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Sullair 3009P Manuals
Manuals and User Guides for Sullair 3009P. We have
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Sullair 3009P manual available for free PDF download: Operators Manual & Parts Lists
Sullair 3009P Operators Manual & Parts Lists (146 pages)
INDUSTRIAL AIR COMPRESSOR. Air-Cooled and Water-Cooled Standard & 24 KT. 3000P SERIES; 3700 SERIES; 4500 SERIES
Brand:
Sullair
| Category:
Air Compressor
| Size: 14.02 MB
Table of Contents
Table of Contents
3
1 Safety
7
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
8
Hot Surfaces, Sharp Edges and Sharp Corners
9
Toxic and Irritating Substances
9
Electrical Shock
9
Lifting
10
Entrapment
10
2 Description
11
Introduction
11
Description of Components
14
Sullair Compressor Unit, Functional Description
14
Discharge System
15
Compressor Cooling and Lubrication System, Functional Description
17
Compressor Discharge System, Functional Description
17
Control System, Functional Description
18
Start Mode - 0 to 50 PSIG (0 to 3.5 Bar)
18
Full Load Mode - 50 to 100 PSIG (3.4 to 6.9 BAR)
19
Modulating Mode - 100 to 110 PSIG (6.9 to 7.6 BAR)
19
Unload Mode- in Excess of 110 PSIG (7.6 BAR)
19
Load / no Load Control
19
Automatic Operation
19
Air Inlet System, Functional Description
20
3 Specifications
23
Table of Specifications - 3000, 3000P, 3700 and 4500 Series Models
23
Table of Specifications - Variable Speed Drive Models
24
Compressor Specifications
25
Lubrication Guide
26
Application Guide
26
Lubrication Change Recommendations and Maintenance, Fluid Filter and Separator
27
Identification, Air-Cooled, Standard and VSD
28
Identification, Water-Cooled
30
Piping and Instrumentation, Air-Cooled
32
Piping and Instrumentation, Water-Cooled
36
Wiring Diagram, MFV Air-Cooled
40
Wiring Diagram, MFV Water-Cooled
42
Wiring Diagram, Wye-Delta Air-Cooled
44
Wiring Diagram, Wye-Delta Water-Cooled
46
Wiring Diagram, VSD Air-Cooled
48
Wiring Diagram, VSD Water-Cooled
50
Wiring Diagram, VSD Air-Cooled, 575V Series Delta
52
Wiring Diagram, VSD Water-Cooled, Series Delta 575V
54
4 Installation
57
Mounting of Compressor
57
Ventilation and Cooling
57
Air-Cooled Compressors
57
Water-Cooled Compressors
58
Service Air Piping
61
Pipe Sizing
61
Use of Auxiliary Receiver Tank
61
Isolation Valve(S)
61
Fluid Containment
61
Coupling Alignment Check
62
Fluid Level Check
62
Electrical Preparation
62
Motor Rotation Direction Check
62
5 Ws Controller
63
Controller Layout
63
Controller Keypad
63
LCD Display
64
LED Lights
65
6 Maintenance
67
General
67
Daily Operation
67
Maintenance after Initial 50 Hours of Operation
67
Maintenance Every 2000 Hours
68
Fluid Maintenance
68
Filter Maintenance
68
Fluid Filter Element Replacement
68
Air Filter Maintenance
68
Air Filter Element Replacement
69
Separator Maintenance
69
Separator Element Replacement
69
Oil Return/Sight Glass Maintenance
70
Pressure Regulator Adjustment
71
Water Condensate Drain Maintenance
71
Control Line Strainer
71
Shaft Coupling Maintenance
71
Troubleshooting - Introduction
71
Troubleshooting Guide
72
7 Vsd Control Operation
75
Description of Components
75
Control System, Functional Description
75
Start Mode- 0 to 50 PSIG (0 to 3.5 Bar)
75
Full Load Mode- 50 to 100 PSIG (3.4 to 6.9 Bar)
75
Variable Speed Drive Part Load Control
75
Modulating Mode- 100 to 106 PSIG (7.3 to 6.9 Bar)
75
Unload Mode- in Excess of 106 PSIG (7.3 Bar)
76
8 Parts Lists
77
Procedure for Ordering Parts
77
Recommended Spare Parts List
79
Compressor, Frame and Drive, 3000P and 3700 Models
80
Compressor, Frame and Drive, 3000 Model with 10 Series Unit
82
Compressor, Frame and Drive, 4500 Model
84
Air Inlet System, Standard 3000P, 3700 and 4500 Series
86
Air Inlet System, 10 Series 3000
88
Air Piping, Air-Cooled
90
Air Piping, Water-Cooled
92
Fluid Piping, Air-Cooled
94
Fluid Piping, Water-Cooled
96
Cooling and Lubrication System, Air-Cooled 18"/60Hz Fan, Standard Cooler
98
Fluid Cooling System, Water-Cooled
100
Discharge, Receiver and Piping System, 3000P, 3700 and 4500
102
Discharge, Receiver and Piping System, 3000P, 3700 and
103
Discharge, Receiver and Piping System, 3000P, 3700 and
104
Discharge, Receiver and Piping, 3000 with 10 Series Unit
106
Moisture Drain
110
Pneumatic Control System, with Standard Sequencing
112
Control System and Electric Parts, MFV
114
Control System and Electric Parts, WYE-Delta
118
Control System and Electric Parts, VSD
122
Enclosure, Air-Cooled
126
Enclosure, Water-Cooled
128
Decal Locations, Air-Cooled
130
Decal Locations, Water-Cooled
134
Decal Group
138
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