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Owner's Manual & Assembly Instructions
PATIO COVER/CARPORT
Model No. PC1020
Attached
Storage Area:
197 Sq. Ft. 1692 Cu. Ft.
18,3 m
BUILDING DIMENSIONS
* Approx.
Size
10' x 20'
3,0 m x 6,0 m
312,4 cm x 632,5 cm
47,9 m
2
3
* Size rounded off to the nearest foot
Foundation
Size
123" x 249"
Exterior Dimensions
(Roof Edge to Roof Edge)
Width
Depth
Height
120 3/4"
240 1/4"
106 1/2"
306,7 cm
610,2 cm
270,5 cm
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
WHEN HANDLING METAL PARTS.
Interior Dimensions
(Wall to Facia)
Width
Depth
119"
238"
302,3 cm
604,5 cm
Height
102"
259,1 cm
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Summary of Contents for Arrow PC1020
- Page 1 Owner's Manual & Assembly Instructions PATIO COVER/CARPORT Model No. PC1020 Attached CAUTION: SOME PARTS HAVE SHARP EDGES. CARE Storage Area: 197 Sq. Ft. 1692 Cu. Ft. MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES 18,3 m 47,9 m TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION.
- Page 2 BEFORE YOU BEGIN..Owner's Manual Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable. Instructions are supplied in this manual and contain all Assembly Instructions: appropriate information for your model.
- Page 3 PLAN AHEAD..Be sure the day you select to install your unit is dry and calm. Watch the Weather: Do not attempt to assemble your unit on a windy day. Be careful on wet or muddy ground. Two or more people should work together to assemble your unit. One Teamwork: person can position parts or panels while the other is able to handle the fasteners and the tools.
- Page 4 SAFETY FIRST..Safety precautions are important to follow throughout the construction of your patio cover/carport •Care must be taken when handling various •Practice caution with the tools being used in the pieces of your unit since some contain sharp assembly of this unit. Be familiar with the opera- edges.
- Page 5 CARE & MAINTENANCE..For long lasting finish, periodically clean and wax the exterior surface. Touch- Finish: up scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation. Keep roof clear of leaves and snow with long handled, soft-bristled broom.
- Page 6 Foundation Recommendations The Foundation For Your Patio Cover/Carport Note: Before beginning construction, check local building codes regarding footings, location and other requirements. OPTION 1: Concrete Footings All concrete minimum 2500 P.S.I. Footing Bearing is based on soil pressures not to exceed 1,000 P.S.F.. Footing Depth to extend to below frost line but not less than 12"...
- Page 7 Hardware 66625 66623 #10-32x3/4"(19 mm) 66624 #10Ax3/8" (10 mm) 66433 Bolt (20) #10-32 Well-Nut (20) Screw (96) 3/8-16 Hex Nut (3) (Packed with Screws) (Packed with Screws) 66628 66629 #10-32x7/16"(11 mm) 65106 3/8-16x3 1/4" (83 mm) Bolt (44) #10-32 Square Nut (44) Hex Hd Bolt (3) (Packed with Screws) (Packed with Screws)
- Page 8 Parts List Parts in Carton One Assembly Part Part Quantity Check Key No. Number Description in Carton List 9654 Right Facia 9657 Left Facia 9664 Top Front Trim 9667 Top Left End Trim 9668 Top Right End Trim 66626 Weather Seal 3/16 x 2" (5 mm x 5,1 cm) 66627 Weather Seal 1/2 x 1 1/2"...
- Page 9 Assembly by Key No.
- Page 10 ● Parts Needed For ● ● ● ● ● ● 9673 Left Rear Roof Channel (one) Step 1 ● ● ● ● ● 9674 Right Rear Roof Channel (one) Rear Roof Channel ● ● ● ● ● 9665 Channel Brace (two) Pre-Assemblies The rear roof channel assemblies attach to the permanent structure...
- Page 11 ● Parts Needed For ● ● ● ● ● ● 9661 Left Post (one) ● ● ● ● ● 9671 Center Post (one) Step 2 Post ● ● ● ● ● 9660 Right Post (one) ● ● ● ● ● 9652 Anchor Bracket (three) Pre-Assemblies The anchor brackets in this step will be used later to anchor the unit to the...
- Page 12 ● Parts Needed For ● Step 3 ● ● ● ● ● Rear Roof Channel Assembly (two) Mounting Rear Roof ● ● ● ● ● 66627 Weather Seal Channels to Structure 1/2x 1 1/2 (13 mm x 3,8 cm) (two) 1 Positioning The height from the bottom of post to the bottom of rear roof channel is 8'-8 1/2"...
- Page 13 Step 3 continued..3 Attaching It is important that the rear roof channels be securely anchored to a sound and flat mounting surface. A special mounting board (2x4,2x6)x19' 10" (38 mm x 89 mm, 38 mm x 140 mm) x 604,5 cm can be used if existing surface is questionable or on mobile homes.
- Page 14 ● Parts Needed For ● ● ● ● ● ● 9656 Roof Channel (four) Step 4 Roof Channel ● ● ● ● ● Post Assemblies (three) Assembly Get help holding post in place while attaching the roof channel. Position a roof channel, with small hole 1 1/8"...
- Page 15 Step 4 continued..9660 Right Post 9671 Center Post STEP 1 1/8" (2,9 cm) 9656 STEP 9660 Right Post 1 1/8" 9656 (2,9 cm) 1 1/8" (2,9 cm)
- Page 16 ● Parts Needed For ● ● ● ● ● ● 9654 Right Facia (two) Step 5 ● ● ● ● ● 9657 Left Facia (two) Facia Assembly Place right and left facia over front roof channels with largest STEP amount of holes on top. Butt together and fasten bottom flange with ten #10Ax 3/8"...
- Page 17 ● Parts Needed For ● ● ● ● ● ● 9670 Corner Trim (four) Step 6 Corner/Front Splice ● ● ● ● ● 9669 Front Splice Trim (three) Trim Fasten front splice trim to the seam where front facia meets with four #10 screws.
- Page 18 ● ● ● ● ● 9662 Right Roof Panel (one) ● Parts Needed For ● ● ● ● ● ● 9653 Main Roof Panel (eight) Step 7 ● ● ● ● ● 9663 Left Roof Panel (one) Roof Assembly ● ● ● ● ● 66626 Weather Seal 3/16x 2 (5 mm x 5,1 cm) (one) Attach weather stripping 3/16x2 (5 To square unit, measure diagonally.
- Page 19 Step 7 continued..Do not fasten until next step VIEW (38 mm x 89 mm) VIEW Fasten 9662 Overlapped Ribs STEP (38 mm x 89 mm) #10-32 Square Nut #10Ax3/8" (10 mm) Screw (38 mm x 89 mm) #10-32x7/16" (11 mm) Bolt #10-32x3/4"...
- Page 20 ● Parts Needed For ● ● ● ● ● ● 9667 Top Left End Trim (one) Step 8 Top Left and Right ● ● ● ● ● 9668 Top Right End Trim (one) End Trim Fasten top right end trim to the outer right roof panel rib using four #10Ax3/8"...
- Page 21 ● Parts Needed For ● ● ● ● ● ● 9664 Top Front Trim (two) Step 9 ● ● ● ● ● 9655 Top Trim Cap (two) Top Front Trim Position top front trim to ends of roof panels, overlapping top left end trim and fasten using five #10 screws.
- Page 22 Step 10 Leveling and Anchoring Posts Check to be sure front facia and rear roof channel are still square. Level each post. Stand at one end and visually check the alignment of the post. Once all posts are aligned, mark fastener location using holes in bot- tom flanges of anchor bracket as a Facia...
- Page 23 Suggested Guttering System (not included) If the locality where you have installed the patio cover/carport could benefit from a gut- tering system, we recommend the following Gutter Outlet list of materials, (not included). ● ● ● ● ● Two 10' (304,8 cm) gutters with splice Left End Cap ●...
- Page 24 PC1020 SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs 1. Avoid nicking or scraping the coating surface, when bare metal is exposed to moisture. Problem inside and out. areas include screw holes, unfinished edges, or where scrapes and nicks occur in the protective 2.