number Note Quantity cooler, ls12v oil/wtr 5 x 36 02250094-744 valve, solenoid 2wnc 3/4 250# n4 + 02250125-668 (I) (III) support, heat exchanger w/c 50hp 02250155-140 support, water conn 3/4" 3700 w/c 02250155-142 u-bolt, w/saddle 5.50"...

  • Page 102: Discharge, Receiver And Piping System, 3000P, 3700 And 4500

    SECTION 8 8.14 DISCHARGE, RECEIVER AND PIPING SYSTEM, 3000P, 3700 AND 4500 02250152_600r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 103: Discharge, Receiver And Piping System, 3000P, 3700 And

    PARTS LISTS 8.14 DISCHARGE, RECEIVER AND PIPING SYSTEM, 3000P, 3700 AND 4500 (CONTINUED) Description Part Number Note Quantity adapter, sae 1 7/8-12 x 1 7/8-12 02250055-014 vlv. min press chk 1-7/8 sae 0-ring 02250097-598 plug, sight glass 1 5/16" sae 02250097-610 elb, 90 deg 3/4 sae x 3/8 nptf 02250100-093...

  • Page 104: Discharge, Receiver And Piping System, 3000P, 3700 And

    SECTION 8 8.14 DISCHARGE, RECEIVER AND PIPING SYSTEM, 3000P, 3700 AND 4500 (CONTINUED) 02250152_600r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 105 PARTS LISTS 8.14 DISCHARGE, RECEIVER AND PIPING SYSTEM, 3000P, 3700 AND 4500 (CONTINUED) Description Part Number Note Quantity To Strainer on Solenoid Valve Assembly To Aftercooler In To Unit Oil Return Port From Unit Discharge To Grounding Location on Frame To Frame Sump Pressure For maintenance on minimum pressure valve no.

  • Page 106: Discharge, Receiver And Piping, 3000 With 10 Series Unit

    SECTION 8 8.15 DISCHARGE, RECEIVER AND PIPING, 3000 WITH 10 SERIES UNIT 02250160_070r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 107 PARTS LISTS 8.15 DISCHARGE, RECEIVER AND PIPING, 3000 WITH 10 SERIES UNIT (CONTINUED) Description Part Number Note Quantity adapter, sae 1 7/8-12 x 1 7/8-12 02250055-014 vlv. min press chk 1-7/8 sae 0-ring por 02250097-598 plug, sight glass 1 5/16" sae 02250097-610 elb, 90 deg 3/4 sae x 3/8 np 02250100-093...
  • Page 108 SECTION 8 8.15 DISCHARGE, RECEIVER AND PIPING, 3000 WITH 10 SERIES UNIT (CONTINUED) 02250160_070r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 109 PARTS LISTS 8.15 DISCHARGE, RECEIVER AND PIPING, 3000 WITH 10 SERIES UNIT (CONTINUED) Description Part Number Note Quantity To Strainer on Solenoid Valve Assembly To Aftercooler In To Unit Oil Return Port From Unit Discharge To Grounding Location on Frame To Frame Sump Pressure For maintenance on minimum pressure valve no.

  • Page 110: Moisture Drain

    SECTION 8 8.16 MOISTURE DRAIN 02250152_ 494r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 111 PARTS LISTS 8.16 MOISTURE DRAIN (CONTINUED) Description Part Number Note Quantity locknut, n4 conduit sealing 02250071-362 valve, solenoid 2wnc 1/4 200# 24vdc 02250155-715 valve, ball 1/4" npt 047115 strainer, v-type 300psix1/4 241771 (II) nipple, conduit 1/2 x 1.125" 250007-168 elbow, 90deg m swvl 1/4t x 1/4 npt 250025-850 connector, male1/4tube x 1/4 250025-859...

  • Page 112: Pneumatic Control System, With Standard Sequencing

    SECTION 8 8.17 PNEUMATIC CONTROL SYSTEM, WITH STANDARD SEQUENCING 02250163_528r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 113 PARTS LISTS 8.17 PNEUMATIC CONTROL SYSTEM, WITH STANDARD SEQUENCING (CONTINUED) Description Part Number Note Quantity locknut, n4 conduit sealing 02250071-362 valve, 1/2 bldwn 1.8:1 250 psig 02250100-042 valve, check 1/4" poppet style 02250115-272 valve, solenoid 3wno 1/4 250# 24vdc 02250155-714 (II) tbg, nylon 1/4"-od red 02250155-961...

  • Page 114: Control System And Electric Parts, Mfv

    SECTION 8 8.18 CONTROL SYSTEM AND ELECTRIC PARTS, MFV 02250156_145r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 115 PARTS LISTS 8.18 CONTROL SYSTEM AND ELECTRIC PARTS, MFV (CONTINUED) Description Part Number Note Quantity tube, nyl .25 x 040w blk (ft) 02250054-861 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2" 02250071-379 grip, cord n4 .250-.375 x 1/2" 02250071-381 nameplate, e-stop 45mm yellow 02250081-473...
  • Page 116 SECTION 8 8.18 CONTROL SYSTEM AND ELECTRIC PARTS, MFV (CONTINUED) 02250156_145r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 117 Drill Hole for WC Machine To Frame Denotes water-cooled machines only. (II) Denotes air-cooled machines only. (III) This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 118: Control System And Electric Parts, Wye-Delta

    SECTION 8 8.19 CONTROL SYSTEM AND ELECTRIC PARTS, WYE-DELTA 02250152_491r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 119 PARTS LISTS 8.19 CONTROL SYSTEM AND ELECTRIC PARTS, WYE-DELTA (CONTINUED) Description Part Number Note Quantity tube, nyl .25 x 040w blk (ft) 02250054-861 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2" 02250071-379 grip, cord n4 .250-.375 x 1/2" 02250071-381 nameplate, e-stop 45mm yellow 02250081-473...
  • Page 120 SECTION 8 8.19 CONTROL SYSTEM AND ELECTRIC PARTS, WYE-DELTA (CONTINUED) 02250152_491r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 121 Drill Hole for WC Machine To Frame Denotes water-cooled machines only. (II) Denotes air-cooled machines only. (III) This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 122: Control System And Electric Parts, Vsd

    SECTION 8 8.20 CONTROL SYSTEM AND ELECTRIC PARTS, VSD 02250156_144r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 123 PARTS LISTS 8.20 CONTROL SYSTEM AND ELECTRIC PARTS, VSD (CONTINUED) Description Part Number Note Quantity tube, nyl .25 x 040w blk (ft) 02250054-861 rail, din 35mm (meters) 02250060-705 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2" 02250071-379 grip, cord n4 .250-.375 x 1/2"...
  • Page 124 SECTION 8 8.20 CONTROL SYSTEM AND ELECTRIC PARTS, VSD (CONTINUED) 02250156_144r02 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 125 Drill Hole for WC machines To Frame Denotes water-cooled machines only. (II) Denotes air-cooled machines only. (III) This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 126: Enclosure, Air-Cooled

    SECTION 8 8.21 ENCLOSURE, AIR-COOLED 02250155 _29 7r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 127 PARTS LISTS 8.21 ENCLOSURE, AIR-COOLED (CONTINUED) Description Part Number Note Quantity cap, molded canopy corner 02250150-893 rail, vertical 3000,3700,4500 02250150-910 rail, roof air out end 37kw 02250150-912 gusset, str crnr square 37kw 02250151-177 panel, canopy door flanged w/cutout 02250151-178 panel, canopy door flanged 37kw 02250151-179 panel, starter end bottom 3700 02250151-180...

  • Page 128: Enclosure, Water-Cooled

    SECTION 8 8.22 ENCLOSURE, WATER-COOLED 02250155 _29 8r03 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 129 PARTS LISTS 8.22 ENCLOSURE, WATER-COOLED (CONTINUED) Description Part Number Note Quantity cap, molded canopy corner 02250150-893 rail, vertical 3000,3700,4500 02250150-910 rail, roof air out end 37kw 02250150-912 gusset, str crnr square 37kw 02250151-177 panel, canopy door flanged w/cutout 02250151-178 panel, canopy door flanged 37kw 02250151-179 panel, starter end bottom 3700 02250151-180...

  • Page 130: Decal Locations, Air-Cooled

    SECTION 8 8.23 DECAL LOCATIONS, AIR-COOLED 20 A1 A6 02250152_489r05 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 131 02250077-472 decal, en-warning mixing fluids 02250110-891 decal, parallel wye motor conn. 02250146-385 decal, microprocessor overlay 02250154-359 decal, sullair side graphic 50hp 02250154-360 decal, sullair side graph 50hp 02250154-361 decal, black www.sullair.com 02250155-495 decal, maint kit eng 3700 02250156-300...
  • Page 132 SECTION 8 8.23 DECAL LOCATIONS, AIR-COOLED (CONTINUED) 20 A1 A6 02250152_489r05 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 133 PARTS LISTS 8.23 DECAL LOCATIONS, AIR-COOLED (CONTINUED) Description Part Number Note Quantity Both Sides of Machine Center Stripes Vertically Based on Location of WS Controller Decal Locate Decals on both Sides of Machine by Using Location of End Stripe and WS Controller Location Used Only On VSD Machines Used On Parallel Wye Machines Only Air-cooled Only...

  • Page 134: Decal Locations, Water-Cooled

    SECTION 8 8.24 DECAL LOCATIONS, WATER-COOLED 02250163_167r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 135 02250077-472 decal, en-warning mixing fluids 02250110-891 decal, parallel wye motor conn. 02250146-385 decal, microprocessor overlay 02250154-359 decal, sullair side graphic 50 hp 02250154-360 decal, sullair side graph 50hp 02250154-361 decal, black www.sullair.com 02250155-495 decal, maint kit eng 3700 02250156-300...
  • Page 136 SECTION 8 8.24 DECAL LOCATIONS, WATER-COOLED (CONTINUED) 02250163_167r01 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 137 Attached to inside of starter door. (III) Attached to sub-panel inside starter box. (IV) Attached to top of shipping strap. (VIII) This part may vary per machine specification. Consult the Sullair factory for details. SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...

  • Page 138: Decal Group

    SECTION 8 8.25 DECAL GROUP 02250155 _60 1_Decal_1 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 139 PARTS LISTS 8.25 DECAL GROUP (CONTINUED) Description Part Number Note Quantity sign, warning-comp oil fil cap 049685 decal, warn "food grade" lube 250003-144 sign, warning ground fault 049852 decal, warning-autostart 250017-903 decal, danger inhaling comp air 250027-935 sign, danger electrocution 049850 sign, warning-sever-fan-indus 049855...
  • Page 140 SECTION 8 8.25 DECAL GROUP (CONTINUED) 02250155 _601_Decal_2 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 141 PARTS LISTS 8.25 DECAL GROUP (CONTINUED) Description Part Number Note Quantity decal, caution auto start 041065 decal, danger hi voltage 042218 decal, en-warning mixing fluids 02250110-891 decal, electrocution hazard international/globa 02250077-472 decal, protective earth ground 02250075-045 decal, fluid Sullube 02250069-389 decal, maint kit eng 3700 02250156-300 decal, water drain 3 3/4 x 1"...
  • Page 142 SECTION 8 8.25 DECAL GROUP (CONTINUED) 02250155_601_Decal_3 SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 143 1/8 x 1/2 843102-050 (III) decal, warning n12 elec encl protection 02250164–823 This decal may vary per machine specification. Consult the Sullair factory for details. (II) See Figure 8-1 for features and location. (III) This part not shown.
  • Page 144 SECTION 8 THIS PAGE INTENTIONALLY LEFT BLANK SULL AIR 3000-4500 Operator’s Manual and Parts List ® ®...
  • Page 145 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 146 ® ORLDWIDE ALES AND ERVICE SULLAIR ASIA , L T D . SULLAIR EU R OPE , S.A. SULLAIR CORPOR A TION Sullair Road, No. 1 Zone Des Granges B P 82 3700 East Michigan Boulevard Chiwan, Shekou 42602 Montbrison Cedex, France Michigan Cit y , Indiana 46360 U.S.A.

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