Related Manuals for STIEBEL ELTRON HydroShark 199LP
Summary of Contents for STIEBEL ELTRON HydroShark 199LP
- Page 1 OPERATION AND INSTALLATION UTILISATION ET INSTALLATION Condensing Gas Micro-boiler » HydroShark 199NG » HydroShark 199LP Conforms to ANSI Z21.10.3/CSA 4.3 Conforme à la norme ANSI Z21.10.3/CSA 4.3...
- Page 2 HydroShark 199 Condensing Gas Micro Boiler Installation Manual and Owner’s Guide Models: HydroShark 199NG HydroShark 199LP HydroShark 199 Condensing Gas Micro Boiler is a compact and powerful residential unit with a versatile BTU modulating range. Featuring • Effi ciency: 95 % •...
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Page 3: Table Of Contents
CONTENTS Installation Manual SPECIFICATIONS......................4 INTRODUCTIONS......................5 SAFETY GUIDELINES....................6 INSTALLATION.......................7 General........................7 Clearances......................9 Included accessories....................9 High-altitude installations..................10 Venting instructions.....................11 Gas supply and gas pipe sizing................21 Water connections....................23 Condensate drain....................25 Electrical connections..................26 APPLICATIONS....................27 INITIAL OPERATION..................29 OWNER’S GUIDE OPERATING SAFETY....................31 NORMAL OPERATION....................33 Temperature controller and Remote controller...........33 General......................33 Temperature Settings..................34 Temperate table of controller................34... -
Page 4: Installation Manual
Installation Manual CONGRATULATIONS Congratulations and thank you for choosing our condensing micro boiler. Before use, we recommend that you read through this installation manual carefully. Keep this manual for future reference. If you need an additional manual, contact the manufacturer or your local distributor. -
Page 5: Specifications
SPECIFICATIONS HydroShark 199 Gas Condensing Micro-Boiler Natural Gas Input : . n BTU/h (Opera Range) Max.: 199,000 Propane Input : . n BTU/h (Opera Range) Max.: 199,000 3/4" NPT Water 3/4" NPT Water Pressure* 15 - 150 (0.1 - 1) (MPa) Natural gas inch W.C. -
Page 6: Introductions
INTRODUCTION • This manual provides information necessary for the installation, operation, and maintenance of the boiler. • The model description is listed on the rating plate which is attached to the side panel of the boiler. • Please read all instructions completely before installing this product. •... -
Page 7: Safety Guidelines
SAFETY GUIDELINES SAFETY DEFINITION Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. DANGER Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING Indicates an imminently hazardous situation which, if not avoided, could result in minor or moderate injury. -
Page 8: Installation
INSTALLATION GENERAL 1. Follow all local codes, or in the absence of local codes, follow the current edition of the National Fuel Gas Code: ANSI Z223.1/NFPA 54 in the USA or B149.1 Natural Gas, Propane Installation Code in Canada. 2. All gas micro boilers require careful and correct installation to ensure safe and effi cient operation. This manual must be followed exactly. - Page 9 The warranty will not cover damage cause by water quality. -Only distilled water or distilled water/glycol mixtures can be used with this micro boiler, unless when used in-conjunction with Stiebel Eltron DHW Integra- CAUTION tor Panel system. Do not introduce pool or spa water, or any chemically treated water into the micro boiler.
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Page 10: Clearances
Maintain all clearances around Back Side the micro-boiler. Front Side Model Bo om Front Back Sides HydroShark 199LP 12 in. 12 in. 24 in. 0.5 in. 2 in. (Liquid propane) (914 mm) (305 mm) (610 mm) (13 mm) (51 mm) HydroShark 199NG 12 in. -
Page 11: High-Altitude Installations
HIGH-ALTITUDE INSTALLATIONS Check the elevation where your micro boiler is installed. Set DIPswitches shown in the table below depending on the altitude. 0 (DEFAULT) Up to 2,500 Up to 5,000 Up to 7,500 Up to 10,100 DIPswitches ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6... -
Page 12: Venting Instructions
VENTING INSTRUCTIONS GENERAL • Improper venting of this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death. • Improper installation can cause nausea or asphyxiation, severe injury or death DANGER from carbon monoxide and fl ue gases poisoning. Improper installation will void product warranty. - Page 13 DIPswitch settings for Vent length <Two-pipe, direct-vent installation> Set DIPswitches shown in the tables below depending on vent length. 3" Vent length (Upper bank of DIPswitches) ON 1 2 3 4 5 6 7 8 5 to 20 (DEFAULT) No. 3 : ON No.
- Page 14 Exhaust vent (ABS, PVC, CPVC, or polypropylene vent) This appliance can be vented with ABS, PVC, CPVC, or polypropylene (temperature rated up to 149°F). Vent material certifi ed to ULC S636 standards is recommended in the USA. In Canada, plas- tic venting must be certifi...
- Page 15 Two-pipe, direct vent illustrations Typical installation using PVC. ABS, or polypropylene vent Horizontal Installation Vertical Installation Wall Roof Roof Fire stop Connect between exhaust vent collar and piping. See the below. For details of the optional items, refer to the installation manual for each optional item. <How to install intake and exhaust venting (two-pipe, direct vent) 3”...
- Page 16 Single pipe with room-air intake illustrations Typical installation using PVC. ABS, or polypropylene vent Horizontal Installation Vertical Installation Wall Roof Roof Elbow Fire stop Elbow Connect between exhaust vent collar and piping. See the below. For details of the optional items, refer to the installation manual for each optional item. <How to install single vent>...
- Page 17 Exhaust vent (Stainless Steel Vent) This is a Category IV appliance and must be vented accordingly. The vent system must be sealed airtight. All seams and joints without gaskets must be sealed with high heat resistant silicone sealant or UL listed aluminum adhesive tape having a minimum temperature rating of 160° F. For best results, a vent system should be as short and straight as possible.
- Page 18 Direct-vent and single vent illustrations Horizontal Installation Vertical Installation Rain cap Wall Roof Hanger Hanger Fire stop Sidewall vent • The diagram above shows direct-vent installations. For single vent installation, connect a 4” elbow directly on the intake vent collar instead of a straight pipe. See the instructions below for the detail. •...
- Page 19 Vent termination clearances INSIDE CORNER DETAIL Vent terminal Air supply inlet Area where is not permi ed Gas meter / regulator Canada U.S.A Direct-vent and other Direct- Other than than Direct-vent vent Direct-vent Clearance above grade, veranda, porch, deck, or 1 foot 1 foot 1 foot...
- Page 20 For sidewall terminations Please follow all local and national codes in regards to proper termination clear- ances. In the absence of such codes, the clearances below can be used as guidelines. Local codes supersede these guidelines. For multiple sidewall exhaust terminations (e.g. Multi-unit Systems), an exhaust termination must be at least 1 ft.
- Page 21 Exhaust and/or direct-vent sidewall terminations should be at least 2 ft. (610mm) away from an opposite surface/wall. Do not place the termination directly in front of an opening Exhaust into a building. termina 2 (610 mm) For rooftop terminations Please follow all local and national codes in regards to proper termination clear- ances.
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Page 22: Gas Supply And Gas Pipe Sizing
GAS SUPPLY AND GAS PIPING SIZE • Check that the type of gas matches the rating plate fi rst. • Ensure that any and all gas regulators are operating properly and providing gas pressures withing the specifi ed range shown below. CAUTION Excess gas inlet pressure may cause serious accidents. - Page 23 Natural Gas Supply Piping Maximum delivery Capacity of Cubic Feet of Gas per Hour of IPS Pipe carrying Natural Gas with 0.60 Specifi c Gravity Based on Pressure Drop of 0.5”W.C. Based on Energy Content of 1,000 BTU/Cubic ft.: The micro boiler requires 199 Cubic ft./hr. Unit: Cubic feet per hour Pipe Size Length...
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Page 24: Water Connections
Measuring inlet gas pressure 1. Turn off all electric power to the micro boiler if service is to be performed. 2. Turn the manual gas valve located on the outside of the unit clockwise to the off position. 3. Failure to follow these steps could lead to a fi re or explosion, resulting in WARNING personal injury or death. - Page 25 Pressure relief valve The micro boiler has a high-temperature shutoff switch built in as a standard safety feature (called a Hi-Limit switch) therefore a “pressure only” relief valve is required. • This unit does not come with an approved pressure relief valve. •...
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Page 26: Condensate Drain
Condensate Drain Connections Discharge condensate (acidic water) in accordance with all local codes and common safety practices. WARNING The micro boiler is a high effi ciency condensing micro boiler that produces condensate (acidic water). The acidic condensate generated in the secondary heat exchanger can be neutralized by the Neutral- izer accessory. -
Page 27: Electrical Connections
• The condensate drain is at atmospheric pressure (non-pressurized) and therefore must be allowed to drain freely with gravity only. Please ensure that there are no blockages along the condensate drain tube. All portions of the WARNING condensate drain (neutralizer and drain tube) must be at a lower eleva- tion than the micro boiler to prevent condensate water from building up inside the heat exchanger. -
Page 28: Applications
APPLICATIONS Space Heating Applications • In order to purge air in water pipes within a closed loop system, an air vent, air separator, and expansion tank should be installed in the system. (Hydro- Shark pre-built space heating panels incorporate all of these features). WARNING •... - Page 29 Dual-purpose hot water heating (Domestic and Space Heating) Insert a HydroShark DHW Integrator Panel to provide potable heated water and Hydronic Heating (with space heating panel(s)) with one heat source. The HydroShark DHW Integrator Panel integrates with a wide variety of boilers and delivers “Priority” potable heated water with no storage tank and hydronic space heating in a small reliable package.
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Page 30: Initial Operation
INITIAL OPERATION • Check the Gas and Water Connections for leaks before fi ring the unit for the fi rst time. • Open the main gas supply valve to the unit using only your had to avoid and spark. Never use tools. -
Page 31: Owner's Guide
Owner’s Guide CONGRATULATIONS Congratulations and thank you for choosing our condensing micro boiler. Before use, we recommend that you read through this owner’s guide carefully. Keep this manual for future reference. If you need an additional manual, contact the manufacturer or your local distributor. -
Page 32: Operating Safety
OPERATING SAFETY FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. 1. The micro boiler does not have a pilot. It is equipped with an ignition device that automatically lights the burner. - Page 33 DANGER Vapors from fl ammable liquids will explode and catch fi re causing death or sever burns. Do not use or store fl ammable products such as gasoline, solvents or adhesives in the same room or area near the micro boiler. Flammable Vapors Read and follow micro boiler warnings and instructions.
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Page 34: Normal Operation
NORMAL OPERATION TEMPERATURE CONTROLLER AND REMOVE CONTROLLER The illustration below shows an example of the controllers. The exact display may differ from examples. Temperature Controller Built-in controller Remote controller Display for Temperature When the STAND BY LED is ON, the "INFO"... -
Page 35: Temperature Settings
TEMPERATURE SETTINGS Set Temperature the c Opera te c Turn on the 120 VAC power supply to the unit. Press the "ON/OFF" bu on on the controller in order to turn the controller on. When ON, the STAND BY LED is lit. It shows the set temperature on its display as shown in (EX.: 120 °F) the picture on the right. -
Page 36: Additional Features
ADDITIONAL FEATURES Information mode You can get some information about the micro boiler condition by pressing “Info” button. For more information, follow the procedures below: Screen on the controller Opera Temperature controller Remote controller Inlet water temperature First of all, inlet water temperature will be displayed on the controller by pressing the "INFO"... -
Page 37: Temperature Setting On The Pcb (Without Remote Controller)
TEMPERATURE SETTINGS ON THE PCB (WITHOUT REMOTE CONTROLLER) There are 2 preset DIPswitches (120° F (50° C) and 140° F (60° C)) that you can select from by changing the DIPswitch settings on the computer board without the remote controller. See the table below. -
Page 38: Flow
FLOW • The fl ow rate through the micro boiler is limited to a maximum of 10.0 GPM (38 L/min). • The temperature setting, along with the supply temperature of the water will determine the fl ow rate output of the unit. FREEZE PROTECTION SYSTEM •... -
Page 39: Maintenance And Service
MAINTENANCE AND SERVICE Turn off the electrical power supply and close the manual gas shutoff valve and the manual water control valve before servicing. • Be sure that all openings for combustion and ventilation air are not blocked. • The venting system should be checked annually for any leaks, corrosion, blockages or damage. •... -
Page 40: Troubleshooting
TROUBLESHOOTING General PROBLEM SOLUTIONS The water is not hot • Compare the ow and temperature. enough. • Check cross plumbing between cold water lines and hot water lines. • Is the gas supply valve fully open? • Is the gas line sized properly? •... - Page 41 Troubleshooting (Cont’d) PROBLEM SOLUTIONS Unit does not ignite • Is the ow rate over 0.5 GPM (1.9 L/min)? when water goes • Check for the ter on the c water through the unit. • Check for reverse c and cross c •...
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Page 42: Error Codes
ERROR CODES • The units are self-diagnostic for safety and convenience when troubleshooting. • If there is a problem with the installation or the unit, the error code will be displayed on the tem- perature controller and remote controller. • Consult with the table on the following pages for the description of each error code. - Page 43 Fault Analysis of Error Codes If the error code is displayed on the computer board of the micro boiler or remote controller and/or temperature controller, please check the following. After checking, Consult with the manufacturer. Green Diagnosis Remote descrip One Time Incorrect DIPswitch •...
- Page 44 Green Remote Diagnosis descrip Two Times Air-fuel ra • Check for c reakage of wires (Part #709) failure and/or soot on the AFR rod (Part #108). Two Times Flow sensor failure • Check for c reakage of wires and/or debris on the ow sensor impeller (Part #402). (Easy-Link System only) Six Times Abnormal main gas...
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Page 45: Components Diagram
COMPONENTS DIAGRAM Case assembly Temperature controller Temperature remote controller WWW.HYDRO-SHARK.COM HYDROSHARK 199 |... - Page 46 Computer board assembly 707 722 Surge box assembly 709 063 | HYDROSHARK 199 WWW.HYDRO-SHARK.COM...
- Page 47 Burner assembly Burner assembly 109 111 Manifold assembly WWW.HYDRO-SHARK.COM HYDROSHARK 199 |...
- Page 48 Water Way assembly Bypass | HYDROSHARK 199 WWW.HYDRO-SHARK.COM...
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Page 49: Parts List
PARTS LIST Part # Item # Descrip Case assembly EK159 Front cover EK158 Intak e port assembly EK170 Bracket EK162 EK190 Power supply cord assembly EK171 Back rd panel EK161 Chamber plate EK160 Condensate dr port EKH23 Screw M4×12 (W/Washer) EW000 Screw M4×10 (W/Washer) EW001... - Page 50 Part # Item # Descrip Pressure port EKK2D Combus chamber tube EX019 Gas inlet EK117 Gas inlet ring EX00D Surge box plate EK163 O-ring P18 NBR (Black) EZP18 O-ring P20 NBR (Black) EK042 Primary heat exchanger EK250 Flow adjustment valve / Flow sensor EK129 Bypass valve EKD58...
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Page 51: Output Temperature Chart
Item # Descrip Part # Fastener “16-25A” EKK39 Fastener “6-15” EX12K Flat heater EK217 Drain tube EK218 Cold pipe EK220 Stainless heat exchanger out pipe EK222 Header c EK226 Drain port EK228 Thermistor plate EK13H Exhaust thermistor gasket EK13L Hi-limit switch for exhaust EKH6G Gasket EK229... - Page 52 STIEBEL ELTRON, Inc. 17 West Street | West Hatfield MA 01088 Tel. 800-805-5384 hydroshark@stiebel-eltron-usa.com www.hydro-shark.com 4 < A M H C M O = b g i b e a > Subject to errors and technical changes! | Sous réserve d‘erreurs et de modifi cations techniques!