Cleco TME-100 Programming Manual
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Cleco TME-100 Programming Manual

Tme series electric tool control
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Programming Manual
PL12EN-1300
2008-03
Reference Document: PL12-1404 Parts manual
For additional product information visit our website at http://www.cooperpowertools.com
Electric Tool Control
TME Series
Version 2.5.2

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Summary of Contents for Cleco TME-100

  • Page 1 Programming Manual PL12EN-1300 2008-03 Electric Tool Control TME Series Version 2.5.2 Reference Document: PL12-1404 Parts manual For additional product information visit our website at http://www.cooperpowertools.com...
  • Page 2 Disclaimer: The information and data in this document has been prepared to the best of our ability. Nonetheless, differences between the information and the actual product cannot be excluded with absolute certainty. Cooper Power Tools does not assume any liability for consequential errors and damages.
  • Page 3 Contents Getting Started Safe Work Practices Symbol ..............7 Checking Your Unit ................7 Software....................7 Installing Unit ..................7 1.4.1 General ....................7 1.4.2 Mounting ....................8 1.4.3 Location Considerations ............... 8 1.4.4 Source Power ..................8 1.4.5 Intended Use ..................8 1.4.6 EMC Measures ..................
  • Page 4 3.2.5 Backoff using Reverse Switch (Sequence 41 or Sequence 46) ..27 3.2.6 Basic Application Builder / Auto Program ........... 27 3.2.7 Basic Application Builder / Copy............28 Standard Application Builder............... 29 3.3.1 Standard Application Builder / View Stages........29 3.3.2 Standard Application Builder / View Stages / Copy ......
  • Page 5 3.11.11 Serial....................85 3.11.12 Event Log.................... 86 3.12 Utilities ....................87 3.12.1 Utilities / Installed Versions ..............87 3.12.2 Utilities / Software Update ..............88 3.12.3 Utilities / System Settings ..............90 3.13 Administration ..................91 3.13.1 Administration / Load/Save..............91 3.13.2 Administration / Print................
  • Page 6 PL12EN-1300 2008-03 PL12EN-1300 TME-200 V2.5.2 0108IVZ.fm, 11.03.2008...

  • Page 7: Getting Started

    Getting Started Getting Started Safe Work Practices Symbol The signal word "Warning" identifies all notes on safe work practices in this operating instruction, alerting to hazards for life and health of people. Observe these notes and pro- ceed with special care in the cases described. Pass all safety instructions on to other operators.

  • Page 8: Mounting

    1.4.4 Source Power Your unit, which is used as the process control and power supply for the Cleco DC electric tools, requires a power line with 10 amp capacity at 220-240 Volts AC (50/60 Hz) for the TME-XXX-30. The TME-XXX-15 requires a power line with 15 amp capacity at 110-130 Volts AC (50/60 Hz).

  • Page 9: Emc Measures

    Getting Started 1.4.6 EMC Measures • The filters required to meet the EMC regulations are integrated. • The closed control cabinet and the shielded cables result in very low noise radiation and high immunity to interference. • The following relevant EMC regulations are met: EN 61000-6-4: 08-2002 EN 61000-6-2: 08-2002 EN 61000-3-2: 2000...

  • Page 10: Energizing Unit

    Upon application of power, the unit will initiate a self test. The initialization takes approximately 45 seconds. The introduction screen shown below will be displayed for approximately 10 seconds and then the Run Screen will be displayed. Fig. 1-1: Introduction Screen for TME-100 Fig. 1-2: Introduction Screen for TME-200 PL12EN-1300 2008-03 en01d141.fm, 11.03.2008...
  • Page 11 Getting Started Fig. 1-3: Run Screen Press the Ship‘s wheel to display the Navigator Menu. After the Navigator Menu is displayed, verify the Tool Memory by entering Tool Setup. If Tool Memory is not active then select a tool using the Tool Library. Press the ship's wheel to return to the Navigator Menu. Once Tool Setup is complete the application needs to be programmed.
  • Page 12 Getting Started Attachment A.1 Mounting Plate Side Door Assembly LCD Display Indicator Lights Keypad Enclosure Key (542818) Connector Panel Indicator Lights Fig. 1-4: Controller Power Disconnect Tool Connectors I/O Outputs I/O Inputs .1 .1 Floppy Drive Serial Ports USB Port Power In Printer Port Fuse Holder...

  • Page 13: Controller Specifications

    Controller Specifications Controller Specifications Understanding the Keypad The following is a brief explanation of the keypad keys. You will need to become familiar with these keys so you can smoothly program your unit. Soft Keys (F1-F4) - used to select functions based on the screen displayed. ESC Key - used at any time to return back one screen or exit the edit mode.

  • Page 14: Specifications

    Conductive front door gasket and lip to meet EMI regulations • Orange textured powder coat 2.2.2 Display • 7.7" in Passive Matrix Color LCD Module (TME-100); 6.5" in Passive Matrix Color LCD Module (TME-200) • 640 x 480 resolution • CCFT backlight •...

  • Page 15: Keypad Overlay

    Controller Specifications 2.2.3 Keypad Overlay Key Definitions Description Numbers 0-9 Decimal point Delete Escape Navigator Menu Run Screen Up Arrow Down Arrow Left Arrow Right Arrow ENTER Enter Orange Border 4 Soft Keys 2.2.4 Indicators 5 Highly visible indicators • 2 red groupings •...

  • Page 16: Ac Input Power

    Controller Specifications Arcnet PC/104 board • Arcnet communication • 4 +24 V inputs • 12 +24 V outputs • 24-position keypad decoder • Battery-Backed SRAM, 1 MB External I/O PC/104 board • 8 optically isolated inputs • 8 relay outputs 2.2.6 AC Input Power •...
  • Page 17 Controller Specifications Tool Pin # Description Value +Excitation +12 V +/- .05 V -Excitation + Torque signal 0 to +5 V 0 V Torque signal Tool Memory TXD - -3 V to +3 V Tool Memory TXD + -3 V to +3 V Tool Memory RXD - -3 V to +3 V Tool Memory RXD +...
  • Page 18 Controller Specifications Serial -25 V to +25 V -25 V to +25 V Parallel Pin # Description Value Strobe 0 to +5 V Data 0 0 to +5 V Data 1 0 to +5 V Data 2 0 to +5 V Data 3 0 to +5 V Data 4...
  • Page 19 Controller Specifications Inputs Pin # Description Value +24 V (Output) +24 VDC Input 0 0 to +24 V Input 1 0 to +24 V Input 2 0 to +24 V Input 3 0 to +24 V Input 4 0 to +24 V Input 5 0 to +24 V Input 6...
  • Page 20 Controller Specifications PL12EN-1300 2008-03 en02d141.fm, 11.03.2008...

  • Page 21: Programming

    Programming Programming Navigator Menu Fig. 3-1: Navigator Menu nav.txtS 3.1.1 Basic Navigation Instructions Each field in a screen is selectable with an orange highlight using the 4 arrow keys and Enter. Upon entering a screen the top left most field is always highlighted. The Navigator key (ship's wheel) will always return the user to the Navigator Menu.

  • Page 22: Password Function

    Programming the <ENTER> key again. The user interface switches control to the selected unit. When a remote unit is selected the IP address, station name, and station number of that unit are displayed in the title bar of all screens. To return control to the local unit, return to the Navigator menu and use the above procedure, this time selecting "Local TM Unit"...

  • Page 23: Navigator Menu

    Programming The 2-channel model has the following limitations: • Field Bus (DeviceNet/Profibus): When active, all inputs and outputs are only applicable to the operation of Tool 1. • The PFCS communications protocol uses a single Machine ID (MID) for both tools. •...

  • Page 24: Administration

    Programming Utilities Utilities contains functions for upgrading or changing the system software. From the Utilities screen the user can update the TME application software, or install a new firmware version in the Tightening Module. 3.1.7 Administration From the Administration screen the user can load, save and configure system information. Administration functions include loading and saving the system configuration to a diskette, set- ting date and time, setting password protection, and printing the system configuration, and selecting the application software language...
  • Page 25 Programming Fig. 3-3: Angle Control / Torque Monitor basic.txtS The Basic Application Builder allows the user to select a typical two-stage rundown where the first stage is a high speed rundown and the second stage is a lower speed rundown that controls on either torque or angle.

  • Page 26: Basic Parameters For Torque Control / Angle Monitor

    Programming system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turn- off angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl. 3.2.1 Basic Parameters for Torque Control / Angle Monitor •...

  • Page 27: Advanced Parameter Default Values

    Programming 3.2.4 Advanced Parameter Default Values Parameter Name Stage 1 Stage 2 Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] 10000 10000 End delay time [mS] Torque Filter Factor If NOK go to stage Stop Stop Print None None...

  • Page 28: Basic Application Builder / Copy

    Programming From the Basic Application Builder, the Auto Program feature is available by pressing the <F1> soft key only when a tool is connected to the controller and if the application is not already pro- grammed. The <F1> "Auto Program" button should look disabled if there is no tool or if the appli- cation is programmed or if Angle Control/Torque Monitoring is selected.

  • Page 29: Standard Application Builder

    Programming Standard Application Builder 3.3.1 Standard Application Builder / View Stages Fig. 3-6: View Stages viewstag.txtS From View Stages, Stages 1-6 and a Backoff Stage are programmable for a given tool and appli- cation. When the tool is started, each Stage having a programmed Fastening Sequence will be run in succession based on the results from the previous stage.

  • Page 30: Standard Application Builder / View Stages / Copy

    Programming 3.3.2 Standard Application Builder / View Stages / Copy Fig. 3-7: View Stages / Copy From the Standard Application Builder, the user can copy the parameters of an application or stage to one or more other applications or stages by pressing the Copy <F2> soft key. From this dialog box, the user can specify the source and target tool, application, and one or all stages.

  • Page 31: Standard Application Builder / Select Sequence

    Programming 3.3.3 Standard Application Builder / Select Sequence Fig. 3-8: Select Sequence selectse.txtS Fastening Sequences are selectable for a given Tool, Application and Stage by using the Control and Monitor check boxes or selecting a Fastening Sequence directly from the drop down listbox. The following Fastening Sequences or Fastening Strategies are available: Sequence 41 or Sequence 46 Backoff using Reverse switch/Relax...
  • Page 32 Programming The following is a detailed description of each Fastening Sequence: Sequence 11 High Speed Rundown This tightening method is generally used as a fast pre-tightening stage. The torque transducer integrated into the nutrunner measures the torque during the tightening. The value is processed by the control system.

  • Page 33: Standard Application Builder / Parameters

    Programming tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turn- off angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl.
  • Page 34 Programming The following parameters are programmable from the Standard Application Builder: • Fastening Sequence = 11 • Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display. • Turnoff Torque (Nm) = turnoff torque for the pre-tightening stage. •...
  • Page 35 Programming Sequence 50 Angle Controlled Tightening with Angle and Torque Monitoring This tightening sequence is generally preceded by a fast pre-tightening cycle. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the rundown. The values are processed by the control system. When the Turnoff angle is reached the nutrunner is shut off.
  • Page 36 Programming Sequence 41 Angle Controlled Back-off with Angle Monitoring This fastening sequence is generally used to loosen a bolt a specified number of degrees. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle is measured during a dwell time and is then processed as the back-off angle of the bolt together with the evaluation of the untightening in the control system.
  • Page 37 Programming The backoff parameters that are not displayed are set to values as in the table below. Parameter Name Sequence 41 Sequence 46 Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] 10000 10000 End delay time [mS] Torque Filter Factor Torque Target 3,5% of Tool max.

  • Page 38: Standard Application Builder / Advanced Parameters

    Programming 3.3.5 Standard Application Builder / Advanced Parameters Fig. 3-10: Advanced Parameters advparam.txtS The user can enter the Advanced Parameters using the Advanced <F3> soft key from the Parameter screen. These parameters are identical regardless of the selected Fastening Sequence. The Next Stage <F2>...
  • Page 39 Programming Speed Ramp-up, Beginning of Stage Ramp-up time [ms]: Time to accelerate to tool max speed. Speed Ramp-down, End of Stage Deactivate Ramp-down: Allows the user to deactivate the ramp-down. Begin Ramp-down [%]: Percentage of turn off torque (seq 11, 30) or high limit torque (seq 50), where speed ramp-down begins.

  • Page 40: Advanced

    Programming Advanced 3.4.1 Advanced Application Builder / Application Matrix Fig. 3-11: Application Matrix appmatri.txtS The Application Matrix is a display matrix of 255 Applications vs. 6 Stages showing the selected Sequence number for each stage. It gives the user an overview of controller programming in a single screen.

  • Page 41: Advanced Application Builder / Inputs

    Programming 3.4.2 Advanced Application Builder / Inputs Fig. 3-12: Inputs T ool T ool S top T ool Start in Final Start Stage Start Stage2 Inputs I0. Application Select 0 I1. Application Select 1 I2. Application Select 2 I3. T ool Start I4.
  • Page 42 Programming Eight optically isolated, +24 V inputs are available at the Phoenix input connector under the right side door and are defined as follows: PIN 1 +24 VDC PIN 2 Input 0 PIN 3 Input 1 PIN 4 Input 2 PIN 5 Input 3 PIN 6...

  • Page 43: Advanced Application Builder / Outputs

    Programming Socket Tray Enable Socket Tray Enable is used along with Socket Tray Sel 0-2 to indi- cate to the worker which socket to use. Socket Tray Sel 0 Socket Tray Sel 1 Socket Tray Sel 2 Acknowledge When this signal is ON, the "results" output signals should be cleared and the tool cannot be started;...
  • Page 44 Programming T ool T ool Stop T ool Start in F inal S tart S tage E nd Start S tage1 Stage2 O utputs As appropriate O 0. C ycle O K As appropriate O 1. C ycle N O K As appropriate O 2.
  • Page 45 Programming Active if Torque / Angle / Yield are outside limits or some other error has occurred Torque Low Active if Peak Torque < Torque Low Limit Torque High Active of Peak Torque > Torque High Limit Angle Low Active if Angle < Angle Low Limit Angle High Active of Angle >...

  • Page 46: Advanced Application Builder / Fieldbus

    Programming 3.4.4 Advanced Application Builder / Fieldbus Fig. 3-16: FieldBus fieldbus.txtS From the FieldBus Screen the user is allowed to choose from four options for fieldbus connec- tions: None, DeviceNet, Profibus, or Ethernet/IP. For selection of DeviceNet or Profibus additional hardware is required. PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...
  • Page 47 Programming Field Bus Configuration Node Address Defines the address of the TME controller. DeviceNet (1-63), Profibus (2-125), Ethernet/IP uses the controller IP address configured in Communications / Data Transmission. Baud Rate Defines the rate at which information is sent/received from the TME controller.
  • Page 48 Programming Tool Enable from Socket Output data will include the tool enable signal from socket Tray tray Tool Running Output data will indicate when tool is in a rundown cycle Tool Reverse Output data will indicate when tool is in reverse Cycle Complete Output data will indicate when rundown cycle is complete Tool Ready Input Pass-...
  • Page 49 Programming Signal Descriptions Inputs If DeviceNet configuration is selected, the input packet is 4 Words long (8 bytes) including Part ID Number (4 bytes) if enabled, or 2 words long (4 bytes) if Part ID is not enabled. If Profibus configuration is selected, the input packet is 4 words long (8 bytes). WORD 0 BYTE 0 BIT 0-3:...
  • Page 50 Programming Outputs The output packet will be 2 Words long (4 bytes). When Ethernet/IP is the selected field bus, and the "Torque / Angle Values" box is checked, the output packet is 5 words (10 bytes). The status of all fieldbus outputs is viewable from a diagnostics screen on the TME. All outputs are updated continuously.

  • Page 51: Advanced / Linking

    Programming 3.4.5 Advanced / Linking Fig. 3-17: Linking linking.txtS Linking allows the user to automatically change from application to application for a predefined number of positions (up to 96). Each application is run when the start switch on the tool is acti- vated in the order specified by its position.

  • Page 52: Advanced Application Builder / Signals

    Programming 3.4.6 Advanced Application Builder / Signals Fig. 3-18: Signals signlset.txtS From the Signals screen the user can configure set conditions that control the activation of sig- nals. The fault signal for a tool may be activated by a servo warning event, total cycles exceeding a desired number, cycles since service exceeding a desired number, or any combination of these three choices.

  • Page 53: Advanced Application Builder / System Settings

    Programming 3.4.7 Advanced Application Builder / System Settings Fig. 3-19: System Settings sysset.txtS From the System Settings Screen the user can configure parameters pertaining to the system. General Allows the user to assign an identifying name and number to the TME controller. This information will be used when sending and printing data.
  • Page 54 Programming Reject Release Max Number of Rejects Allows the user to enter the maximum number of rejects that will be permitted before a release signal is required. If 0 is entered, the function is disabled. Release Method Release on Backoff Allows the user to release the tool by running the tool in reverse.

  • Page 55: Run Screen

    Programming RUN Screen Fig. 3-20: Run Screen runscrn.txtS From the Run Screen the user sees rundown data as it occurs. The Torque and Angle readings are displayed with a background color corresponding to the status of each. The background is red if the value is too high, yellow if it is too low, and green if it is within limits. The current tool model number, station name, and indicator labels are also displayed.
  • Page 56 Programming Function: Indicates the status of Part ID Data Function: “Data function: not configured” (clear LED): Part ID “Data Function” is configured to "None". “Function: None” (yellow LED): Part ID “Configure Data” is enabled, but the Part ID is invalid or does not match any Configure Data entries. “Function: XYZ”...

  • Page 57: Run Screen / Tool 2

    Programming 3.5.1 Run Screen / Tool 2 Fig. 3-21: Run Screen / Tool 2 (2-Channel V2.xx.xx C2 only) When tool 2 is selected, the run screen display has the labels for the result LEDs on the right side. 3.5.2 Run Screen / Split Screen Fig.

  • Page 58: Run Screen / Tmei

    Programming 3.5.3 Run Screen / TMEI Fig. 3-23: Run Screen / Configure The TMEI Run Screen displays an OK or NOK result. It does not display a numeric torque value or units. The TMEI Run Screen does not provide access to the Oscilloscope screen. runscrn.txtE PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 59: Run Screen / Configure

    Programming 3.5.4 Run Screen / Configure Fig. 3-24: Run Screen / Configure runcfg.txtS Run Screen / Configure allows customization of the Run Screen display. The user may select the display of counter information and/or rundown details. The counters are activated and reset using the "Administration / Counter"...

  • Page 60: Oscilloscope

    Programming Oscilloscope Fig. 3-25: Oscilloscope Operation oscope.txtS The Oscilloscope function displays a Torque vs. Angle curve after each complete rundown in the tightening direction. The curve is colored in alternating red and black lines to indicate the different stages. A green box is also displayed on the trace to indicate the torque and angle limits. There is a data point for each degree of angle rotation.

  • Page 61: Communication

    Programming Rundown Indicator At the bottom left of the display is the rundown indicator. The final torque and angle values are displayed on either a green (OK) background or red (NOK) background. Parameters At the bottom of the display is a summary of the parameter settings for the rundown. The Save softkey <F2>...
  • Page 62 Programming Protocol allows the user to select between different data transmissions. If Appolo 3.1 is selected, then after linking is OK, a special protocol for a label printer is sent to the programmed COM port. With each other selection, the serial data transmission is sent after each cycle. The basic set- tings are Port, Baud rate, Data bits, Stop bits, Parity, and Protocol.
  • Page 63 Programming The following table details the transmission data for Standard2: Start Length or Value Description 42 hex 2 Digit ASCII Tool Number 3 Digit ASCII Parameter Set 12 Char ASCII Date and Time (YYMMDDHHMMSS) 7 Digit ASCII Peak Torque 7 Digit ASCII Low Torque Limit 7 Digit ASCII High Torque Limit...

  • Page 64: Communication / Part Id

    Programming Ethernet Protocol None, Standard, PFCS, FEP The ethernet settings include: • Server IP Address • Gateway • Host • Subnet Mask • Port Address The MAC address of the ethernet interface is displayed for informational purposes only and is not configurable.
  • Page 65 Programming (2-Channel V2.xx.xx C2 only) The Part ID configuration settings are unique for each tool. The Barcode Serial Interface can be configured as a unique serial port (COM1 or COM2) for each tool, or such that a single serial port, and therefore each Part ID, is shared between the tools. When the tools share a common Part ID source and serial port, the "Number of Characters"...
  • Page 66 Programming Data Function Allows the tool functionality to be automatically controlled based on the Part ID. See “Configure Data” below. None The Part ID characters have no control over the tool functionality. The <F3> “Configure Data” soft key on the Part ID configuration screen is disabled.

  • Page 67: Communications / Printer

    Programming insertion in the table. New entries are always inserted at the END of the table. Pressing the <F2> “Delete” key brings up a dialog box in which the user types the table entry number to be deleted. The delete function may be aborted by selecting “Cancel”. Pressing the <F3> “Part ID” key returns the user to the Part ID configuration screen.

  • Page 68: Communications / Work Cell

    Programming 3.7.4 Communications / Work Cell Fig. 3-29: Work Cell workcell.txtS From this screen, the user can add IP addresses to the list of remote units. To add a remote unit, enter the IP address and select Add <F1>. To delete a remote unit, select Delete <F2> and enter the position number of the IP address.
  • Page 69 Programming The Tool memory data is displayed for the selected tool and redundancy. Only the Field Torque Calibration (±20% of nominal) and the static current factor are editable, in order to correct the torque calibration of the selected tool. If no Tool memory is available, then all data is programma- ble.

  • Page 70: Tool Library

    Programming The Tool Setup screen for the TMEI does not display a Transducer type, and no Redundancy information. toollist.txtE Tool Library 3.9.1 Tool Library c00294en.bmp Fig. 3-32: Tool Library toollib.txtS Using the arrow keys, move the orange highlight to the desired tool. Press ENTER to select that model or ESC to exit.

  • Page 71: Statistics

    Programming 3.10 Statistics 3.10.1 Statistics / Chronological History Fig. 3-33: Chronological History chrono.txtS The user can view the Chronological History of rundowns for any or all applications, filtered using the criteria from Statistics / Parameters. This history includes time, date, application, status, torque, angle, and Part ID.
  • Page 72 Programming Fig. 3-34: Chronological History / Rundown Information Additional rundown information can be viewed for a rundown by using the up and down arrows to highlight the rundown, then press <Enter>. Fig. 3-35: Chronological History TMEI The TMEI Statistics screen does not display the Peak TQ column. chrono.txtE PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 73: Statistics / Graphs

    Programming 3.10.2 Statistics / Graphs Fig. 3-36: Statistical Histogram Fig. 3-37: Range PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...
  • Page 74 Programming Fig. 3-38: X-Bar graphs.txtS The Statistics / Graphs screens are used to view the statistics from the selected rundowns in summary and in graphical form. Refer to Chapter 4 Statistics, page 97 for a description of the meaning of the statistics values. The rundowns are selected by the "Application" on the Graphs screen, and are further filtered using the criteria in the Statistics / Parameters screen.

  • Page 75: Statistic / Parameter

    Programming graphs.txtE Fig. 3-39: Chronological History 3.10.3 Statistic / Parameter Fig. 3-40: Statistical Parameter statpara.txtS From the Parameter Screen the user is able to apply a filter to the chrono data. Filter Select from the pull down menu: "All, OK, or NOK" rundowns. PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 76: Diagnostics

    Programming Enter a number for the "Count (Last n)" field. A value of 0 disables this filter criteria. Enter the Start date/time and the End date/time. The parameters are verified and updated whenever the selected field is changed, or when the Parameter screen is exited.

  • Page 77: Diagnostic / Fieldbus

    Programming When the Debug I/O is activated, you may select input and output channels to be activated man- ually by selecting the check box that is located to the left of the desired signal. The On button <F1> key, Off button <F2> key and Restore button <F3> key may be pressed to change the state of the signal.

  • Page 78: Tool / Calibration

    Programming pressed and when the diagnostics menu is exited. The state of all signals will remain intact when other menu tabs are selected. This feature may not be activated from TM-COM except for TMEM. diafield.txtE 3.11.3 Tool / Calibration Fig. 3-43: Tool / Calibration testcali.txtS This test function cyclically recalibrates the system with the values used immediately before the start of a rundown.

  • Page 79: Tool / Angle Encoder

    Programming 3.11.4 Tool / Angle Encoder Fig. 3-44: Tool / Angle Encoder testangl.txtS The tool start switch starts the spindle with a speed of 30% of the maximum. After one revolution of the output shaft (set angle 360 deg), measured with the tool resolver, it is stopped. During a permanently adjusted dwell time of 200 ms any further angle pulses occurring are traced.

  • Page 80: Tool / Voltages

    Programming 3.11.5 Tool / Voltages Fig. 3-45: Tool / Voltages testvolt.txtS The table displays the measured voltages of a channel. These are the most important supply voltages on the measuring board, required for proper torque and angle measurement. Therefore, these must be monitored continuously. If a voltage is out of tolerance, it is shown in red.

  • Page 81: Tool / Tq Measurement

    Programming 3.11.6 Tool / TQ Measurement Fig. 3-46: Tool / TQ Measurement testmeas.txtS This test function recalibrates the system with the values used immediately before the start of a rundown. The spindle must therefore be released still when this function is called up! Then the tool is started at zero speed and the torque is continuously measured and displayed.

  • Page 82: Tool / Speed

    Programming 3.11.7 Tool / Speed Fig. 3-47: Tool - Speed testtach.txtS When you press the tool start switch, the spindle starts with maximum speed. The current output shaft speed is displayed. To achieve this, the angle factor must have been entered correctly, since the integrated speed measurement is derived from the resolver signals.

  • Page 83: Tool / Tool Memory

    Programming 3.11.8 Tool / Tool Memory Fig. 3-48: Tool / Tool Memory testiden.txtS Provides a constant update of the tool memory data in the attached tool. testiden.txtE 3.11.9 Arcnet / Map Fig. 3-49: Arcnet / Map arcmap.txtS The ARCNET map displays information on the current number of participants in the network, their ARCNET-ID, status, serial and software number and identification.

  • Page 84: Arcnet / Statistic

    Programming 3.11.10 Arcnet / Statistic Fig. 3-50: Arcnet / Statistic arcstat.txtS The ARCNET statistics allow to check the stability of the field bus system. There are two different statistics: arcstat.txtE • For all external hardware components (bridges, TMs) • For the station controller The following is a description of the parameters required for stable operation.

  • Page 85: Serial

    Programming Host Driver Statistics Reconfiguration Change upon each reset of a participant Host reconfiguration Change upon each reset or severe failure CRC error Should be stable Outbound packets - Inbound packets - Next ID Change upon switch-off/on of downstream participant Excessive NAK Should be stable Lost Token...

  • Page 86: Event Log

    Programming serial.txtS The serial diagnostics allows the user to test the selected COM port by displaying sent (black text) and received data (red text). The <F1> “Start Hardware Test” transmits 10 characters. It reads back a byte based on the CTS signal.

  • Page 87: Utilities

    Programming 3.12 Utilities 3.12.1 Utilities / Installed Versions Fig. 3-53: Installed Versions TME-100 Fig. 3-54: Installed Versions TME-200 PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 88: Utilities / Software Update

    Programming Fig. 3-55: Installed Versions TMEI SWInfo.txtS The software and firmware revisions active on the controller are listed on this screen. SWInfo.txtE 3.12.2 Utilities / Software Update Fig. 3-56: Update Software TME-100 PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...
  • Page 89 Programming Fig. 3-57: Update Software TME-200 updateso.txtS One or more upgrade/update packages may be installed from this screen. A single “package” may contain system software, servo firmware, help file updates, or a combination of these and/or others. The active software package indicates which package the running software was loaded from when the controller was started.

  • Page 90: Utilities / System Settings

    Programming 3.12.3 Utilities / System Settings Fig. 3-58: System Settings TME-100 Fig. 3-59: System Settings TME-200 utilsysset.txtS System Settings displays the total memory and the available memory of the controller. On TME-200 units, the screen off timer can be set to the number of minutes the screen backlight will remain activated while the controller is idle.

  • Page 91: Administration

    I/O (e.g. tool enable, tool start) will turn on the screen and reset the screen off timer. The screen off timer setting is not available for TME-100 or TMEM units, and therefore is not dis- played when connected to either via TM-COM or the Cell Manager.

  • Page 92: Administration / Print

    Programming 3.13.2 Administration / Print Fig. 3-61: Print setuppri.txtS Using the check boxes, the user can select the items to print. These will be sent to the printer or to a file on the disk media if selected. If print to file is checked, then the file name is activated to the right and may be edited. Default names are provided using the file name prefix and the checked item to print.

  • Page 93: Administration / Password

    Programming 3.13.3 Administration / Password Fig. 3-62: Password password.txtS The Password displays the active users and corresponding rights. There are different rights available for Programming, Statistics, Diagnostics and Administration. The date and time of the last entry changes automatically when parameters are changed. The Password function sup- ports up to ten different users plus a master password.

  • Page 94: Administration / Date & Time

    Programming 3.13.4 Administration / Date & Time Fig. 3-63: Date & Time datetime.txtS Using the radio buttons the user can select European or US format for time and date. The Checkbox for Winter/Summer will account for Daylight Savings Time. The System Time and date will be updated when the Accept <F3> soft key is pressed. datetime.txtE PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 95: Administration / Language

    Programming 3.13.5 Administration / Language Fig. 3-64: Language language.txtS The Administration / Language screen is used to select the language for the user interface. Use the up and down arrow keys to highlight the desired language, then press <ENTER> to confirm. language.txtE PL12EN-1300 2008-03 en03d141.fm, 11.03.2008...

  • Page 96: Administration / Counter

    Programming 3.13.6 Administration / Counter Fig. 3-65: Counter counters.txtS From the Administration / Counter screen, the user may view, enable, disable, or reset any of the available counters. Counters are provided for each application (1-255) and for each linking group (1-8).

  • Page 97: Statistics

    Statistics Statistics Understanding Statistics Your unit provides a wide array of statistical and data reports (charts) for the control of manufac- turing processes. The following provides a description of the control chart for variables and an outline of the procedure for its use. Known as the -R chart (pronounced X-bar-R), the chart for variables can be used whenever a quality characteristic can be measured and expressed by a numerical value.

  • Page 98: The Normal Curve

    Statistics 4.1.2 The Normal Curve Most processes in statistical control have a fixed pattern of variation. The mathematical curve that describes this pattern is known as the normal curve (see graph 4-2a). The normal curve is symmetrical about the average. It is high in the middle and becomes smaller as the distance from the average increases.
  • Page 99 Statistics Designate the Sample Size It is usually desirable to keep the sample size small so that variation within the sample is at a minimum, but not so small that statistical validity is lost. The control chart described in this docu- ment is structured for a sample size of five units.
  • Page 100 Statistics Calculate Process Center Lines After data for 20 samples of five have been plotted, calculate the center lines for both the aver- age and range plottings. The center line for the average chart is known as the grand average ( ) and is the average of all of the sample averages.
  • Page 101 Statistics Sometimes a process takes time to stabilize after start-up. If the indication of special cause vari- ation occurs only in the first few samples, continue to take several more samples and recalculate the limits by omitting the special cause values. However, if the indications of special cause varia- tion occur other than at start-up, action should be taken to identify and correct the cause, and the process re-started.

  • Page 102: System Improvement

    Statistics Special cause variation may be indicated by one of the following situations: • A point outside a control limit. • A shift, with several consecutive points inside a control limit but on the same side of the center line. •...
  • Page 103 Statistics • =mean (or average) • =range • =Capability of Process • =Capability index • =number of runs • Sub Sz =Subgroup size • =Torque summary run data • Angle summary run data (Note: See glossary for definitions) PL12EN-1300 2008-03 en04d141.fm, 11.03.2008...
  • Page 104 Statistics PL12EN-1300 2008-03 en04d141.fm, 11.03.2008...

  • Page 105: Glossary

    Glossary Glossary accepted data data that fall within the acceptable limits in a fastening strategy accepted rundown a run cycle within limits angle capability indexes a measure of acceptable variation of final angle values in a fastening process angle control a fastening strategy by which you are controlling a tool by predetermined angle limits angle encoder...
  • Page 106 Glossary cycle start switch the switch on a tool that initiates a run cycle default parameters parameters automatically selected by the unit desired final torque the final torque desired in a fastening process (referred to as torque setpoint) end delay time [ms] time delay from the tool turnoff until the torque measure- ment ends engineering units...
  • Page 107 Glossary pulses per degree number of encoder pulses generated by the tool when rotating the head exactly 1 degree or 1/360 of a revolution range (R) a statistical measurement of the difference between the lowest and highest reading taken in a sample redundant transducer secondary transducer used to read torque redundant transducer calibra-...
  • Page 108 Glossary tool rpm capability maximum allowable speed of the tool tool reverse when active prior to tool start, the tool will run counter- clockwise using the backoff strategy tool start (LCD and outputs starts the tool also clear) tool stop stops the tool torque capability indexes a measure of acceptable variation of final torque values in...
  • Page 110 Sales & Service Centers Note: all locations may not service all products. Please contact the nearest Sales & Service center for the appropriate facility to handle your ser vice requirements. Dallas, TX Houston, TX Seattle, WA Canada Cooper Power Tools Cooper Power Tools Cooper Power Tools Cooper Power Tools...

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Tme-200

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