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Welcome to the Yamaha world of motorcycling! As the owner of the Royal Star™ Tour Deluxe™, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Cleaning the air filter elements ..6-16 Location of important labels ....1-5 assembly ........3-17 Adjusting the carburetors ..... 6-17 Sidestand ........3-18 Adjusting the engine idling DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-19 speed ........
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TABLE OF CONTENTS Checking the steering ....6-28 Checking the wheel bearings ..6-29 Battery ..........6-29 Replacing the fuses ......6-30 Replacing the headlight bulb ..6-32 Replacing a turn signal light bulb or the tail/brake light bulb ..6-33 Replacing the auxiliary light bulb ...........6-34 Supporting the motorcycle ....6-35 Troubleshooting ......6-35 Troubleshooting charts ....6-36...
SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 201 kg (443 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10690 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key into the main switch, and used to lock the steering.
3. Oil level warning light “ ” for a few seconds, then go off, have a 4. Turn signal indicator light “ ” Yamaha dealer check the electrical cir- 5. Engine trouble warning light “ ” cuit. 6. Overdrive indicator light “O/D”...
If the warning light does not come on on for a few seconds, then go off, have for a few seconds, then go off, have a a Yamaha dealer check the electrical 1. Speedometer Yamaha dealer check the electrical cir- circuit.
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4. Push the “RESET” button to set will start flashing. If this occurs, have a reset the fuel reserve tripmeter manual- the minutes. Yamaha dealer check the electrical cir- ly, it will reset itself automatically and 5. Push the “SELECT” button to start cuit.
INSTRUMENT AND CONTROL FUNCTIONS EAU35161 Cruise control system This model is equipped with a cruise control system designed to maintain a set traveling speed. Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear 1.
If this occurs, turn the cruise The “SET” indicator light will go off. control system off and have a 1. Pass switch “ ” Yamaha dealer check the electrical 2. Dimmer switch “ ” NOTE: system. 3. Turn signal switch “...
INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12820 Clutch lever lights, push the switch in after it has re- turned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13120 EAU13211 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 WARNING Make sure that the fuel tank cap is...
Always turn the fuel as well as to the exhaust system. cock lever to this position when the en- Your Yamaha engine has been de- gine is not running. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13600 Starter (choke) knob “ ” cock lever in this position, the fuel re- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU35170 Locking the steering with a Rider seat padlock To remove the rider seat Remove the bolts, and then pull the rid- er seat up. 1. Projection 2. Seat holder NOTE: In addition to the main switch/steering Make sure that the rider seat is properly lock, there are brackets on the right secured before riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU35791 Passenger backrest To remove the backrest 1. Push the lever on each side of the backrest downward. 1. Locked position To install the backrest EWA12561 Place the backrest in the original posi- WARNING tion, then pull it backward until it stops A loose backrest could cause an ac- and the levers snap locking it into cident.
INSTRUMENT AND CONTROL FUNCTIONS EAU35180 EWA11040 Helmet holder WARNING A helmet holding cable is provided in Never ride with a helmet attached to the left sidecase to secure a helmet to a helmet holder, since the helmet the helmet holder. may hit objects, causing loss of con- trol and possibly an accident.
INSTRUMENT AND CONTROL FUNCTIONS EAU35221 To install the windshield EWA12541 Windshield WARNING 1. Place the windshield in the original position as shown. A loose windshield could cause an To remove the windshield accident. 1. Push the lever on each side of the Be sure the slot in each lever is windshield forward.
INSTRUMENT AND CONTROL FUNCTIONS EAU35210 To open a sidecase To close a sidecase Sidecases 1. Insert the key into the lock, turn it 1. Fold the sidecase lid down. EWA12520 counterclockwise, and then push it 2. Turn the key clockwise, and then WARNING remove it.
This front fork is equipped with air assembly gauge. A low-pressure air gauge is valves for adjusting the spring rate. This shock absorber assembly is available at a Yamaha dealer. EWA10180 equipped with an air valve for adjusting 4. To increase the spring rate and WARNING the spring rate.
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
INSTRUMENT AND CONTROL FUNCTIONS EAU35201 EWA12531 Auxiliary DC connector WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC con- nector is not being used. 1. Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ACC”...
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
EAU16640 Starting a warm engine then check the engine oil level Yamaha dealer check the elec- Follow the same procedure as for start- and the vehicle for oil leakage. If trical circuit. ing a cold engine with the exception necessary, add engine oil, and 6.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 EAU16800 Shifting Tips for reducing fuel con- CAUTION: sumption Even with the transmission in Fuel consumption depends largely on the neutral position, do not your riding style. Consider the following coast for long periods of time tips to reduce fuel consumption: with the engine off, and do not Turn the starter (choke) off as...
Do not park on a slope or on soft during the engine break-in period, tle operation or any condition that might ground, otherwise the vehicle immediately have a Yamaha dealer result in engine overheating must be may overturn. check the vehicle.
If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hoses • Replace. Every 4 years √ √ √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids. • Replace the brake and clutch hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowl- ings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the projection fits into the grommet. 2. Install cowling A. EAU35860 Panels A and B To remove one of the panels 1. Grommet 1. Cowling B Remove the bolt, and then pull the pan- 2.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 1. Panel C EAU19333 2. Bolt 2. Screw Panel C 3. Bolt To install the panel To remove the panel To install the panel Place the panel in the original position, 1. Remove panel B. 1.
1. Spark plug cap 1. Spark plug gap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check Spark plug gap: with the spark plug wrench includ- the vehicle. 0.8–0.9 mm (0.031–0.035 in)
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Clean the surface of the spark plug EAU19902 Engine oil and oil filter car- NOTE: gasket and its mating surface, and The engine oil should be between the tridge then wipe off any grime from the minimum and maximum level marks.
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NOTE: with a torque wrench. An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter car- tridge. 1. Engine oil drain bolt...
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3.70 L (3.91 US qt) (3.26 Imp.qt) If the oil level warning light flickers ECA11620 or remains on, immediately turn the CAUTION: engine off and have a Yamaha dealer 1. Torque wrench In order to prevent clutch slip- check the vehicle. 2. Oil filter wrench page (since the engine oil also 10.
If any 3. Install the final gear oil drain bolt, NOTE: leakage is found, have a Yamaha deal- and then tighten it to the specified The oil level should be at the brim of the er check and repair the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Check the final gear case for oil EAU20070 Coolant leakage. If oil is leaking, check for The coolant level should be checked the cause. before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
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PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the The coolant must be changed at the in- coolant, have a Yamaha dealer tervals specified in the periodic mainte- check the antifreeze content of nance and lubrication chart. Have a the coolant as soon as possible, Yamaha dealer change the coolant.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU35193 3. Loosen the air filter case joint Cleaning the air filter elements clamp screw, and then pull the air The air filter elements should be filter case off. cleaned at the intervals specified in the periodic maintenance and lubrication chart.
Therefore, most carbu- screws. retor adjustments should be left to a ECA10480 Yamaha dealer, who has the neces- CAUTION: sary professional knowledge and expe- Make sure that the air filter ele- rience. The adjustment described in the...
Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. 2. Check the engine idling speed and, if necessary, adjust it to spec- ification by turning the throttle stop screw.
250 kPa (36 psi) (2.50 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires. 250 kPa (36 psi) (2.50 kgf/cm²) must be adjusted by a Yamaha dealer 90–201 kg (198–443 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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Yamaha dealer, who has the in it, or if the sidewall is cracked, con- necessary professional knowl- tact a Yamaha dealer immediately and edge and experience. have the tire replaced. Tire information...
After extensive tests, only the damage before each ride. If any tires listed below have been ap- damage is found, have a Yamaha proved this model 1. Valve stem nut dealer replace the wheel. Do not Yamaha Motor Co., Ltd.
If there is air in the hydraulic 2. To increase the brake lever free system, have a Yamaha dealer bleed play, turn the adjusting screw in di- the system before operating the motor- rection (a). To decrease the brake cycle.
Since the brake light switch is a compo- nent of the cruise control system, it EAU22430 Front brake pads must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience. 1. Brake pad wear indicator groove...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22660 Clutch Use only the recommended quality Checking the brake and clutch brake fluid, otherwise the rubber fluid levels seals may deteriorate, causing leakage and poor braking or clutch Front brake performance. Recommended brake and clutch flu- DOT 4 brake fluid Refill with the same type of brake 1.
Yamaha dealer clutch fluids cables check the cause. Have a Yamaha dealer change the The operation of all control cables and brake and clutch fluids at the intervals the condition of the cables should be specified in the NOTE after the periodic checked before each ride, and the ca- maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
2. While applying the front brake, pose grease) If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. working near batteries. In case of contact, administer the fol- lowing FIRST AID.
Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) tery as soon as possible if it seems to battery, a special (constant-volt- have discharged. Keep in mind that the age) battery charger is required.
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PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30.0 A Cruise control fuse: 10.0 A Carburetor heater fuse: 15.0 A Auxiliary DC connector fuse: 5.0 A Ignition fuse: 10.0 A 1. Cruise control fuse 1. Backup fuse (for odometer and clock) Signaling system fuse: 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows EAU23792 Replacing the headlight bulb again, have a Yamaha dealer This model is equipped with a quartz check the electrical system. bulb headlight. If the headlight bulb burns out, replace it as follows.
1. Screw oil, otherwise the transparency of 7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, headlight beam if necessary. and the bulb life will be adversely af- fected.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the defective bulb by EAU33411 Replacing the auxiliary light pushing it in and turning it counter- bulb clockwise. If the auxiliary light bulb burns out, re- 3. Insert a new bulb into the socket, place it as follows.
However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1. Stabilize the rear of the motorcycle dealer, whose skilled technicians have by using a motorcycle stand or, if...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be ECA10770 even if high-quality components are sure to consult a Yamaha dealer for CAUTION: advice on what products to use be- used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE thinner, fuel (gasoline), rust re- After normal use ECA10790 CAUTION: movers or inhibitors, brake flu- Remove dirt with warm water, a mild id, antifreeze or electrolyte. detergent, and a soft, clean sponge, Do not use warm water since it in- Do not use high-pressure wash- and then rinse thoroughly with clean creases the corrosive action of the...
7. Let the motorcycle dry completely Always store your motorcycle in a cool, NOTE: before storing or covering it. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on EWA11130 against dust with a porous cover. WARNING what products to use.
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float chamber EWA10950 °C (90 °F)]. For more information WARNING by loosening the drain bolt; this will on storing the battery, see page prevent fuel deposits from building To prevent damage or injury from 6-29.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
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INDEX Engine, starting a warm ......5-2 Engine stop switch ........3-7 Air filter elements, cleaning ....6-16 Oil level warning light ......3-2 Engine trouble warning light ....3-3 Auxiliary DC connector ......3-21 Overdrive indicator light ......3-3 Auxiliary light bulb, replacing ....6-34 Final gear oil..........6-13 Parking............
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INDEX Throttle cable free play, checking ..6-18 Throttle grip and cable, checking and lubricating ........... 6-26 Tires ............6-19 Tool kit ............ 6-1 Troubleshooting ........6-35 Troubleshooting charts ......6-36 Turn signal indicator light ......3-2 Turn signal light bulb or tail/brake light bulb, replacing ........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.08-0.3×1 CR...