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Summary of Contents for STIEBEL ELTRON HydroShark 115NG
- Page 1 OPERATION AND INSTALLATION UTILISATION ET INSTALLATION Non-Condensing Gas Micro-boiler » HydroShark 115NG » HydroShark 115LP Conforms to ANSI Z21.10.3/CSA 4.3 Conforme à la norme ANSI Z21.10.3/CSA 4.3...
- Page 2 HydroShark 115 Gas Micro Boiler Installation Manual and Owner’s Guide Models: HydroShark 115 Gas Micro Boiler is a compact and powerful residential unit HydroShark 115NG with a versatile BTU modulating range. HydroShark 115LP Featuring • Effi ciency: 83 % •...
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Page 3: Table Of Contents
CONTENTS Installation Manual SPECIFICATIONS......................4 INTRODUCTIONS......................5 SAFETY GUIDELINES....................6 INSTALLATION.......................7 General........................7 Clearances......................9 Included accessories....................9 High-altitude installations..................10 Venting instructions.....................11 Gas supply and gas pipe sizing................17 Water connections....................19 Electrical connections..................20 APPLICATIONS....................22 INITIAL OPERATION..................24 OWNER’S GUIDE OPERATING SAFETY....................26 NORMAL OPERATION....................28 General......................28 Temperature Settings..................29 Flow........................30 Freeze protection system...................30 Maintenance and service...................31 Unit draining and fi... -
Page 4: Installation Manual
Installation Manual CONGRATULATIONS Congratulations and thank you for choosing our micro boiler. Before use, we recommend that you read through this installation manual carefully. Keep this manual for future reference. If you need an additional manual, contact the manufacturer or your local distributor. -
Page 5: Specifications
SPECIFICATIONS HydroShark 115 Model Natural Gas Input Min: 19,500 Btu/h (Opera ng Range) Max: 140,000 Btu/h Propane Input Min: 19,500 Btu/h (Opera ng Range) Max: 140,000 Btu/h Gas Connec on ¾” NPT Water Connec ¾” NPT 15 - 150 psi* Water Pressure Natural Gas Min. -
Page 6: Introductions
INTRODUCTION • This manual provides information necessary for the installation, operation, and maintenance of the boiler. • The model description is listed on the rating plate which is attached to the side panel of the boiler. • Please read all instructions completely before installing this product. •... -
Page 7: Safety Guidelines
SAFETY GUIDELINES SAFETY DEFINITION Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. DANGER Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING Indicates an imminently hazardous situation which, if not avoided, could result in minor or moderate injury. -
Page 8: Installation
INSTALLATION GENERAL 1. Follow all local codes, or in the absence of local codes, follow the current edition of the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation Code in Canada. 2. All gas micro boilers require careful and correct installation to ensure safe and effi cient operation. This manual must be followed exactly. - Page 9 NOTICE -Only distilled water or distilled water/glycol mixtures can be used with this micro boiler, unless when used in-conjunction with Stiebel Eltron DHW Integra- tor Panel system. Do not introduce pool or spa water, or any chemically treated water into the micro boiler.
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Page 10: Clearances
CLEARANCES Maintain all clearances around the micro boiler. Failure to do so could cre- Back WARNING Side ate a fi re hazard, potentially leading to death, serious injury, and/or property dam- Side age. Front Bo om Model Bo om Front Back Sides HydroShark 115*... -
Page 11: High-Altitude Installations
HIGH-ALTITUDE INSTALLATIONS Check the elevation where your micro boiler is installed. Set DIPswitches shown in the table below depending on the altitude. 2,000 2,000 4,000 4,000 6,000 Ov r 6,000 (DEFAULT) Swi ch N .3 Swi ch N .4 k sq WARNING Dipswi h s WWW.HYDRO-SHARK.COM... -
Page 12: Venting Instructions
VENTING INSTRUCTIONS GENERAL • Improper venting of this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death. • Improper installation can cause nausea or asphyxiation, severe injury or death DANGER from carbon monoxide and fl ue gases poisoning. Improper installation will void product warranty. - Page 13 Combustion Air Supply • The guidelines in this section apply to installations within the United Sates. All U.S. installation must conform to the National Fuel Gas Code, ANSI Z223.1/ NOTICE NFPA 54 (current edition) and local codes. • Canadian requirements diff er from the guidelines in this section. In Canada, follow the requirements of B149.1 (Natural Gas and Propane Installation Code, current edition) as well as local and provincial codes.
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Page 14: Exhaust Venting
Exhaust Venting This is a Category III appliance and must be vented accordingly. The vent system must be sealed airtight. All seams and joints without gaskets must be sealed with high heat resistant silicone sealant or UL listed aluminum adhesive tape having a minimum temperature rating of 350° F. For best results, a vent system should be as short and straight as possible. - Page 15 Venting Illustrations Horizontal Installa Diagram al Inst Diagram (With direct- (With direct-ven Rain Cap Wall Roof Roof Flashing Sidewall Vent Terminator Back ow Fire stop Preventer * Condensa on Drain** Back ow Preventer * Ver cal Condensa See the picture below for detailed connec on Drain** instruc ons to the Direct-Vent Conversion Kit.
- Page 16 Vent Termination Clearances Canada U.S.A Direct vent and other than Direct Direct vent Other than Direct Vent Vent Clearance above grade, veranda, porch, deck, 1 foot 1 foot 1 foot or balcony. 4 feet from below or side Clearance to window or door that may be 3 feet 1 foot opening.
- Page 17 Please follow all local and na nal codes in regards to proper termina clearances. In the absence of such codes, the following clearances can be used as guidelines. Local codes supersede these guidelines. CAUTION For sidewall termina ons Inside corner Inside corner Air supply inlet...
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Page 18: Gas Supply And Gas Pipe Sizing
GAS SUPPLY AND GAS PIPING SIZE • Check that the type of gas matches the rating plate fi rst. • Ensure that any and all gas regulators are operating properly and providing gas pressures withing the specifi ed range shown below. CAUTION Excess gas inlet pressure may cause serious accidents. - Page 19 Natural Gas Supply Piping Maximum delivery Capacity of Cubic Feet of Gas per Hour of IPS Pipe carrying Natural Gas with 0.60 Specifi c Gravity Based on Pressure Drop of 0.5”W.C. Based on Energy Content of 1,000 BTU/Cubic ft.: The micro boiler requires 140 Cubic ft./hr. Unit: Cubic Feet per Hour Pipe Size Length...
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Page 20: Water Connections
Measuring inlet gas pressure 1. Turn off all electric power to the micro boiler if service is to be performed. 2. Turn the manual gas valve located on the outside of the unit clockwise to the off position. 3. Failure to follow these steps could lead to a fi re or explosion, resulting in WARNING personal injury or death. -
Page 21: Electrical Connections
Pressure relief valve The micro boiler has a high-temperature shutoff switch built in as a standard safety feature (called a Hi-Limit switch) therefore a “pressure only” relief valve is required. • This unit does not come with an approved pressure relief valve. •... - Page 22 REMOTE CONTROLLER CONNECTIONS <How to connect the remote controller to the micro boiler> Disconnect power supply from the micro boiler. Take the micro boiler front cover. Locate the remote controller terminal, pictured below (located around the lower right-hand side of the computer board). Open the plas cover of the remote controller, and then a ach the two fork terminals to connector base of the backside the remote controller with two screws.
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Page 23: Applications
APPLICATIONS Space Heating Applications • In order to purge air in water pipes within a closed loop system, an air vent, air separator, and expansion tank should be installed in the system. (Hydro- Shark pre-built space heating panels incorporate all of these features). WARNING •... - Page 24 Dual-purpose hot water heating (Domestic and Space Heating) Insert a HydroShark DHW Integrator Panel to provide potable heated water and Hydronic Heating (with space heating panel(s)) with one heat source. The HydroShark DHW Integrator Panel integrates with a wide variety of boilers and delivers “Priority” potable heated water with no storage tank and hydronic space heating in a small reliable package.
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Page 25: Initial Operation
INITIAL OPERATION • Check the Gas and Water Connections for leaks before fi ring the unit for the fi rst time. • Open the main gas supply valve to the unit using only your had to avoid and spark. Never use tools. -
Page 26: Owner's Guide
Owner’s Guide CONGRATULATIONS Congratulations and thank you for choosing our micro boiler. Before use, we recommend that you read through this owner’s guide carefully. Keep this manual for future reference. If you need an additional manual, contact the manufacturer or your local distributor. -
Page 27: Operating Safety
OPERATING SAFETY FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. 1. The micro boiler does not have a pilot. It is equipped with an ignition device that automatically lights the burner. - Page 28 DANGER Vapors from fl ammable liquids will explode and catch fi re causing death or sever burns. Do not use or store fl ammable products such as gasoline, solvents or adhesives in the same room or area near the micro boiler. Flammable Vapors Read and follow micro boiler warnings and instructions.
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Page 29: Normal Operation
NORMAL OPERATION TEMPERATURE CONTROLLER AND REMOVE CONTROLLER The illustration below shows an example of the controllers. The exact display may diff er from examples. GENERAL • Water temperatures over 125° F (52° C) can cause sever burns instantly or death from scalding. •... -
Page 30: Temperature Settings
TEMPERATURE SETTINGS Set Temperature -Without remote controller- There are 4 temperatures that you can select from by changing the dipswitch se ngs on the computer board without the remote controller. See the table below. Temperatures available 113°F 122°F 131°F 140°F For detailed dipswitch se ngs for each temperature see below. -
Page 31: Flow
FLOW • The fl ow rate through the micro boiler is limited to a maximum of 6.6 GPM (38 L/min). • The temperature setting, along with the supply temperature of the water will determine the fl ow rate output of the unit. FREEZE PROTECTION SYSTEM •... -
Page 32: Maintenance And Service
MAINTENANCE AND SERVICE Turn off the electrical power supply and close the manual gas shutoff valve and the manual water control valve before servicing. WARNING • Be sure that all openings for combustion and ventilation air are not blocked. • The venting system should be checked annually for any leaks, corrosion, blockages or damage. -
Page 33: Troubleshooting
TROUBLESHOOTING General PROBLEM SOLUTIONS It takes long to get • e it takes to deliver hot water fro the boiler to hot water at the your tures depends on the length of piping between the two. tures. The longer the or the bigger the pipes, the longer it will •... - Page 34 Troubleshooting (Cont’d) PROBLEM SOLUTIONS Unit does not ignite when Is the rate over 0.5 GPM? water goes through the unit. Check for reverse connec and cross co If you use the remote contr er, is the power bu on turned on? Check if the temperature is too high.
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Page 35: Error Codes
ERROR CODES • The units are self-diagnostic for safety and convenience when troubleshooting. • If there is a problem with the installation or the unit, the error code will be displayed on the tem- perature controller and remote controller. • Consult with the table on the following pages for the description of each error code. - Page 36 Fault Analysis of Error Codes If the error code is displayed on the computer board of the micro boiler or remote controller and/or temperature controller, please check the following. After checking, Consult with the manufacturer. Malfunc on Red LED Remote Diagnosis descrip on Incorrect dipswitch...
- Page 37 Fault Analysis of Error Codes cont’d Malfunc on Diagnosis Red LED Remote descrip on Abnormal Gas • Check for connec on/breakage of wires (Part #708) Solenoid Valve and/or burn marks on the computer board (Part Times #701). Check for connec breakage of wires (Part #708) •...
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Page 38: Components Diagram
COMPONENTS DIAGRAM Case assembly Temperature remote controller Water way assembly Computer board Assembly Water inlet se Water utlet se | HYDROSHARK 115 WWW.HYDRO-SHARK.COM... -
Page 39: Burner Assembly
Burner assembly Burner assembly Manifold assembly WWW.HYDRO-SHARK.COM HYDROSHARK 115|... -
Page 40: Parts List
PARTS LIST Item# Descrip on Part# Case assembly 319143-159 Front cover 319143-163 Air blockage plate 319143-150 Bracket 319143-184 on box 319143-014 Junc on box inner plate 319143-128 Back guard panel 319143-338 Screw M4×12 (W/Washer) 319143-025 Screw M4×10 (W/Washer) 319143-325 Screw M4×10 (Coated) 319143-026 Screw M4x10 319143-060... - Page 41 Item# Descrip on Part# Heat exchanger assembly 319143-162 Flow adjustment valve/Flow sensor 319143-167 Water inlet 319143-193 Inlet drain plug 319143-197 Inlet thermistor 319143-214 Outlet thermistor 319143-218 Water outlet 319143-194 Outlet drain plug 319143-199 Hi-Limit switch 319143-228 Overheat-cut-o fuse 319143-149 Heater 319143-200 Inlet heater 319143-078...
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Page 42: Output Temperature Chart
OUTPUT TEMPERATURE CHART Chart is based on properly sizes gas line Output Temperature vs. GPM (Max. 6.6 GPM) with Various Inlet Water Temperature 40 F 50 F 60 F 70 F 40 F 50 F 60 F 70 F | HYDROSHARK 115 WWW.HYDRO-SHARK.COM... - Page 43 NOTES: WWW.HYDRO-SHARK.COM HYDROSHARK 115|...
- Page 44 STIEBEL ELTRON, Inc. 17 West Street | West Hatfield MA 01088 Tel. 800-805-5384 hydroshark@stiebel-eltron-usa.com www.hydro-shark.com 4 < A M H C M O = b g i b e a > Subject to errors and technical changes! | Sous réserve d‘erreurs et de modifi cations techniques!
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