Cebora BI-WELDER TIG 2040 DC-HF Instruction Manual

Cebora BI-WELDER TIG 2040 DC-HF Instruction Manual

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INSTRUCTION MANUAL FOR ARC WELDING MACHINE
IMPORTANT:
BEFORE STARTING THE EQUIPMENT,
READ THE CONTENTS OF THIS MANUAL, WHICH MUST
BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR
THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.
THIS EQUIPMENT MUST BE USED SOLELY FOR WELD-
ING OPERATIONS.

1 SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE
HARMFUL TO YOURSELF AND OTHERS.
The user must therefore be educated
against the hazards, summarized below, deriving from weld-
ing operations. For more detailed information, order the man-
ual code 3.300.758
NOISE
This machine does not directly produce noise
exceeding 80dB. The plasma cutting/welding proce-
dure may produce noise levels beyond said limit;
users must therefore implement all precautions required by
law.
ELECTRIC AND MAGNETIC FIELDS - May be dangerous.
· Electric current following through any conduc-
tor causes localized Electric and Magnetic
Fields (EMF). Welding/cutting current creates
EMF fields around cables and power sources.
· The magnetic fields created by high currents
may affect the operation of pacemakers. Wearers of vital
electronic equipment (pacemakers) shall consult their physi-
cian before beginning any arc welding, cutting, gouging or
spot welding operations.
· Exposure to EMF fields in welding/cutting may have other
health effects which are now not known.
· All operators should use the followingprocedures in order to
minimize exposure to EMF fields from the welding/cutting cir-
cuit:
- Route the electrode and work cables together - Secure
them with tape when possible.
- Never coil the electrode/torch lead around your body.
- Do not place your body between the electrode/torch
lead and work cables. If the electrode/torch lead cable is
on your right side, the work cable should also be on your
right side.
- Connect the work cable to the workpiece as close as
possible to the area being welded/cut.
- Do not work next to welding/cutting power source.
EXPLOSIONS
· Do not weld in the vicinity of containers under pres-
sure, or in the presence of explosive dust, gases or
fumes. · All cylinders and pressure regulators used in
welding operations should be handled with care.
ELECTROMAGNETIC COMPATIBILITY
This machine is manufactured in compliance with the
instructions contained in the standard IEC 60974-10 (CL. A),
and must be used solely for professional purposes in an
industrial environment. There may be potential difficul-
ties in ensuring electromagnetic compatibility in non-
industrial environments.
8
DISPOSAL OF ELECTRICAL AND ELECTRONIC
EQUIPMENT
Do not dispose of electrical equipment together
with normal waste!In observance of European
Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with
national law, electrical equipment that has reached the
end of its life must be collected separately and returned
to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on
approved collection systems from our local representa-
tive. By applying this European Directive you will improve
the environment and human health!
IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE
FROM QUALIFIED PERSONNEL.

1.1 WARNING LABEL

The following numbered text corresponds to the label
numbered boxes.
B. Drive rolls can injure fingers.
C. Welding wire and drive parts are at welding voltage
during operation — keep hands and metal objects
away.
1
Electric shock from welding electrode or wiring can
kill.
1.1 Wear dry insulating gloves. Do not touch electrode
with bare hand. Do not wear wet or damaged gloves.
1.2 Protect yourself from electric shock by insulating

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Summary of Contents for Cebora BI-WELDER TIG 2040 DC-HF

  • Page 1 INSTRUCTION MANUAL FOR ARC WELDING MACHINE IMPORTANT: BEFORE STARTING THE EQUIPMENT, DISPOSAL OF ELECTRICAL AND ELECTRONIC READ THE CONTENTS OF THIS MANUAL, WHICH MUST EQUIPMENT BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR Do not dispose of electrical equipment together THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.
  • Page 2 yourself from work and ground. Suitable for hazardous environments. 1.3 Disconnect input plug or power before working on Note: machine. 1- The machine has also been designed for use in envi- Breathing welding fumes can be hazardous to your ronments with a pollution rating of 1. (See IEC 60664). health.
  • Page 3 F - LED. Continuous 4-stage TIG welding (automatic). This program differs from the previous one in that the arc is both started and shut off by pressing and releasing the torch trigger. G - LED. Continuous TIG welding with dual current level - 4 stages (automatic).
  • Page 4 U - LED N - BLOCK LED (see 2.3.2) Slope down. This is the time in which the current reaches the minimum value and the arc shuts off. (0-10 sec.) O - KNOB Adjusts the welding current. V - LED Also, in combination with the push-button R, Post gas.
  • Page 5 diameter of the electrode. The diameter of the ceramic AC - switch nozzle must be 4 to 6 times the diameter of the electrode. Turns the machine on and off The most commonly used gas is normally ARGON, because it is less costly than other inert gases, but you may also use blends of ARGON with a maximum of 2% AD - gas intake fitting HYDROGEN for welding stainless steel, and HELIUM or...
  • Page 6 · To save in a different program, make your selection by 5 MAINTENANCE briefly pressing the push-button Q, then hold down the push-button Q for more than 3 seconds. Any maintenance operation must be carried out by qua- lified personnel in compliance with standard CEI 26-29 3.6.3 Save from a saved program (IEC 60974-4).
  • Page 7 QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO. THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL. DIESER TEIL IST AUSSCHLIEßLICH FÜR DAS FACHPERSONAL BESTIMMT. CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE. ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO. ESTA PARTE È...
  • Page 8 Art. 265...
  • Page 9 Art. 265 DESCRIZIONE DESCRIPTION DESCRIZIONE DESCRIPTION FASCIONE HOUSING PRESA GIFAS GIFAS SOCKET SUPPORTO MANICO HANDLE SUPPORT RACCORDO FITTING MANICO HANDLE SUPPORTO CIRCUITO CIRCUIT BOARD SUPPORT PANNELLO POSTERIORE BACK PANEL CIRCUITO FILTRO FILTER CIRCUIT PRESSACAVO STRAIN RELIEF PANNELLO ANTERIORE FRONT PANEL COPERTURA COVER MANOPOLA...
  • Page 10 Art. 265...
  • Page 11 CODIFICA COLORI WIRING DIAGRAM CODIFICA COLORI WIRING DIAGRAM CABLAGGIO ELETTRICO COLOUR CODE CABLAGGIO ELETTRICO COLOUR CODE NERO BLACK ROSA-NERO PINK-BLACK ROSSO GRIGIO-VIOLA GREY-PURPLE GRIGIO GREY BIANCO-VIOLA WHITE-PURPLE BIANCO WHITE BIANCO-NERO WHITE-BLACK VERDE GREEN GRIGIO-BLU GREY-BLUE VIOLA PURPLE BIANCO-ROSSO WHITE-RED GIALLO YELLOW GRIGIO-ROSSO GREY-RED...

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