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Ranger 1520-DH Installation Manual

Ranger 1520-DH Installation Manual

Single clamp ladder rack for mersedes sprinter universal wheelbase

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INSTALLATION GUIDE
1520-DH Single Clamp Ladder Rack
Sprinter
( Aluminum )
Universal Wheelbase

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Summary of Contents for Ranger 1520-DH

  • Page 1 INSTALLATION GUIDE 1520-DH Single Clamp Ladder Rack Sprinter ( Aluminum ) Universal Wheelbase...
  • Page 2: Table Of Contents

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................6 - 13 Phase 2 - Installation q 2.1 Mounting Tracks Preparation......................14 - 15 q 2.2 Mounting Tracks Installation......................16 - 17 q 2.3 Ladder Rack Installation........................
  • Page 3: Phase 1 - Assembly

    15-3006 Ladder Clamp Bar ( Passenger Side ) 15-3011 Ski ( Right ) 15-4290 Front Hook 94-1005 Assembly Fastener Kit 96-1001 Install Fastener Kit 1520-DH Installation Guide | REV. D1 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" #98-160 Spacer Lock Washer #98-117 Flat Washer 23× Regular 5/16" # 98-123 SS304 #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 SS18-8 #94-116 Serrated Nut Lock Washer 8× # 98-123 5/16" SS304 Spacer 16× # 98-149 0.290" ID × 1.375" OD × 0.125" L NEOPRENE 1520-DH Installation Guide | REV. D1 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6: Q 1.2 Ladder Rack Assembly

    HARDWARE USED 2× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1520-DH Installation Guide | REV. D1 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7 HARDWARE USED #90-487 Carriage Bolt 8× 5/16" × 3/4" SS304 #90-491 Carriage Bolt 8× 5/16" × 1" SS304 #90-491 Hex Bolt 5/16" × 1" SS304 1520-DH Installation Guide | REV. D1 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 Tape Measure q Marker HARDWARE USED 2× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Marker HARDWARE USED 2× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cordless Impact q 1/2" Socket HARDWARE USED 2× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Marker HARDWARE USED 2× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 1.2.9 Slide 3pcs. of carriage bolts on the rear end of the ski, then attach end plugs on both ends of the ski. end plug end plug TOOLS q Mallet end plug HARDWARE USED 3× #90-491 Carriage Bolt 5/16" × 1" SS304 1520-DH Installation Guide | REV. D1 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 #98-123 Lock Washer #94-105 Hex Nut 1× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14: Phase 2 - Installation

    5/16" × 1" SS304 4× 3× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1520-DH Installation Guide | REV. D1 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 5/16" × 3/4" SS304 4× 4× bottom bottom #90-495 Hex Bolt #90-495 Hex Bolt 5/16" × 1 - 1/4" SS304 5/16" × 1 - 1/4" SS304 1520-DH Installation Guide | REV. D1 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16: Q 2.2 Mounting Tracks Installation

    Cordless Impact q 1/2" Socket q Knife 16× #90-495 Carriage Bolt 5/16" × 1-1/4" #98-109 Flat Washer #98-149 Neoprene Spacer #94-116 Serrated Nut 1520-DH Installation Guide | REV. D1 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17: Q 2.3 Ladder Rack Installation

    2.3.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1520-DH Installation Guide | REV. D1 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 1/2" Socket q Tape Measure Carriage bolts are already on the tracks or plates #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1520-DH Installation Guide | REV. D1 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 2.3.3 Center the crossbows on the vehicle, then tighten all the “V” feet to the crossbows. TOOLS q Ratchet q 1/2" Socket 1520-DH Installation Guide | REV. D1 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1520-DH Installation Guide | REV. D1 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21: Q 2.4 Note

    If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1520-DH Installation Guide | REV. D1 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 “You have successfully installed your 1520-DH Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1520-DH Installation Guide | REV. D1 | Page 22 For technical support, contact us at 1-800-565-5321...