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Yamaha Royal Star Tour Deluxe XVZ13CTTC Supplementary Service Manual

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Table of Contents

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XVZ13CTT(C)
SUPPLEMENTARY
SERVICE MANUAL
LIT-11616-18-02
4XY-28197-E1

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Summary of Contents for Yamaha Royal Star Tour Deluxe XVZ13CTTC

  • Page 1 XVZ13CTT(C) SUPPLEMENTARY SERVICE MANUAL LIT-11616-18-02 4XY-28197-E1...
  • Page 2 Service Manual together with the following manual. XVZ13TFL/XVZ13TFLC SERVICE MANUAL: LIT-11616-12-60 (4XY-28197-E0) XVZ13CTT(C) SUPPLEMENTARY SERVICE MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. First edition, March 2004 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 3: Important Manual Information

    If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.

  • Page 4: How To Use This Manual

    EAS00007 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters.
  • Page 5 EAS00008 SYMBOLS The following symbols are not relevant to SPEC every vehicle. INFO Symbols 1 to 9 indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 Engine 5 Cooling system 6 Carburetor(s) COOL CARB 7 Chassis...

  • Page 6: Table Of Contents

    CONTENTS SPECIFICATIONS ....................1 GENERAL SPECIFICATIONS ..............1 MAINTENANCE SPECIFICATIONS ............3 ENGINE ....................3 CHASSIS ....................4 ELECTRICAL ..................6 CABLE ROUTING ..................7 PERIODIC CHECKS AND ADJUSTMENTS ..........29 INTRODUCTION ..................29 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM ...........29 GENERAL MAINTENANCE AND LUBRICATION CHART .....29 RIDER AND PASSENGER SEATS ............32 WINDSHIELD AND FUEL TANK ............33 BACKREST AND SIDECASES ...............34...
  • Page 7 CRUISE CONTROL SYSTEM ..............66 CIRCUIT DIAGRAM ................66 INSTRUMENT AND CONTROL FUNCTIONS ........68 CHECKING THE CRUISE CONTROL SYSTEM ........70 SELF-DIAGNOSIS FUNCTION OF THE CRUISE CONTROL SYSTEM ..........72 SELF-DIAGNOSIS ..................75 XVZ13CTT(C) WIRING DIAGRAM...

  • Page 8: Specifications

    SPEC GENERAL SPECIFICATIONS SPECIFICATIONS GENERAL SPECIFICATIONS Item Standard Model code: 1D61 (for USA) 1D62 (for California) 1D63 (for CDN) 2C41 (for Oceania) Dimensions: Overall length 2,505 mm (98.6 in) Overall width 1,010 mm (39.8 in) (for USA, California, and CDN) 995 mm (39.2 in) (for Oceania) Overall height 1,525 mm (60.0 in)

  • Page 9: General Specifications

    SPEC GENERAL SPECIFICATIONS Item Standard Bulb wattage × quantity: 12 V 60 W/55 W × 1 Headlight 12 V 4 W × 1 (for Oceania) Auxiliary light 12 V 8 W/27 W × 1 Tail/brake light (for USA, California, and CDN) 12 V 5 W/21 W ×...

  • Page 10: Maintenance Specifications

    SPEC MAINTENANCE SPECIFICATIONS MAINTENANCE SPECIFICATIONS ENGINE Item Standard Limit Carburetor: I.D.mark 4XY1 20 (for USA and CDN) ---- 4XY2 30 (for California) ---- 5JC1 10 (for Oceania) ---- Main jet (M.J) #1, 2 : #122.5 #3 : #117.5 #4 : #120 ---- Main air jet (M.A.J)

  • Page 11: Chassis

    553 cm (19.5 Imp oz, 18.7 US oz) ---- Oil level 117 mm (4.61 in) ---- Oil grade Yamaha fork oil 5WT (for USA, California, ---- and CDN) Fork oil 5 W or equivalent (for Oceania) ---- Enclosed gas/air pressure...
  • Page 12 SPEC MAINTENANCE SPECIFICATIONS Tightening torque Thread Part to be tightened Remarks size Nm m · kg ft · lb Rollover valve Rider seat and frame Passenger seat and frame Rear wheel axle pinch bolt Upper bracket and inner tube Lower bracket and inner tube Front fender and outer tube Handlebar and grip end Windshield mount and windshield mount bracket...

  • Page 13: Electrical

    SPEC MAINTENANCE SPECIFICATIONS ELECTRICAL Item Standard Limit Fuel sender: Model/manufacturer 1D6/NIPPON SEIKI ---- 9 ~ 11 Ω at 20 °C (68 °F) Resistance (Full) ---- 213 ~ 219 Ω at 20 °C (68 °F) (Empty) ---- Starting circuit cut-off relay: Model/manufacturer G8R-30Y-U0/OMRON ----...

  • Page 14: Cable Routing

    SPEC CABLE ROUTING CABLE ROUTING È Fasten the right handlebar switch lead and front 1 Throttle cables 2 Front brake hose brake switch lead at the white tape on each lead 3 Right handlebar switch lead with a plastic band. The end of the plastic band 4 Front brake switch lead should be facing downward.
  • Page 15 SPEC CABLE ROUTING Ê Fasten the left handlebar switch lead and clutch hose with a plastic band. Fasten the left handle- bar switch lead at the white tape. The end of the plastic band should be facing downward. Ë Fasten the clutch hose in front of the left handle- bar switch lead as shown in the illustration.
  • Page 16 SPEC CABLE ROUTING 1 Clutch hose A Left handlebar switch lead 2 Fuel sender lead B Front brake switch lead 3 Throttle position sensor lead C Right handlebar switch lead 4 Carburetor heater lead D Ignition coil #4 lead 5 Throttle cables E Rear brake switch 6 Crankcase breather hose F Rear brake fluid reservoir hose...
  • Page 17 SPEC CABLE ROUTING È 80 mm (3.15 in) K Fuel tank breather hose É Attach the fuel sender lead coupler to the L Coolant reservoir hose M Carburetor drain hoses bracket on the front of the fuel tank. Ê Fasten the throttle cables with the holder. Ë...
  • Page 18 SPEC CABLE ROUTING Î Fasten the sidestand switch lead with a plastic Ó Fasten the clutch pipe with the holder. Ô Pass the carburetor air vent hose through the locking tie. The end of the plastic locking tie should be on the inside of the frame, facing hose guide on the air filter case.
  • Page 19 SPEC CABLE ROUTING Ø Fasten the left handlebar switch lead, right han- Ú Fasten the left handlebar switch lead, right han- dlebar switch lead, front brake switch lead, dlebar switch lead, and front brake switch lead clutch hose, and throttle cables with a plastic with the holder.
  • Page 20 SPEC CABLE ROUTING Ý Fasten the wire harness, main switch lead, right ß Pass a plastic locking tie through the hole in the handlebar switch lead (water resistance coupler bracket, and then fasten the clutch pipe with the side), fuel sender lead, front brake switch lead, tie.
  • Page 21 SPEC CABLE ROUTING To engine stop switch Route the wire harness through the channel To ignition coil #2 on the top of the air induction box and fasten it To thermo switch 3 with the holder. To under cover (left) Fasten the fuel hose with the two holders on To radiator fan motor the carburetor.
  • Page 22 SPEC CABLE ROUTING 1 Air induction system vacuum hose (rear side) A Fuel pump 2 Auxiliary DC jack B Relay unit 3 Tail/brake light lead C Wire harness 4 Rear brake hose D Fuel hose (from fuel tank) 5 Speed sensor lead E Coolant reservoir hose 6 Coolant reservoir breather hose F Fuel tank breather hose...
  • Page 23 SPEC CABLE ROUTING È Fasten the wire harness by sliding the plastic K Starter relay L Starter relay lead holder on the wire harness onto the stud on the M Ignition coil #1 frame. É Pass a plastic locking tie through the hole in the N Ignition coil #3 O Negative battery lead left side cover bracket, and then fasten the...
  • Page 24 SPEC CABLE ROUTING Ë Make sure that there is no slack in the speed Î Route the speed sensor lead under the holder, sensor lead. bend the lead back, and then fasten it with the Ì Fasten the speed sensor lead with the three holder and the plastic locking tie.
  • Page 25 SPEC CABLE ROUTING Ò Route the wire harness behind the ignitor unit. Û To wire harness (fuel pump lead) Ó To turn signal relay/carburetor heater relay Ü Fasten the starter relay lead a plastic band. The Ô To intake manifold #2 end of the plastic band should be facing forward.
  • Page 26 SPEC CABLE ROUTING Á To canister (California only) The fastener and the cut end of the plastic For all models except California, route the fuel locking tie should not be lower than the bottom tank breather hose with the air induction box of the swingarm and the cut end should not drain hoses.
  • Page 27 SPEC CABLE ROUTING 1 Rear shock absorber air pressure check hose A Throttle cables 2 Carburetor heater relay B Wire harness 3 Turn signal relay C Engine stop switch 4 Thermo switch 2 D Front brake hose 5 Coolant reservoir hose E Carburetor air vent hose 6 Spark plug lead #3 F Rear brake switch...
  • Page 28 SPEC CABLE ROUTING È To coolant reservoir cap K Spark plug lead #1 É The spark plug lead #3 is marked with white L Coolant hose M Air induction system vacuum hose (front side) tape. Ê Fasten the coolant reservoir hose to the coolant N Rear brake fluid reservoir hose pipe with the plastic clamps.
  • Page 29 SPEC CABLE ROUTING Í To fuel tank Ò 0 ~ 30 mm (0 ~ 1.18 in) Î To headlight Ó The fastener of the holder should be facing Ï Pass a plastic locking tie through the hole in the towards the rear of the motorcycle. Ô...
  • Page 30 SPEC CABLE ROUTING Ø Fasten the leads with a plastic locking tie Ü To air cut-off valve assembly (rear side) Ý Fasten the turn signal relay lead and thermo between the other plastic locking tie and the holder. switch 2 lead with a plastic band. The end of the Ù...
  • Page 31 SPEC CABLE ROUTING À 0 ~ 20° Right side Á 45 ~ 65° 90° 40° Fasten the air induction system vacuum hose (front side) and rear brake fluid reservoir hose together with a plastic band so that the hoses are contacting each other. Make sure that the air induction system vacuum hose (front side) does not contact the radiator.
  • Page 32 SPEC CABLE ROUTING 1 Front brake hose A Air induction system vacuum hose (rear side) 2 Throttle cables B Tail/brake light lead 3 Fuel tank breather hose C Auxiliary DC jack 4 Ignition coil #4 leads D Battery 5 Coolant reservoir hose E Positive battery lead 6 Spark plug lead #4 F Fuel pump...
  • Page 33 SPEC CABLE ROUTING È Fasten the front brake hose, right handlebar K Rear shock absorber boot breather hose L Auxiliary DC jack lead switch lead, and front brake switch lead with the M Wire harness (to tail/brake light) holders. The fastener of each holder should be facing backward.
  • Page 34 SPEC CABLE ROUTING Í Pass the air induction system vacuum hose Ñ To fuel cock Ò The protector around the wire harness should (rear side) through the hose guide. Î Pass the tail/brake light lead through the hole in extend past the end of the holder. Ó...
  • Page 35 SPEC CABLE ROUTING Õ Fasten the auxiliary DC jack and wire harness (to tail/brake light) with a plastic locking tie. The end of the plastic locking tie should be facing inward. Do not cut the end of the tie. È Ô...

  • Page 36: Periodic Checks And Adjustments

    √ tem (For California • Replace if necessary. only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi...

  • Page 37: General Maintenance And Lubrication Chart

    GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 38 • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 8,000 mi (13,000 km) or 12 months.

  • Page 39: Rider And Passenger Seats

    RIDER AND PASSENGER SEATS EB302001 RIDER AND PASSENGER SEATS 19 Nm (1.9 m kg, 13 ft • • 16 Nm (1.6 m kg, 11 ft • • Order Job/Part Q’ty Remarks Removing the rider and passenger Remove the parts in the order listed. seats Rider seat Passenger seat...

  • Page 40: Windshield And Fuel Tank

    WINDSHIELD AND FUEL TANK EB302002 WINDSHIELD AND FUEL TANK 16 Nm (1.6 m kg, 11 ft • • 7 Nm (0.7 m kg, 5.1 ft • • Order Job/Part Q’ty Remarks Removing the windshield and fuel Remove the parts in the order listed. tank Rider seat Refer to “RIDER AND PASSENGER...

  • Page 41: Backrest And Sidecases

    BACKREST AND SIDECASES BACKREST AND SIDECASES 7 Nm (0.7 m kg, 5.1 ft • • 7 Nm (0.7 m kg, 5.1 ft • • Order Job/Part Q’ty Remarks Removing the backrest and side- Remove the parts in the order listed. case Backrest Sidecase (left and right)
  • Page 42 CHECKING AND ADJUSTING THE STEERING HEAD CHASSIS EAS00146 CHECKING AND ADJUSTING THE STEERING HEAD 1. Stand the motorcycle on a level surface. WARNING Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated.
  • Page 43 CHECKING AND ADJUSTING THE STEERING HEAD Ring nut wrench YU-33975 Lower ring nut (initial tightening torque) 52 Nm (5.2 m · kg, 37 ft · lb) c. Check the steering head for looseness or binding by turning the front fork all the way in both directions.

  • Page 44: Electrical System

    ADJUSTING THE HEADLIGHT BEAM ELECTRICAL SYSTEM EAS00185 ADJUSTING THE HEADLIGHT BEAM 1. Adjust: • headlight beam (vertically) M MMM M MMM M MMM M MMM M MMM a. Turn the adjusting screw 1 in direction a or b. Headlight beam is Direction a raised.
  • Page 45 – ELEC CHECKING THE SWITCHES ELECTRICAL SYSTEM EAS00731 CHECKING THE SWITCHES Check each switch for damage or wear, proper connections, and also for continuity between the ter- minals. Refer to “CHECKING SWITCH CONTINUITY”. (Manual No.: 4XY-28197-E0) Damage/wear → Repair or replace. Improperly connected →...
  • Page 46 – ELEC CHECKING THE SWITCHES 1 “CRUISE” switch 2 Cruise control switch 3 “CANCEL” switch 4 Engine stop switch 5 Start switch 6 Main switch 7 Front brake switch 8 Rear brake switch 9 Oil level switch 0 Neutral switch A Fuses B Sidestand switch C Dimmer switch...

  • Page 47: Ignition System

    – ELEC IGNITION SYSTEM IGNITION SYSTEM CIRCUIT DIAGRAM – 40 –...

  • Page 48: Troubleshooting

    – ELEC IGNITION SYSTEM EAS00737 EAS00739 TROUBLESHOOTING 2. Battery The ignition system fails to operate (no • Check the condition of the battery. spark or intermittent spark). Refer to “CHECKING AND CHARGING THE BATTERY” in CHAPTER 3. (Manual Check: No.: 4XY-28197-E0) 1.
  • Page 49 – ELEC IGNITION SYSTEM EAS00743 EAS00745 4. Ignition spark gap 5. Spark plug cap resistance The following procedure applies to all of the The following procedure applies to all of the spark plugs. spark plug caps. • Disconnect the spark plug cap from the •...
  • Page 50 – ELEC IGNITION SYSTEM EAS00748 • Measure the primary coil resistance. 7. Pickup coil resistance Primary coil resistance 3.57 ~ 4.83 Ω at 20 °C (68 °F) • Disconnect the pickup coil coupler from the wire harness. • Connect the pocket tester (Ω × 1k) to the •...
  • Page 51 – ELEC IGNITION SYSTEM EAS00750 EAS00753 9. Engine stop switch 11.Relay unit (diode) • Check the engine stop switch for continu- • Remove the relay unit from the wire har- ity. ness. • Connect the pocket tester (Ω × 1) to the Refer to “CHECKING THE SWITCHES”.
  • Page 52 – ELEC IGNITION SYSTEM EAS00754 12.Wiring • Check the entire ignition system’s wiring. Refer to “CIRCUIT DIAGRAM”. • Is the ignition system’s wiring properly connected and without defects? Replace the ignitor Properly connect or unit. repair ignition system’s wiring. – 45 –...

  • Page 53: Electric Starting System

    – ELEC ELECTRIC STARTING SYSTEM EAS00755 ELECTRIC STARTING SYSTEM CIRCUIT DIAGRAM – 46 –...

  • Page 54: Lighting System

    – ELEC LIGHTING SYSTEM EB804000 LIGHTING SYSTEM CIRCUIT DIAGRAM – 47 –...

  • Page 55: Signaling System

    – ELEC SIGNALING SYSTEM EB806000 SIGNALING SYSTEM CIRCUIT DIAGRAM – 48 –...
  • Page 56 – ELEC SIGNALING SYSTEM 3 Backup fuse (meter assembly) 4 Main switch 5 Battery 6 Main fuse B Front brake switch I Ignition fuse J Relay unit X Oil level switch Z Fuel sender [ Neutral switch c Oil level warning light e Overdrive indicator light f Neutral indicator light g Multifunction meter...

  • Page 57: Checking The Signaling System

    – ELEC SIGNALING SYSTEM CHECKING THE SIGNALING SYSTEM EAS00753 EAS00800 2. Relay unit (diode) 4. The neutral indicator light fails to come on. • Remove the relay unit from the wire har- 1. Neutral switch ness. • Connect the pocket tester (Ω × 1) to the •...
  • Page 58 – ELEC SIGNALING SYSTEM 3. Voltage 4. Voltage • Connect the pocket tester (DC 20 V) to the • Connect the pocket tester (DC 20 V) to the meter assembly sub-wire harness coupler neutral switch coupler (wire harness side) (meter assembly side) as shown. as shown.
  • Page 59 – ELEC SIGNALING SYSTEM EAS00802 EAS00804 5. The oil level warning light fails to come on. 6. The fuel meter fails to come on. 1. Fuel sender 1. Oil level switch • Drain the fuel and remove the fuel sender •...
  • Page 60 – ELEC SIGNALING SYSTEM 2. Voltage 2. Voltage • Connect the pocket tester (DC 20 V) to the • Connect the pocket tester (DC 20 V) to the meter assembly sub-wire harness coupler meter assembly sub-wire harness coupler (meter assembly side) as shown. (meter assembly side) as shown.

  • Page 61: Cooling System

    – ELEC COOLING SYSTEM COOLING SYSTEM CIRCUIT DIAGRAM – 54 –...
  • Page 62 – ELEC COOLING SYSTEM EAS00808 EAS00739 TROUBLESHOOTING 2. Battery • The radiator fan motor fails to turn. • Check the condition of the battery. • The coolant temperature warning light Refer to “CHECKING AND CHARGING fails to come on when the engine is hot. THE BATTERY”...
  • Page 63 – ELEC COOLING SYSTEM EAS00809 Coolant temperature Test Continu- 4. Radiator fan motor step Thermo switch 3 • Disconnect the radiator fan motor coupler Less than 105 ± 3 °C from the wire harness. (221 ± 5.4 °F) • Connect the battery (DC 12 V) as shown. More than 105 ±...
  • Page 64 – ELEC COOLING SYSTEM EAS00811 • Does the thermo switch 1 operate prop- 6. Thermo switch 1 erly? • Remove the thermo switch 1 from the ther- mostat housing. • Connect the pocket tester (Ω × 1) to the Replace the thermo thermo switch 1 1 as shown.

  • Page 65: Fuel Pump System

    – ELEC FUEL PUMP SYSTEM FUEL PUMP SYSTEM CIRCUIT DIAGRAM – 58 –...
  • Page 66 – ELEC FUEL PUMP SYSTEM EAS00816 EAS00739 TROUBLESHOOTING 2. Battery If the fuel pump fails to operate: • Check the condition of the battery. Refer to “CHECKING AND CHARGING Check: THE BATTERY” in CHAPTER 3. (Manual 1. main and ignition fuses No.: 4XY-28197-E0) 2.
  • Page 67 – ELEC FUEL PUMP SYSTEM EAS00759 EAS00817 5. Fuel pump relay 6. Fuel pump resistance • Remove the relay unit from the wire har- • Disconnect the fuel pump coupler from the ness. wire harness. • Connect the pocket tester (Ω × 1) and bat- •...

  • Page 68: Carburetor Heating System

    – ELEC CARBURETOR HEATING SYSTEM CARBURETOR HEATING SYSTEM CIRCUIT DIAGRAM – 61 –...
  • Page 69 – ELEC CARBURETOR HEATING SYSTEM EAS00821 EAS00739 TROUBLESHOOTING 2. Battery The carburetor heating system fails to • Check the condition of the battery. operate. Refer to “CHECKING AND CHARGING THE BATTERY” in CHAPTER 3. (Manual Check: No.: 4XY-28197-E0) 1. main and carburetor heater fuses 2.
  • Page 70 – ELEC CARBURETOR HEATING SYSTEM EAS00822 6. Thermo switch 2 5. Carburetor heater relay • Remove the thermo switch 2 from the wire • Remove the carburetor heater relay from harness. • Connect the pocket tester to the (Ω × 1) to the wire harness.
  • Page 71 – ELEC CARBURETOR HEATING SYSTEM EAS00825 EAS00826 7. Carburetor heater 8. Wiring The following procedure applies to all of the • Check the entire carburetor heating sys- carburetor heaters. tem’s wiring. • Remove the carburetor heater from the Refer to “CIRCUIT DIAGRAM”. carburetor.
  • Page 72 – ELEC CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM CIRCUIT DIAGRAM – 66 –...

  • Page 73: Cruise Control System

    – ELEC CRUISE CONTROL SYSTEM 4 Main switch 5 Battery 6 Main fuse A Cruise control fuse B Front brake switch D “CRUISE” switch E Cruise control switch F “CANCEL” switch Q Ignition coil #1 U Spark plug \ Speed sensor ] Vacuum pump _ Cruise control unit g Multifunction meter...

  • Page 74: Instrument And Control Functions

    – ELEC CRUISE CONTROL SYSTEM INSTRUMENT AND CONTROL FUNCTIONS Activating and setting the cruise control system The cruise control system can only be acti- vated when riding in 4th or 5th gear at speeds between 50 km/h (30 mi/h) and 130 km/h (80 mi/h).
  • Page 75 – ELEC CRUISE CONTROL SYSTEM Deactivating the cruise control system Applying the front or rear brake or disengaging the clutch will automatically deactivate the cruise control system. Push the “CANCEL” switch to manually deacti- vate the cruise control system. The cruise con- trol “SET”...

  • Page 76: Checking The Cruise Control System

    – ELEC CRUISE CONTROL SYSTEM CHECKING THE CRUISE CONTROL 3. Cruise control unit SYSTEM • Connect the pocket tester (DC 20 V) to the Malfunction detected during operation cruise control unit coupler as shown. Set speed can not be cancelled by cancel switches (“CANCEL”, front brake, rear brake Positive tester probe →...
  • Page 77 – ELEC CRUISE CONTROL SYSTEM 4. Vacuum hose • Check the vacuum hose for clogging and/ or damage. • Is the vacuum hose OK? Repair or replace the vacuum hose. 5. Throttle cables • Check the throttle cables and throttle housing condition.

  • Page 78: Self-Diagnosis Function Of The Cruise Control System

    – ELEC CRUISE CONTROL SYSTEM SELF-DIAGNOSIS FUNCTION OF THE CRUISE CONTROL SYSTEM The cruise control system of this motorcycle is equipped with a self-diagnosis function to detect malfunctions in the following items. 1. “CANCEL”, front brake, rear brake, and clutch switches 2.
  • Page 79 – ELEC CRUISE CONTROL SYSTEM B Cruise control unit D “CANCEL” switch E Clutch switch F Rear brake switch G Front brake switch H Rear brake light switch I Front brake light switch 1. Switch trouble diagnosis This trouble diagnosis is performed when the cruise control “SET”...
  • Page 80 – ELEC CRUISE CONTROL SYSTEM If noise is heard from the vacuum pump but the throttle grip does not turn, the throttle cables are malfunctioning. If no noises are heard from the vacuum pump, the vacuum pump is malfunctioning. BVacuum pump CVacuum actuator DThrottle cable joint GThrottle valve...
  • Page 81 – ELEC SELF-DIAGNOSIS SELF-DIAGNOSIS The XVZ13CTT(C) features a self-diagnostic system that indicates malfunctions using the following items. 1. Engine trouble warning light 2. Fuel meter 3. Cruise control “SET” indicator light 1. ENGINE TROUBLE WARNING LIGHT When the main switch is turned to “ON”, the items listed in the table are monitored and malfunctions are indicated by the engine trouble warning light regardless of whether the engine is running or not.

  • Page 82: Self-Diagnosis

    – ELEC SELF-DIAGNOSIS Engine trouble warning light display sequence When one malfunction is detected 1 Light on ...... 0.5 seconds 2 Light off ...... 0.5 seconds 3 Number of flashes ..3 (Fault code [3]) 4 Light off ...... 3 seconds Light on Light off Repetition...
  • Page 83 – ELEC SELF-DIAGNOSIS 2. FUEL METER When the main switch is turned to “ON”, the fuel sender is monitored and malfunctions are indicated by the fuel meter. Fuel meter display sequence (malfunction) Fuel meter display sequence (low fuel) 1 Light on ...... 0.5 seconds 2 Light off ......
  • Page 84 – ELEC SELF-DIAGNOSIS 3. CRUISE CONTROL “SET” INDICATOR LIGHT When the main switch is turned to “ON”, the items listed in the table are monitored and malfunctions are indicated by the cruise control “SET” indicator light regardless of whether the engine is running or not.
  • Page 85 XVZ13CTT(C) WIRING DIAGRAM ( BLACK ) Sb/W CARBURETOR WIRE HARNESS HEATER LEAD ( BLACK ) Sb/W R/B L L/B L/R L/W L/Y Sb Br/L Br/L IGNITION COIL WIRE HARNESS LEAD 1 W/R L W Sb LOCK Y1 L/R L/B B/L Br/R Br/B ( BLACK )
  • Page 86 XVZ13CTT(C) WIRING DIAGRAM 1 A.C. magneto n Turn signal relay COLOR CODE 2 Rectifier/regulator o Horn B.... Black 3 Backup fuse (meter assembly) p Rear brake switch Br ..Brown 4 Main switch q Left handlebar switch Ch ..Chocolate 5 Battery r Dimmer switch Dg ..
  • Page 87 YAMAHA MOTOR CO., LTD. 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U.S.A.

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Royal star tour deluxe xvz13ctt

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