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INSTRUCTION MANUAL FOR PLASMA CUTTER
IMPORTANT: BEFORE STARTING THE EQUIPMENT,
READ THE CONTENTS OF THIS MANUAL, WHICH
MUST BE STORED IN A PLACE FAMILIAR TO ALL US-
ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE
MACHINE.
THIS EQUIPMENT MUST BE USED SOLELY FOR WELD-
ING OPERATIONS.

1 SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE HARM-
FUL TO YOURSELF AND OTHERS. The user
must therefore be educated against the hazards, sum-
marized below, deriving from welding operations. For
more detailed information, order the manual code
3.300.758

NOISE

This machine does not directly produce noise ex-
ceeding 80dB. The plasma cutting/welding pro-
cedure may produce noise levels beyond said
limit; users must therefore implement all precautions re-
quired by law.
ELECTRIC AND MAGNETIC FIELDS - May be dangerous.
· Electric current following through any con-
ductor causes localized Electric and Mag-
netic Fields (EMF). Welding/cutting current
creates EMF fields around cables and pow-
er sources.
· The magnetic fields created by high currents may affect
the operation of pacemakers. Wearers of vital electronic
equipment (pacemakers) shall consult their physician be-
fore beginning any arc welding, cutting, gouging or spot
welding operations.
· Exposure to EMF fields in welding/cutting may have
other health effects which are now not known.
· All operators should use the followingprocedures in or-
der to minimize exposure to EMF fields from the welding/
cutting circuit:
- Route the electrode and work cables together - Secure
them with tape when possible.
- Never coil the electrode/torch lead around your body.
- Do not place your body between the electrode/torch
lead and work cables. If the electrode/torch lead cable
is on your right side, the work cable should also be on
your right side.
- Connect the work cable to the workpiece as close as
possible to the area being welded/cut.
- Do not work next to welding/cutting power source.
EXPLOSIONS.
· Do not weld in the vicinity of containers under
pressure, or in the presence of explosive dust,
gases or fumes. · All cylinders and pressure reg-
ulators used in welding operations should be handled
with care.
10

ELECTROMAGNETIC COMPATIBILITY

This machine is manufactured in compliance with the in-
structions contained in the standard IEC 60974-10 (CL.
A), and must be used solely for professional purposes
in an industrial environment. There may be potential
difficulties in ensuring electromagnetic compatibility
in non-industrial environments.
DISPOSAL OF ELECTRICAL AND ELECTRONIC
EQUIPMENT
Do not dispose of electrical equipment togeth-
er with normal waste!In observance of European
Directive 2002/96/EC on Waste Electrical and Electron-
ic Equipment and its implementation in accordance with
national law, electrical equipment that has reached the
end of its life must be collected separately and returned
to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on
approved collection systems from our local representa-
tive. By applying this European Directive you will improve
the environment and human health!
IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE
FROM QUALIFIED PERSONNEL.

1.1 WARNING LABEL

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Summary of Contents for Cebora PLASMA PROF 163 ACC

  • Page 1 INSTRUCTION MANUAL FOR PLASMA CUTTER IMPORTANT: BEFORE STARTING THE EQUIPMENT, ELECTROMAGNETIC COMPATIBILITY READ THE CONTENTS OF THIS MANUAL, WHICH This machine is manufactured in compliance with the in- MUST BE STORED IN A PLACE FAMILIAR TO ALL US- structions contained in the standard IEC 60974-10 (CL. ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE A), and must be used solely for professional purposes MACHINE.
  • Page 2 The following numbered text corresponds to the label numbered boxes. Cutting sparks can cause explosion or fire. 1.1 Keep flammable materials away from cutting. 1.2 Cutting sparks can cause fires. Have a fire extin- guisher nearby, and have a watchperson ready to use it.
  • Page 3 Fig. 2 2.3 EXPLANATION OF THE TECHNICAL SPECIFICA- 3~ 50/60Hz 50- or 60-Hz three-phase power supply. TIONS LISTED ON THE MACHINE PLATE. I1 max. This is the maximum value of the absorbed current. The equipment is manufactured according to these l1 eff.
  • Page 4 CEBORA CP161 both manual Extension cords must have a section complying with the and automatic (straight) and CP101. maximum absorbed voltage I1 indicated on the specifi- After introducing the mobile fitting F into the protection cations plate.
  • Page 5 The value of the current to be used varies from 60 to 120A If the cutting operation is not started, the pilot arc goes depending on the thickness and quantity of material to out after 2 seconds; to restart it press the torch trigger again.
  • Page 6 - To avoid welding torch damage always use Cebora The nozzle C must be replaced when the central hole original parts.
  • Page 7 Normal operation is restored automatically as (Err. 73) soon as the temperature returns within the allo- wed limits. If the problem persists, call CEBORA Service Department. High temperature of the IGBT group on power Don’t shutting off the Power Source, to keep the board.
  • Page 8 QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO. THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL. DIESER TEIL IST AUSSCHLIESSLICH FÜR DAS FACHPERSONAL BESTIMMT. CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE. ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO. ESTA PARTE È...
  • Page 11 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE SINISTRO LEFT SIDE PANEL SUPPORTO TORCIA TORCH SUPPORT GOLFARA EYEBOLT CIRCUITO TORCIA TORCH CIRCUIT COPERCHIO COVER CIRCUITO DI PRECARICA PRECHARGE CIRCUIT PANNELLO POSTERIORE BACK PANEL TELERUTTORE CONTACTOR APPOGGIO REST CONNESSIONE CONNECTION PASSACAVO CABLE OUTLET MORSETTIERA TERMINAL BOARD CAVO RETE...
  • Page 12 TABELLE DI TAGLIO CUTTING CHARTS CP101 - 60 A Distanziale Porta ugello Ugello Diffusore Elettrodo Spacer Nozzle holder Nozzle Swirl ring Electrode Art. 1404 Art. 1765 Art. 1958 Art. 1877 Art. 1911 (3080821) (5710668) (3110232) (5710248) (5710661) Acciaio dolce Acciaio inossidabile Alluminio Mild steel Stainless steel...
  • Page 13 CP161 - 40 A Protezione Ugello Porta ugello Ugello Diffusore Elettrodo Shield Nozzle holder Nozzle Swirl ring Electrode Art. 1997 Art. 1970 Art. 1904 Art. 1757 Art. 1876 (5710267) (5710681) (3110242) (3160396) (5710660) ACCIAIO DOLCE - MILD STEEL Velocità di taglio Tensione d’arco Solco di taglio Corrente di...
  • Page 14 CP161 - 60 A Distanziale Protezione Ugello Porta ugello Ugello Diffusore Elettrodo Spacer Shield Nozzle holder Nozzle Swirl ring Electrode Art. 1620 Art. 1989 (5710264) Art. 1970 Art. 1876 Art. 1988 Art. 1904 Art. 1760 (3160396) (5710660) (3053345) (5710681) (3110227) Art.
  • Page 15 CP161 - 100 A Distanziale Protezione Ugello Porta ugello Ugello Diffusore Elettrodo Spacer Shield Nozzle holder Nozzle Swirl ring Electrode Art. 1620 Art. 1989 (5710264) Art. 1970 Art. 1876 Art. 1988 Art. 1904 Art. 1761 (3160396) (5710660) (3053345) (5710681) (3110228) Art.
  • Page 16 CP161 - 120 A Distanziale Protezione Ugello Porta ugello Ugello Diffusore Elettrodo Spacer Shield Nozzle holder Nozzle Swirl ring Electrode Art. 1620 Art. 1989 (5710264) Art. 1970 Art. 1988 Art. 1904 Art. 1762 Art. 1876 (3053345) (5710681) (3160396) (5710660) (3110229) Art.
  • Page 17 CP161 - 160 A Distanziale Protezione Ugello Porta ugello Ugello Diffusore Elettrodo Spacer Shield Nozzle holder Nozzle Swirl ring Electrode Art. 1620 Art. 1989 (5710264) Art. 1988 Art. 1904 Art. 1763 Art. 1970 Art. 1876 (3053345) (5710681) (3110230) (3160396) (5710660) Art.
  • Page 18 CEBORA S.p.A - Via Andrea Costa, 24 - 40057 Cadriano di Granarolo - BOLOGNA - Italy Tel. +39.051.765.000 - Fax. +39.051.765.222 www.cebora.it - e-mail: cebora@cebora.it...

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